200 INFINITI QX56 2009 Factory Service Manual

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GENERATORCHG-21
< SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)
GENERATOR
GeneratorINFOID:0000000003776559
*: Always check with the Parts Department for the latest parts information Model*
TG15S147
Manufacturer Va l e o
Nominal rating 14V-130A
Ground polarity Negative
Minimum revolution under no-load 1,200 rpm
Hot output current (When 13.5 volts is applied) More than 52A/1,500 rpm
More than 82A/1,800 rpm
More than 115A/2,500 rpm
More than 130A/5,000 rpm
Regulated output voltage 13.5V @ 5,000 rpm @ 20°C
Adjustment range of power generation variable voltage control 11.4-15.6V
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ENGINE
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CONTENTS
ENGINE COOLING SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Liquid Gasket .....................................3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tool ..........................................5
FUNCTION DIAGNOSIS ...............................6
COOLING SYSTEM ....................................... .....6
Cooling Circuit ..................................................... ......6
Schematic .................................................................7
OVERHEATING CAUSE ANALYSIS ..................8
Troubleshooting Chart ...............................................8
ON-VEHICLE MAINTENA NCE ....................10
ENGINE COOLANT ....................................... ....10
Inspection ............................................................ ....10
Changing Engine Coolant .......................................11
RADIATOR ........................................................14
Checking Radiator ............................................... ....14
ON-VEHICLE REPAIR .................................15
RADIATOR ....... .................................................15
Exploded View ..................................................... ....15
Removal and Installation .........................................15
ENGINE COOLING FAN ...................................18
Exploded View .........................................................18
Removal and Installation (Crankshaft Driven
Type) .......................................................................
18
Removal and Installation (Motor Driven Type) ........19
WATER PUMP ..................................................20
Exploded View .........................................................20
Removal and Installation .........................................20
THERMOSTAT AND WATER PIPING ..............22
Exploded View .........................................................22
Removal and Installation .........................................22
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
24
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
24
Standard and Limit .............................................. ....24
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CO-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005848454
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005848455
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
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PRECAUTIONSCO-3
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5. When the repair work is completed, return the ignition switch to the
″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of al l control units using CONSULT-III.
Precaution for Liquid GasketINFOID:0000000003771278
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and
remove the old liquid gasket sealing using Tool.
CAUTION:
Do not damage the mating surfaces.
• Tap the seal cutter to insert it (1).
• In areas where the Tool is difficult to use, lightly tap to slide it (2).
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the gasket application surface and the mating surface using suitable tool.
• Remove the liquid gasket completely from the groove of the
liquid gasket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering moisture, grease and foreign material.
3. Attach the liquid gasket tube to the Tool. Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-15, "
Recommended Chemical Products and Sealants".
4. Apply the liquid gasket without breaks to the specified location with the specified dimensions.
• If there is a groove for the liquid gasket application, apply theliquid gasket to the groove.
• As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified in the procedure, it should also be
applied outside the holes.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If the liquid gasket protrudes, wipe it off immediately.
• Do not retighten after the installation.
• Wait 30 minutes or more after installation before refilling the engine with engine oil and engine coolant.
CAUTION:
If there are specific instructions in this manual, observe them.
Tool number : KV10111100 (J-37228)
WBIA0566E
PBIC0003E
Tool number : WS39930000 ( — )
WBIA0567E
SEM159F
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CO-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003771279
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
K V 1 0 1111 0 0
(J-37228)
Seal cutter Removing steel oil pan and rear timing chain
case
WS39930000
(—)
Tube pressure Pressing the tube of liquid gasket
EG17650301
(J-33984-A)
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
KV991J0070
(J-45695)
Coolant refill tool For refilling engine cooling system
KV991J0010
(J-23688)
Engine coolant refractometer Checking concentration of ethylene glycol in
engine coolant
—
(J-24460-92)
Radiator pressure test adapter set Adapting radiator pressure tester to reservoir
filler neck.
NT046
S-NT052
S-NT564
LMA053
WBIA0539E
AWBIA0891ZZ
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Commercial Service ToolINFOID:0000000003771280
Tool name
Description
Power tool Loosening bolts and nuts
Radiator pressure tester Checking radiator and radiator cap
PBIC0190E
PBIC1982E
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CO-6
< FUNCTION DIAGNOSIS >
COOLING SYSTEM
FUNCTION DIAGNOSIS
COOLING SYSTEM
Cooling CircuitINFOID:0000000003771281
WBIA0439E
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COOLING SYSTEMCO-7
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SchematicINFOID:0000000003771282
WBIA0463E
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CO-8
< FUNCTION DIAGNOSIS >
OVERHEATING CAUSE ANALYSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting ChartINFOID:0000000003771283
SymptomCheck items
Cooling sys-
tem parts
malfunction Poor heat transfer
Water pump malfunction Worn or loose drive belt
—
Thermostat stuck closed Coolant circulation
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube Excess foreign material
(rust, dirt, sand, etc.)
Water cut valve malfunction Excess foreign material
(rust, dirt, sand, etc.), phys-
ical damage
Reduced air flow Cooling fan does not oper-
ate
Fan assembly —
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud —Radiator shroud —
Improper engine coolant
mixture ratio —
Engine coolant viscosity —
Poor engine coolant quality —Engine coolant density —
Insufficient engine coolant Engine coolant leaksCooling hose
Loose clamp
Cracked hose
Water pump Poor sealing
Radiator cap Loose
Poor sealing
Radiator O-ring for da
mage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank Cracked reservoir tank
Overflowing reservoir tank Exhaust gas leaks into cool-
ing system Cylinder head deterioration
Cylinder head gasket deteri-
oration
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OVERHEATING CAUSE ANALYSISCO-9
< FUNCTION DIAGNOSIS >
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Except cool-
ing system
parts mal-
function —
Overload on engine Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Powertrain system malfunc-
tion
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow Blocked radiator grille Installed car brassiere
—
Mud contamination or paper
clogging
Blocked bumper
Blocked radiator
Blocked condenser
Blocked air flow
Installed large fog lamp
Symptom
Check items
Revision: December 20092009 QX56