air condition INFINITI QX56 2009 Factory Workshop Manual

BCS
BCS-1
ELECTRICAL & POWER CONTROL
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SECTION BCS
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CONTENTS
BODY CONTROL SYSTEM
BCM
BASIC INSPECTION ....... .............................
3
INSPECTION AND ADJU STMENT .....................3
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .................................................... ......
3
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ..................................
3
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .......
3
CONFIGURATION ................................................. ......3
CONFIGURATION : Description ...............................3
CONFIGURATION : Special Repair Requirement ......4
FUNCTION DIAGNOSIS .. .............................5
BODY CONTROL SYSTEM ........................... .....5
System Description ............................................. ......5
Component Parts Location ........................................6
COMBINATION SWITCH READING SYSTEM
.....
7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ......................................10
SIGNAL BUFFER SYSTEM ...............................12
System Diagram .................................................. ....12
System Description .................................................12
POWER CONSUMPTION CONTROL SYS-
TEM ....................................................................
13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................15
DIAGNOSIS SYSTEM (BCM) ............................16
COMMON ITEM ..................................................... ....16
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) .....................................................
16
BCM ....................................................................... ....16
BCM : CONSULT-III Function (BCM - BCM) ...........16
DOOR LOCK .......................................................... ....17
DOOR LOCK : CONSULT-III Function (BCM -
DOOR LOCK) ..........................................................
17
REAR WINDOW DEFOGGER ............................... ....17
REAR WINDOW DEFOGGER : CONSULT-III
Function (BCM - REAR DEFOGGER) .....................
18
BUZZER ................................................................. ....18
BUZZER : CONSULT-III Function (BCM - BUZZ-
ER) ..........................................................................
18
INT LAMP ............................................................... ....18
INT LAMP : CONSULT-III Function (BCM - INT
LAMP) ......................................................................
18
MULTIREMOTE ENT ............................................. ....19
MULTIREMOTE ENT : CONSULT-III Function
(BCM - MULTIREMOTE ENT) .................................
20
HEADLAMP ........................................................... ....21
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
21
WIPER .................................................................... ....22
WIPER : CONSULT-III Function (BCM - WIPER) ....22
FLASHER ............................................................... ....23
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
23
AIR CONDITIONER ............................................... ....23
AIR CONDITIONER : CONSULT-III Function
(BCM - AUTO AIR CONDITIONER) ........................
24
INTELLIGENT KEY ................................................ ....24
INTELLIGENT KEY : CONSULT-III Function
(BCM - INTELLIGENT KEY) ....................................
24
Revision: December 20092009 QX56

BCS-16
< FUNCTION DIAGNOSIS >[BCM]
DIAGNOSIS SYSTEM (BCM)
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT-III Fu
nction (BCM - COMMON ITEM)INFOID:0000000003776387
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
BCM
BCM : CONSULT-III Function (BCM - BCM)INFOID:0000000003776388
WORK SUPPORT
Diagnosis mode Function Description
WORK SUPPORT Changes the setting for each system function.
SELF-DIAG RESULTS Displays the diagnosis results judged by BCM. Refer to BCS-51, "DTC Index"
.
CAN DIAG SUPPORT MNTR Monitors the reception status of CAN communication viewed from BCM.
DATA MONITOR The BCM input/output signals are displayed.
ACTIVE TEST The signals used to activate each device are forcibly supplied from BCM.
ECU IDENTIFICATION The BCM part number is displayed.
CONFIGURATION  Enables to read and save the vehicle specification.
 Enables to write the vehicle specification when replacing BCM.
System Sub system selection item Diagnosis mode
WORK SUPPORT DATA MONITOR ACTIVE TEST
BCM BCM ×
Door lock DOOR LOCK ×××
Rear window defo gger REAR DEFOGGER ×
Warning chime BUZZER ××
Interior room lamp timer INT LAMP ×××
Remote keyless entry system MULTI REMOTE ENT ××
Exterior lamp HEAD LAMP ×××
Wiper and washer WIPER ×××
Turn signal and hazard warning lamps FLASHER ××
Air conditioner AIR CONDITONER ×
Intelligent Key system INTELLIGENT KEY ×
Combination switch COMB SW ×
Immobilizer IMMU ××
Interior room lamp battery saver BATTERY SAVER ×××
Back door open TRUNK ××
RAP (retained accessory power) RETAINED PWR ×××
Signal buffer system SIGNAL BUFFER ××
TPMS (tire pressure monitoring sys-
tem) AIR PRESSURE MONITOR
×××
Vehicle security system PANIC ALARM ×
Revision: December 20092009 QX56

BCS
DIAGNOSIS SYSTEM (BCM)BCS-23
< FUNCTION DIAGNOSIS > [BCM]
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ACTIVE TEST
FLASHER
FLASHER : CONSULT-III F
unction (BCM - FLASHER)INFOID:0000000003776395
DATA MONITOR
ACTIVE TEST
AIR CONDITIONER
FR WIPER HI [ON/OFF]
Each switch status that BCM judges from the combination switch reading function
FR WIPER LOW [ON/OFF]
FR WIPER INT [ON/OFF]
FR WASHER SW [ON/OFF]
INT VOLUME [1 - 7] Each switch status that BCM judges from the combination switch reading function
FR WIPER STOP [ON/OFF]
Front wiper motor (stop position) status received from IPDM E/R with CAN communica-
tion
VEHICLE SPEED [km/h] The value of the vehicle speed signal received from combination meter with CAN com-
munication
RR WIPER ON [ON/OFF] Each switch status that BCM judges from the combination switch reading function
RR WIPER INT [ON/OFF]
RR WASHER SW [ON/OFF]
RR WIPER STOP [ON/OFF] Rear wiper motor (stop position) status input from the rear wiper motor Monitor Item
[Unit] Description
Test Item Operation Description
FR WIPER HI
Transmits the front wiper request signal (HI) to IPDM E/R with CAN communication to op-
erate the front wiper HI operation.
LO Transmits the front wiper request signal (LO) to IPDM E/R with CAN communication to
operate the front wiper LO operation.
INT Transmits the front wiper request signal (INT) to IPDM E/R with CAN communication to
operate the front wiper INT operation.
OFF Stops transmitting the front wiper request signal to stop the front wiper operation.
RISE UP WIPER
TEST ON Outputs the voltage to operate the rear wiper motor.
OFF Stops the voltage to stop.
Monitor Item [Unit] Description
IGN ON SW [ON/OFF] Ignition switch (ON) status judged from IGN signal (ignition power supply)
HAZARD SW [ON/OFF] The switch status input from the hazard switch
TURN SIGNAL R [ON/OFF] Each switch condition that BCM judges from the combination switch reading function
TURN SIGNAL L [ON/OFF]
BRAKE SW [ON/OFF] The switch stat us input from the brake switch
Test Item Operation Description
FLASHER RH Outputs the voltage to turn the right side turn signal lamps ON.
LH Outputs the voltage to turn the left side turn signal lamps ON.
OFF Stops the voltage to turn the turn signal lamps OFF.
Revision: December 20092009 QX56

BCS-24
< FUNCTION DIAGNOSIS >[BCM]
DIAGNOSIS SYSTEM (BCM)
AIR CONDITIONER : CONSULT-III Func tion (BCM - AUTO AIR CONDITIONER)
INFOID:0000000003776396
DATA MONITOR
INTELLIGENT KEY
INTELLIGENT KEY : CONSULT-III Function (BCM - INTELLIGENT KEY)INFOID:0000000003776397
DATA MONITOR
COMB SW
COMB SW : CONSULT-III Fu nction (BCM - COMB SW)INFOID:0000000003776398
DATA MONITOR
Monitor Item
[Unit] Contents
IGN ON SW [ON/OFF] Display [ignition switch position (On)/(Off), ACC position (Off)] status as judged from ignition
switch signal
FAN ON SIG [ON/OFF] Display [FAN (On)/FAN (Off)] st atus as judged form blower fan motor switch signal
AIR COND SW [ON/OFF] Display [COMP (On)/COMP (Off)] status as judged form air conditioner switch signal
Monitor Item [Unit] Condition
PUSH SW [ON/OFF] Indicates condition of ignition knob switch
I-KEY LOCK [ON/OFF] Indicate s condition of lock signal from Intelligent Key
I-KEY UNLOCK [ON/OFF] I ndicates [condition of unlock signal from Intelligent Key
I-KEY PW DWN [ON/OFF] Indicates condition of al l power window signal from Intelligent Key
I-KEY TRUNK [ON/OFF] Indicates condition of trunk open signal from Intelligent Key
I-KEY PANIC [ON/OFF] Indicates condition of panic signal from Intelligent Key
Monitor Item
[Unit] Description
TURN SIGNAL R
[OFF/ON] Displays the status of
the TURN RH switch in combination switch ju dged by BCM with the combination switch
reading function
TURN SIGNAL L
[OFF/ON] Displays the status of
the TURN LH switch in combin ation switch judged by BCM with th e combination switch
reading function
HI BEAM SW
[OFF/ON] Displays the status of the HI BEAM switch in combination switch judged by BCM with the combination switch
reading function
HEADLAMP SW1
[OFF/ON] Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
switch reading function
HEADLAMP SW2
[OFF/ON] Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
switch reading function
LIGHT SW 1ST
[OFF/ON] Displays the status of the HEADLAMP switch in combination switch judged by BCM with the combination
switch reading function
PASSING SW
[OFF/ON] Displays the status of the PASSING sw
itch in combination switch judged by BCM with the combination switch
reading function
AUTO LIGHT SW
[OFF/ON] Displays the status of the AUTO LIGHT switch in combination switch judged by BCM with the combination
switch reading function
FR FOG SW
[OFF/ON] Displays the status of the FR FOG switch in combination switch judged by BCM with the combination switch
reading function
FR WIPER HI
[OFF/ON] Displays the status of the FR WIPER HI switch in combination switch judged by BCM with the combination
switch reading function
Revision: December 20092009 QX56

BCS-32
< COMPONENT DIAGNOSIS >[BCM]
POWER SUPPLY AND GROUND CIRCUIT
POWER SUPPLY AND GROUND CIRCUIT
Diagnosis ProcedureINFOID:0000000003776413
1. CHECK FUSES AND FUSIBLE LINK
Check that the following fuses and fusible link are not blown.
Is the fuse blown?
YES >> Replace the blown fuse or fusible link after repairing the affected circuit.
NO >> GO TO 2
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect BCM.
3. Check voltage between BCM harness connector and ground.
Is the measurement value normal?
YES >> GO TO 3
NO >> Repair or replace harness.
3. CHECK GROUND CIRCUIT
Check continuity between BCM harness connector and ground.
Does continuity exist?
YES >> Inspection End.
NO >> Repair or replace harness.
Terminal No. Signal name Fuses and fusible link No.
57 Battery power supply 22 (15A)
70 F (50A)
11 Ignition ACC or ON 4 (10A)
38 Ignition ON or START 59 (10A)
Connector Te r m i n a l s
Power
source Condition Voltage (V) (Ap-
prox.)
(+) (-)
M18 11 Ground
ACC
power
supply Ignition
switch
ACC or
ON Battery voltage
38 Ground Ignition
power
supply Ignition
switch ON or START Battery voltage
M20 57 Ground
Battery
power
supply Ignition
switch OFF Battery voltage
70 Ground Battery
power
supply Ignition
switch
OFF Battery voltage
LIIA2415E
BCM
GroundContinuity
Connector Terminal
M20 67 Yes
LIIA0915E
Revision: December 20092009 QX56

BCS-38
< ECU DIAGNOSIS >[BCM]
BCM (BODY CONTROL MODULE)
ECU DIAGNOSIS
BCM (BODY CONTROL MODULE)
Reference ValueINFOID:0000000003776420
VALUES ON THE DIAGNOSIS TOOL
Monitor Item Condition Value/Status
AIR COND SW A/C switch OFF OFF
A/C switch ON ON
AUT LIGHT SYS Outside of the room is dark OFF
Outside of the room is bright ON
AUTO LIGHT SW Lighting switch OFF OFF
Lighting switch AUTO ON
BACK DOOR SW Back door closed OFF
Back door opened ON
CDL LOCK SW Door lock/unlock switch does not operate OFF
Press door lock/unlock switch to the LOCK side ON
CDL UNLOCK SW Door lock/unlock switch does not operate OFF
Press door lock/unlock switch to the UNLOCK side ON
DOOR SW-AS Front door RH closed OFF
Front door RH opened ON
DOOR SW-DR Front door LH closed OFF
Front door LH opened ON
DOOR SW-RL Rear door LH closed OFF
Rear door LH opened ON
DOOR SW-RR Rear door RH closed OFF
Rear door RH opened ON
ENGINE RUN Engine stopped OFF
Engine running ON
FR FOG SW Front fog lamp switch OFF OFF
Front fog lamp switch ON ON
FR WASHER SW Front washer switch OFF OFF
Front washer switch ON ON
FR WIPER LOW Front wiper switch OFF OFF
Front wiper switch LO ON
FR WIPER HI Front wiper switch OFF OFF
Front wiper switch HI ON
FR WIPER INT Front wiper switch OFF OFF
Front wiper switch INT ON
FR WIPER STOP Any position other than front wiper stop position OFF
Front wiper stop position ON
HAZARD SW When hazard switch is not pressed OFF
When hazard switch is pressed ON
LIGHT SW 1ST Lighting switch OFF OFF
Lighting switch 1st ON
Revision: December 20092009 QX56

BR-30
< ON-VEHICLE REPAIR >
FRONT DISC BRAKE
4. Hang cylinder body with a wire, and remove pads, pad retainers,shims, and shim covers from torque member.
CAUTION:
When removing the pad retainer from the torque member,
lift it in the direction indi cated by the arrow as shown so
that it does not deform.
INSTALLATION
1. Push piston in using suitable tool.
CAUTION:
In the case of replacing a pad with new one, ch eck the brake fluid level in the reservoir tank
because brake fluid returns to reservoir tank when pressing piston in.
NOTE:
Use a suitable tool to easily press piston.
2. Apply Molykote AS-880N grease or equivalent to between shim cover and shim. Install inner shim, inner shim cover to inner pad, and install outer shim, outer shim cover to outer pad.
3. Install pad retainers and pads to torque member. CAUTION:
• Securely assemble pad retainers so that they ar e not being lifted up from torque member.
• Both inner and outer pads have a pad return system on the pad retainer. Install pad return lever
securely to pad wear sensor.
4. Install cylinder body to torque member.
5. Install sliding pin bolts, and tighten it to the specified torque. Refer to BR-29, "
Removal and Installation of
Brake Pads".
6. Check front disc brake for drag and correct as necessary.
7. Install front wheel and tires. Refer to WT-41, "
Adjustment".
8. Check brake fluid level. Refer to BR-17, "
On Board Inspection".
Brake Burnishing ProcedureINFOID:0000000005856029
Burnish contact surfaces between disc rotors and pads according to following procedure after refinishing or
replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage.
CAUTION:
• Be careful of vehicle speed because the brake does not operate easily until pad and disc rotor are securely seated.
• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 through 3 until pad and disc rotor are securely seated.
SBR556E
Revision: December 20092009 QX56

REAR DISC BRAKEBR-35
< ON-VEHICLE REPAIR >
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By pushing in piston, br ake fluid returns to master cylinder reservoir tank. Watch the brake fluid
level in the reservoir tank.
NOTE:
Using a suitable tool, makes it easier to push in the piston.
2. Apply Molykote M-77 grease to knuckle slide where brake pad contacts. CAUTION:
Do not get grease on the brake pads or brake rotor friction surfaces.
3. Install pads to cylinder body.
4. Install cylinder body to torque member
5. Install sliding pin bolt and tighten to specification. Refer to BR-35, "
Exploded View of Brake Caliper"
6. Check rear disc brake for drag and correct as necessary.
7. Install rear wheel and tires. Refer to WT-41, "
Adjustment".
8. Check brake fluid level. Refer to BR-17, "
On Board Inspection".
Brake Burnishing ProcedureINFOID:0000000004057219
Burnish contact surfaces between disc rotors and pads according to following procedure after refinishing or
replacing rotors, after replacing pads, or if a soft pedal occurs at very low mileage.
CAUTION:
• Be careful of vehicle speed because the brake does not operate easily until pad and disc rotor are securely seated.
• Only perform this procedure under safe road and traffic conditions. Use extreme caution.
1. Drive vehicle on straight, flat road.
2. Depress brake pedal with the power to stop vehicle within 3 to 5 seconds until the vehicle stops.
3. Drive without depressing brake for a few minutes to cool the brake.
4. Repeat steps 1 through 3 until pad and disc rotor are securely seated.
Exploded View of Brake CaliperINFOID:0000000004057220
AWFIA0684GB
Revision: December 20092009 QX56

BRC-3
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C1185 ICC UNIT .................................................78
Description .......................................................... ....78
DTC Logic ...............................................................78
Diagnosis Procedure ...............................................78
Special Repair Requirement ...................................79
U1000 CAN COMM CIRCUIT .............................80
Description .......................................................... ....80
DTC Logic ...............................................................80
Diagnosis Procedure ...............................................80
Special Repair Requirement ...................................80
VDC OFF SWITCH ......................................... ....81
Description .......................................................... ....81
Component Function Check ....................................81
Diagnosis Procedure ...............................................81
Component Inspection ............................................82
ABS WARNING LAMP ................................... ....83
Description .......................................................... ....83
Component Function Check ....................................83
Diagnosis Procedure ...............................................83
BRAKE WARNING LAMP ............................. ....84
Description .......................................................... ....84
Component Function Check ....................................84
Diagnosis Procedure ...............................................84
VDC OFF INDICATOR LAMP ............................85
Description .......................................................... ....85
Component Function Check ....................................85
Diagnosis Procedure ...............................................85
SLIP INDICATOR LAMP ....................................86
Description .......................................................... ....86
Component Function Check ....................................86
Diagnosis Procedure ...............................................86
ECU DIAGNOSIS .........................................87
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) .......................................... ....
87
Reference Value ................................................. ....87
Wiring Diagram .......................................................92
Fail-Safe ..................................................................99
DTC No. Index ......................................................100
SYMPTOM DIAGNOSIS ............................102
VDC/TCS/ABS ................................................ ..102
Symptom Table ................................................... ..102
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY ...................................................
103
Diagnosis Procedure ........................................... ..103
UNEXPECTED PEDAL REACTION ...............104
Diagnosis Procedure ........................................... ..104
THE BRAKING DISTANCE IS LONG .............105
Diagnosis Procedure .............................................105
ABS FUNCTION DOES NOT OPERATE .......106
Diagnosis Procedure .............................................106
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ...........................................
107
Diagnosis Procedure ........................................... ..107
VEHICLE JERKS DURING VDC/TCS/ABS
CONTROL .......................................................
108
Diagnosis Procedure .............................................108
NORMAL OPERATING CONDITION .............109
Description .............................................................109
PRECAUTION ............................................110
PRECAUTIONS ...............................................110
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
110
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
110
Precaution for Brake System .................................111
Precaution for Brake Control .................................111
Precaution for CAN System ...................................112
PREPARATION .........................................113
PREPARATION ...............................................113
Special Service Tool ............................................ ..113
Commercial Service Tool ......................................113
REMOVAL AND INSTALLATION .............114
WHEEL SENSORS .........................................114
Removal and Installation ..................................... ..114
SENSOR ROTOR ............................................115
Removal and Installation .......................................115
ACTUATOR AND ELECTRIC UNIT (ASSEM-
BLY) ................................................................
116
Removal and Installation .......................................116
STEERING ANGLE SENSOR .........................118
Removal and Installation .......................................118
G SENSOR ......................................................119
Removal and Installation .......................................119
Revision: December 20092009 QX56

DIAGNOSIS AND REPAIR WORKFLOWBRC-5
< BASIC INSPECTION > [VDC/TCS/ABS]
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OVERALL SEQUENCE
DETAIED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) usi ng the diagnosis worksheet. Refer to BRC-7, "
Diagnostic Work Sheet".
>> GO TO 2
JSFIA0010GB
Revision: December 20092009 QX56