ST-32
< DISASSEMBLY AND ASSEMBLY >
POWER STEERING GEAR AND LINKAGE
POWER STEERING GEAR AND LINKAGE
Disassembly and AssemblyINFOID:0000000004187600
CAUTION:
Secure steering gear assembly with a vise, using copper plates or something similar to prevent it
from being damaged. Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assembly with kerosene. Be careful not to bring
any kerosene into contact with the discharge and return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Loosen lock nuts of outer sockets, and remove outer sockets.
3. Remove boot clamps of the small diameter si de and the large diameter side, then remove boot.
CAUTION:
When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change them to avoid oil leaks.
4. Remove inner sockets.
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for tears, cracks and def ormation. Replace if necessary.
1. Boot clamp 2. Inner socket 3. Boot
4. Boot clamp 5. Outer socket 6. Cylinder tubes
7. Gear housing assembly 8. Connector
AWGIA0116GB
Revision: December 20092009 QX56
POWER STEERING GEAR AND LINKAGEST-33
< DISASSEMBLY AND ASSEMBLY >
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Gear Housing Assembly
Check gear housing assembly for dents, cracks or
damage. Replace as an assembly if necessary.
Outer Socket and Inner Socket
SWING TORQUE Measure the swing torque, using suitable tool. When ball stud and inner socket start moving the measured
value must be within the specification. If the reading is outside the specification, replace the socket. Refer to
ST-37, "Steering Outer Socket and Inner Socket"
.
ROTATING TORQUE
Measure the rotating torque, using Tool. If the value is outside the specification, replace the outer sockets. Refer to ST-37, "Steering
Outer Socket and Inner Socket"
AXIAL END PLAY Apply a load of 490 N (50 kg-f, 110 lb-f) to the ball stud axially. Use
a dial gauge to measure the amount of the movement that the stud
makes. If the value is outside the specification, replace the sock-
ets. Refer to ST-37, "Steering Outer Socket and Inner Socket"
.
ASSEMBLY
1. Install the inner sockets.
2. Install the large-diameter side of the boots to the gear housing
assembly.
3. Install the small-diameter side of the boots to the groove of the inner sockets.Tool number : ST3127S000 (J-25765-A)
WGIA0132E
SGIA0057E
SGIA0550E
Revision: December 20092009 QX56
ST-34
< DISASSEMBLY AND ASSEMBLY >
POWER STEERING GEAR AND LINKAGE
4. Install the boot clamps to the boots, as shown.CAUTION:
Do not reuse the large-diameter boot clamps.
5. Crimp the large-diameter boot clamps, using Tool.
6. Install the cylinder tubes to the gear housing assembly.
7. Install the lock nuts and outer sockets to the inner sockets.
8. Thread the outer sockets onto the inner sockets to the specified length "L", then tighten the lock nut s to the specification. Refer to
ST-23, "Removal and Installation"
. Reconfirm that the tie-rod
length "L" is within specification.
AST139
Tool number : KV40107300 ( — )
RAC1133D
Maximum inner socket
length "L" : 115.2 mm (4.54 in)
SGIA0167E
Revision: December 20092009 QX56
