crankshaf INFINITI QX56 2009 Factory Manual Online

HOW TO SELECT PISTON AND BEARINGEM-103
< DISASSEMBLY AND ASSEMBLY >
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Connecting Rod Bearing Selection Table
Connecting Rod Bearing Grade Table.
Undersize Bearings Usage Guide
• When the specified oil clearance is not obtained with standard size connecting rod bearings, use undersize
(US) bearings.
• When using undersize bearing, measure the bearing inside diameter with the bearing installed, and grind the
crankshaft pin so that the oil clearance satisfies the standard.
Bearing undersize table
Unit: mm (in)
CAUTION:
In grinding the crankshaft pin to use undersize bearings, keep
the fillet R (All crankshaft pins).
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft are Used
1. Apply the main bearing housing grade on the bottom face of the cylinder block to the row in "Main Bearings Selection Table".
KBIA2538E
Grade number Thickness “T” mm (in) Identification color (mark)
0 1.500 - 1.503 (0.0591 - 0.0592) Black
1 1.503 - 1.506 (0.0592 - 0.0593) Brown
2 1.506 - 1.509 (0.0593 - 0.0594) Green
3 1.509 - 1.512 (0.0594 - 0.0595) Yellow
UndersizeThickness
0.25 (0.0098) 1.627 - 1.635 (0.0641 - 0.0644)
Fillet R : 1.5 - 1.7 mm (0.059 - 0.067 in)
PBIC0111E
KBIA2495E
Revision: December 20092009 QX56

EM-104
< DISASSEMBLY AND ASSEMBLY >
HOW TO SELECT PISTON AND BEARING
2. Apply the journal diameter grade on the crankshaft front to thecolumn in "Main Bearings Selection Table".
3. Read the symbol at the cross point of the selected row and column in the "Main Bearings Selection Table".
CAUTION:
• Initial clearance for No. 1, 5 journal and No. 2, 3, 4 journal is different. Use two different selection
lists for each part.
• No. 1, 5 journal and No. 2, 3, 4 journal have the same signs but different measures. Do not con-
fuse them.
4. Apply the symbol to the "Main Bearings Grade Table" to select. NOTE:
• Grade list applies to all journals.
• Service parts are available as a set of both upper and lower.
When Cylinder Block and Crankshaft are Reused
1. Measure the inside diameter of the cylinder block main bearings housing and the outside diameter of the
crankshaft journal.
2. Apply measurement in above step 1 to "Main Bearings Selection Table".
3. The following steps are same as in “When New Cylinder Block and Crankshaft are Used”.
PBIC0110E
Revision: December 20092009 QX56

HOW TO SELECT PISTON AND BEARINGEM-107
< DISASSEMBLY AND ASSEMBLY >
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Use Undersize Bearing Usage Guide
• Use undersize (US) bearing when the oil clearance with
standard size main bearing is not within specifica-
tion.
• When using undersize (US) bearing, measure the inside di ameter of the bearing installed and grind the jour-
nal until the oil clearance falls within specification.
Bearing undersize table
Unit: mm (in)
CAUTION:
Do not damage fillet R when grinding crankshaft journal in
order to use undersized bearing (All journals).
01 UPR
2.483 - 2.486 (0.0978 - 0.0979) Black
Grade and color are different
for upper and lower bearings.
LWR
2.486 - 2.489 (0.0979 - 0.0980) Brown
12 UPR
2.486 - 2.489 (0.0979 - 0.0980) Brown
LWR 2.489 - 2.492 (0.0980 - 0.0981) Green
23 UPR
2.489 - 2.492 (0.0980 - 0.0981) Green
LWR 2.492 - 2.495 (0.0981 - 0.0982) Yellow
34 UPR
2.492 - 2.495 (0.0981 - 0.0982) Yellow
LWR 2.495 - 2.498 (0.0982 - 0.0983) Blue
45 UPR
2.495 - 2.498 (0.0982 - 0.0983) Blue
LWR 2.498 - 2.501 (0.0983 - 0.0985) Pink
56 UPR
2.498 - 2.501 (0.0983 - 0.0985) Pink
LWR 2.501 - 2.504 (0.0985 - 0.0986) Purple
67 UPR
2.501 - 2.504 (0.0985 - 0.0986) Purple
LWR 2.504 - 2.507 (0.0986 - 0.0987) White
78 UPR
2.504 - 2.507 (0.0986 - 0.0987) White
LWR 2.507 - 2.510 (0.0987 - 0.0988) Red
UndersizeThickness
0.25 (0.0098) 2.618 - 2.626 (0.1031 - 0.1034)
Fillet R : 1.5 - 1.7 mm (0.059 - 0.067 in)
PBIC0111E
Revision: December 20092009 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)EM-115
< SERVICE DATA AND SPECIFICATIONS (SDS)
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1: Always check with the Parts Department for the latest parts information
2: After installing in connecting rod
CRANKSHAFT
Unit: mm (in)
Connecting rod side clearance
0.20 - 0.40 (0.0079 - 0.0157)0.40 (0.0157)
Connecting rod bearing housing Grade No. 0
Grade No. 1
Grade No. 2
Grade No. 3
Grade No. 4
Grade No. 5
Grade No. 6
Grade No. 7
Grade No. 8
Grade No. 9
Grade No. A
Grade No. B
Grade No. C57.000 - 57.001 (2.2441 - 2.2441)
57.001 - 57.002 (2.2441 - 2.2442)
57.002 - 57.003 (2.2442 - 2.2442)
57.003 - 57.004 (2.2442 - 2.2443)
57.004 - 57.005 (2.2443 - 2.2443)
57.005 - 57.006 (2.2443 - 2.2443)
57.006 - 57.007 (2.2443 - 2.2444)
57.007 - 57.008 (2.2444 - 2.2444)
57.008 - 57.009 (2.2444 - 2.2444)
57.009 - 57.010 (2.2444 - 2.2445)
57.010 - 57.011 (2.2445 - 2.2445)
57.011 - 57.012 (2.2445 - 2.2446)
57.012 - 57.013 (2.2446 - 2.2446)
Main journal dia. “Dm” grade (No. 1 and 5) StandardGrade
1Dimension
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 2
Grade No. 3
Grade No. 4
Grade No. 5
Grade No. 6
Grade No. 7
Grade No. 9 63.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)
SEM645PBIC1686E
Revision: December 20092009 QX56

EM-116
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
1: Always check with the Parts Department for the latest parts information
2: Total indicator reading
MAIN BEARING
Unit: mm (in)
Main journal dia. “Dm” grade (No. 2, 3 and 4)StandardGrade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W
Grade No. X
Grade No. Y
Grade No. 1
Grade No. 2 63.963 - 63.964 (2.5182 - 2.5183)
63.962 - 63.963 (2.5182 - 2.5182)
63.961 - 63.962 (2.5181 - 2.5182)
63.960 - 63.961 (2.5181 - 2.5181)
63.959 - 63.960 (2.5181 - 2.5181)
63.958 - 63.959 (2.5180 - 2.5181)
63.957 - 63.958 (2.5180 - 2.5180)
63.956 - 63.957 (2.5179 - 2.5180)
63.955 - 63.956 (2.5179 - 2.5179)
63.954 - 63.955 (2.5179 - 2.5179)
63.953 - 63.954 (2.5178 - 2.5179)
63.952 - 63.953 (2.5178 - 2.5178)
63.951 - 63.952 (2.5178 - 2.5178)
63.950 - 63.951 (2.5177 - 2.5178)
63.949 - 63.950 (2.5177 - 2.5177)
63.948 - 63.949 (2.5176 - 2.5177)
63.947 - 63.948 (2.5176 - 2.5176)
63.946 - 63.947 (2.5176 - 2.5176)
63.945 - 63.946 (2.5175 - 2.5176)
63.944 - 63.945 (2.5175 - 2.5175)
63.943 - 63.944 (2.5174 - 2.5175)
63.942 - 63.943 (2.5174 - 2.5174)
63.941 - 63.942 (2.5174 - 2.5174)
63.940 - 63.941 (2.5173 - 2.5174)
Pin journal dia. “Dp” StandardGrade No. 0 53.968 - 53.974 (2.1247 - 2.1250)
Grade No. 1 53.962 - 53.968 (2.1245 - 2.1247)
Grade No. 2 53.956 - 53.962 (2.1243 - 2.1245)
Center distance “r” 45.96 - 46.04 (1.8094 - 1.8126)
Out-of-round (Difference between X and Y)
Limit0.002 (0.0001)
Taper (Difference between A and B) 0.002 (0.0001)
Runout [TIR
2] Less than 0.05 (0.002)
Crankshaft end play Standard
0.10 - 0.26 (0.0039 - 0.0102)
Limit 0.30 (0.0118)
Grade number* UPR/LWR Thickness Identification color Remarks
PBIC0189E
Revision: December 20092009 QX56

GI-16
< HOW TO USE THIS MANUAL >
TERMINOLOGY
TERMINOLOGY
SAE J1930 Terminology ListINFOID:0000000003771188
All emission related terms used in this publication in accordance with SAE J1930 are listed. Accordingly, new
terms, new acronyms/abbreviations and old terms are listed in the following chart.
NEW TERMNEW ACRONYM /
ABBREVIATION OLD TERM
Air cleaner ACL Air cleaner
Barometric pressure BARO ***
Barometric pressure sensor-BCDD BAROS-BCDD BCDD
Camshaft position CMP ***
Camshaft position sensor CMPSCrank angle sensor
Canister *** Canister
Carburetor CARBCarburetor
Charge air cooler CACIntercooler
Closed loop CLClosed loop
Closed throttle position switch CTP switchIdle switch
Clutch pedal position switch CPP switch Clutch switch
Continuous fuel injection system CFI system***
Continuous trap oxidizer system CTOX system ***
Crankshaft position CKP***
Crankshaft position sensor CKPS***
Data link connector DLC***
Data link connector for CONSULT-III DLC for CONSULT-IIIDiagnostic connector for CONSULT-III
Diagnostic test mode DTMDiagnostic mode
Diagnostic test mode selector DTM selectorDiagnostic mode selector
Diagnostic test mode I DTM I Mode I
Diagnostic test mode II DTM IIMode II
Diagnostic trouble code DTCMalfunction code
Direct fuel injection system DFI system ***
Distributor ignition system DI system Ignition timing control
Early fuel evaporation-mixture heater EFE-mixture heater Mixture heater
Early fuel evaporation system EFE system Mixture heater control
Electrically erasable programmable read
only memory EEPROM
***
Electronic ignition system EI systemIgnition timing control
Engine control EC ***
Engine control module ECM ECCS control unit
Engine coolant temperature ECT Engine temperature
Engine coolant temperature sensor ECTS Engine temperature sensor
Engine modification EM ***
Engine speed RPM Engine speed
Erasable programmable read only memory EPROM ***
Evaporative emission canister EVAP canister Canister
Evaporative emission system EVAP system Canister control solenoid valve
Exhaust gas recirculation valve EGR valve EGR valve
Revision: December 20092009 QX56

LU-8
< ON-VEHICLE MAINTENANCE >
ENGINE OIL
ON-VEHICLE MAINTENANCE
ENGINE OIL
InspectionINFOID:0000000003771270
OIL LEVEL
• Before starting the engine make sure the vehicle is parked on a flatand level surface, then check the oil level. If the engine is already
running, turn it off and allow 10 minutes before checking.
• Check that the oil level is within the low (L) and high (H) range as indicated on the dipstick.
• If the engine oil level is out of range, add oil as necessary. Refer to
MA-12, "
Fluids and Lubricants".
OIL APPEARANCE
• Check the engine oil for a white milky appearance or excessive contamination.
• If the engine oil is milky, it is highly probable that it is contaminated with engine coolant. Repair the broken
parts.
OIL LEAKAGE
Check for oil leakage around the following areas:
•Oil pan
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Oil cooler
• Intake valve timing control cover
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seal (front and rear)
OIL PRESSURE CHECK
WARNING:
• Be careful not to burn yoursel f, as engine oil may be hot.
• Put the A/T shift selector in the Park “P” position.
1. Check the engine oil level. Refer to LU-8, "
Inspection".
2. Remove engine front undercover using power tool.
3. Disconnect the oil pressure switch harness connector.
4. Remove the oil pressure switch (A).
SMA954C
WBIA0791E
Revision: December 20092009 QX56

LU-14
< ON-VEHICLE REPAIR >
OIL PUMP
OIL PUMP
Exploded ViewINFOID:0000000004115484
Removal and InstallationINFOID:0000000003771274
REMOVAL
1. Remove oil pan (upper). Refer to EM-33, "Removal and Installation".
2. Remove front cover. Refer to EM-44, "
Exploded View".
3. Remove the oil pump drive spacer.
4. Remove the oil pump.
INSTALLATION
Installation is in the reverse order of removal, paying attention of the following:
• When inserting the oil pump drive spacer, align the crankshaft key and the flat face of the inner rotor.
• If they are not aligned, rotate the oil pump inner rotor by hand.
• Make sure that each part is aligned and tap lightly until it reaches
the end.
1. Oil pump body 2. Outer rotor 3. Inner rotor
4. Oil pump cover 5. Oil pump drive spacer 6. Regulator valve
7. Regulator spring 8. Regulator plug
WBIA0415E
KBIA2512E
KBIA2490E
Revision: December 20092009 QX56

MA-14
< ON-VEHICLE MAINTENANCE >
ENGINE MAINTENANCE
ENGINE MAINTENANCE
Checking Drive BeltsINFOID:0000000004215528
WARNING:
Be sure to perform when the engine is stopped.
1. Remove air duct and resonator assembly when inspecting drive belt.
2. Make sure that indicator (single line notch) of each auto tensioner is within the allowable working range“A” (between three line notches) as shown.
NOTE:
• Check the drive belt auto tensioner indication when the engine is cold.
• The indicator notch is located on the moving side of the drive belt auto tensioner.
3. Visually check entire belt for wear, damage or cracks.
4. If the indicator is out of allowable working range or belt is damaged, replace the belt. Refer to MA-14
.
DRIVE BELT TENSION
There is no manual drive belt tension adjustment. The driv e belt tension is automatically adjusted by the drive
belt auto tensioner.
Changing Engine CoolantINFOID:0000000004215534
WARNING:
• To avoid being scalded, never change the coolant when the engine is hot.
• Wrap a thick cloth around the cap to carefully remove the cap. First, turn the cap a quarter of a turn
to release any built-up pressure, th en push down and turn the cap all the way to remove it.
DRAINING ENGINE COOLANT
1. Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem-
perature position. Wait 10 seconds and turn ignition switch OFF.
2. Remove the engine front undercover using power tool.
1. Drive belt 2. Power steering pump pulley 3. Generator pulley
4. Crankshaft pulley 5. A/C compressor6. Idler pulley
7. Cooling fan pulley 8. Water pump pulley 9. Drive belt auto tensioner
A. Allowable working range
LBIA0391E
Revision: December 20092009 QX56

PG
HARNESSPG-51
< COMPONENT DIAGNOSIS >
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C3 F7 GR/3
: Ignition coil No. 4 (with power
transistor) F1 F60 GR/2 : Neutral-4LO switch
C3 F8 GR/3 : Ignition coil No. 6 (with power
transistor)
D5 F61 G/2: Intake valve timing control solenoid valve
(bank 1)
E2 F9 G/10 : A/T assembly D5 F62 B/3: Intake valve timing control position sensor
(bank 1)
C3 F10 — : Engine ground C4 F63 G/2: Intake valve timing control solenoid valve
(bank 2)
D3 F11 B/3 : Crankshaft position sensor (POS) C4 F64 B/3 : Intake valve timing control position sensor
(bank 2)
E1 F12 G/4 : Heated oxygen sensor 2 (bank2) E3 F65 GR/4 : Air fuel ratio (A/F) sensor 1 (bank1)
F2 F13 G/4 : Heated oxygen sensor 2 (bank1) C2 F68 GR/2 : Water valve
B2 F14 W/24 : To E5 Engine control sub-harness
D4 F15 GR/2 : EVAP canister purge volume control
solenoid valve C3 F101 B/6 : To F26
E5 F16 — : Engine ground C3 F102 B/2 : Knock sensor (bank 1)
C4 F18 GR/2 : Fuel injector No. 2 C3 F103 GR/2 : Engine coolant temperature sensor
D4 F20 GR/2 : Fuel injector No. 4 C3 F104 B/2 : Knock sensor (bank 2)
F4 F21 GR/2 : Condenser-1
D3 F22 GR/2 : Fuel injector No. 6
D4 F23 B/3 : Camshaft position sensor (phase)
D4 F26 B/6 : To F101
E3 F27 /1 : Starter motor
E3 F28 GR/1 : Starter motor
D4 F30 GR/2 : Fuel injector No. 1
D3 F31 GR/2 : Fuel injector No. 8
B2 F32 W/16 : To E2
C2 F33 W/16 : To E19
C2 F34 W/2 : To E39
B3 F39 /1 : Fusible link box (battery)
D4 F41 GR/2 : Fuel injector No. 3
D4 F42 GR/2 : Fuel injector No. 5
D3 F45 GR/2 : Fuel injector No. 7
B4 F46 B/3 : Power steering pressure sensor
E4 F47 GR/3 : Ignition coil No. 1 (with power
transistor)
E4 F48 GR/3 : Ignition coil No. 3 (with power
transistor)
E4 F49 GR/3 : Ignition coil No. 5 (with power
transistor)
D4 F50 W/6 : Electric throttle control actuator
E4 F51 GR/3 : Ignition coil No. 7 (with power
transistor)
D2 F52 GR/3 : Ignition coil No. 8 (with power
transistor)
E5 F53 B/6 : Mass air flow sensor
B2 F54 B/81 : ECM
F1 F55 B/2 : ATP switch
Revision: December 20092009 QX56