fuel cap INFINITI QX56 2009 Factory Service Manual

2009
QUICK REFERNCE CHART: QX56
Front Disc Brake
INFOID:0000000005987155
Unit: mm (in)
Rear Disc BrakeINFOID:0000000005987156
Unit: mm (in)
Fluids and LubricantsINFOID:0000000005987154
Brake model AD41VA
Brake pad Standard thickness (new) 12.0 (0.476)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new) 30 (1.181)
Repair limit thickness 28.5 (1.122)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.03 (0.001)
Brake model
AD14VE
Brake pad Standard thickness (new) 12.0 (0.472)
Repair limit thickness 1.0 (0.039)
Disc rotor Standard thickness (new) 14.0 (0.551)
Repair limit thickness 12.5 (0.492)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.05 (0.002)
Description
Capacity (Approximate)
Metric US measure Imp measure
Fuel 105.8 28 gal 23 1/4 gal
Engine oil
Drain and refill With oil filter change
6.5 6 7/8 qt 5 3/4 qt
Without oil filter change 6.2 6 1/2 qt 5 1/2 qt
Dry engine (engine overhaul) 7.6 8 qt 6 3/4 qt
Cooling system With reservoir
at MAX level
14.4
15 1/4 qt 12 5/8 qt
Automatic transmission fluid (ATF) 10.6 11 1/4 qt 9 3/8 qt
Rear differential gear oil 1.75 3 3/4 pt 3 1/8 pt
Transfer fluid 3.0 3 1/8 qt 2 5/8 qt
Front differential gear oil 1.6 3 3/8 pt 2 7/8 pt
Power steering fluid (PSF) 1.0 1 1/8 qt 7/8 qt
Brake fluid — — —
Brake grease — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 1.08 ± 0.05 kg 2.38 ± 0.11 lb 2.38 ± 0.11 lb
Air conditioning system oil 290 m9.8 fl oz 10.2 fl oz

EC-12
< BASIC INSPECTION >[VK56DE]
DIAGNOSIS AND REPAIR WORKFLOW
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about a incident. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the one on the next page in order
to organize all the information for troubleshooting.
Some conditions may cause the MIL to come on steady or blink and
DTC to be detected. Examples:
 Vehicle ran out of fuel, which caused the engine to misfire.
 Fuel filler cap was left off or incorrectly screwed on, allowing fuel to
evaporate into the atmosphere.
Worksheet Sample
SEF907L
MTBL0017
Revision: December 20092009 QX56

TROUBLE DIAGNOSIS - SPECIFICATION VALUEEC-81
< COMPONENT DIAGNOSIS > [VK56DE]
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 Disconnection, looseness, and cracks in air duct
 Looseness of oil filler cap
 Disconnection of oil level gauge
 Open stuck, breakage, hose disconnection, or cracks of PCV valve
 Disconnection or cracks of EVAP purge hose, open stuck
of EVAP canister purge volume control solenoid
valve
 Malfunctioning seal of rocker cover gasket
 Disconnection, looseness, or cracks of hoses, such as vacuum hose, connecting to intake air system parts
 Malfunctioning seal of intake air system, etc.
>> GO TO 30.
29.CHECK “A/F ALPHA-B1”, “A/F ALPHA-B2”, AND “B/FUEL SCHDL”
Select “A/F ALPHA-B1”, “A/F ALPHA-B2”, and “B/F UEL SCHDL” in “SPEC” of “DATA MONITOR” mode, and
make sure that the each indication is within the SP value.
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-475, "Symptom Matrix Chart"
.
30.CHECK “B/FUEL SCHDL”
Select “B/FUEL SCHDL” in “SPEC” of “DATA MONITO R” mode, and then make sure that the indication is
within the SP value.
OK or NG
OK >> INSPECTION END
NG >> Detect malfunctioning part according to EC-475, "Symptom Matrix Chart"
.
Revision: December 20092009 QX56

EC-136
< COMPONENT DIAGNOSIS >[VK56DE]
P0130, P0150 A/F SENSOR 1
P0130, P0150 A/F SENSOR 1
Component DescriptionINFOID:0000000003771398
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the
A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this current
relative oxygen density in lean. Also this current relative hydrocar-
bon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800 °C
(1,472 °F).
On Board Diagn osis LogicINFOID:0000000003771399
To judge the malfunction, the diagnosis checks that t he A/F signal computed by ECM from the A/F sensor 1
signal fluctuates according to fuel feedback control.
DTC Confirmation ProcedureINFOID:0000000003771400
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
PROCEDURE FOR MALFUNCTION A
1. Start engine and warm it up to normal operating temperature.
2. Let engine idle for 2 minutes.
3. Check 1st trip DTC.
4. If 1st trip DTC is detected, go to EC-137, "Diagnosis Procedure"
.
PBIB3353E
PBIB3354E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0130
0130
(Bank 1) Air fuel ratio (A/F) sensor 1
circuit A)
The A/F signal computed by ECM from the A/F
sensor 1 signal is constantly in the range other
than approx. 2.2V.
 Harness or connectors
(The A/F sensor 1 circuit is open
or shorted.)
 Air fuel ratio (A/F) sensor 1
P0150
0150
(Bank 2) B)
The A/F signal computed by ECM from the A/F
sensor 1 signal is constantly approx. 2.2V.
Revision: December 20092009 QX56

EC-140
< COMPONENT DIAGNOSIS >[VK56DE]
P0131, P0151 A/F SENSOR 1
P0131, P0151 A/F SENSOR 1
Component DescriptionINFOID:0000000003771403
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the
A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this current
relative oxygen density in lean. Also this current relative hydrocar-
bon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800 °C
(1,472 °F).
On Board Diagn osis LogicINFOID:0000000003771404
To judge the malfunction, the diagnosis checks that t he A/F signal computed by ECM from the A/F sensor 1
signal is not inordinately low.
DTC Confirmation ProcedureINFOID:0000000003771405
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B 2)” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
If the indication is constantly approx. 0V, go to EC-141, "Diagnosis Procedure"
.
If the indication is not constantly approx. 0V, go to next step.
4. Turn ignition switch OFF, wait at least 10 seconds and then restart engine.
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
6. Maintain the following conditions for about 20 consecutive seconds.
PBIB3353E
PBIB3354E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0131
0131
(Bank 1) Air fuel ratio (A/F) sensor 1
circuit low voltage  The A/F signal computed by ECM from the A/
F sensor 1 signal is constantly approx. 0V.  Harness or connectors
(The A/F sensor 1 circuit is open or
shorted.)
 Air fuel ratio (A/F) sensor 1
P0151
0151
(Bank 2)
Revision: December 20092009 QX56

P0132, P0152 A/F SENSOR 1EC-143
< COMPONENT DIAGNOSIS > [VK56DE]
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P0132, P0152 A/F SENSOR 1
Component DescriptionINFOID:0000000003771407
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise m
easurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this current
relative oxygen density in lean. Also this current relative hydrocar-
bon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800 °C
(1,472 °F).
On Board Diagnosis LogicINFOID:0000000003771408
To judge the malfunction, the diagnosis checks that the A/F signal computed by ECM from the A/F sensor 1
signal is not inordinately high.
DTC Confirmation ProcedureINFOID:0000000003771409
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10.5V at idle.
1. Start engine and warm it up to normal operating temperature.
2. Select “A/F SEN1 (B1)” or “A/F SEN1 (B2) ” in “DATA MONITOR” mode with CONSULT-III.
3. Check “A/F SEN1 (B1)” or “A/F SEN1 (B2)” indication.
If the indication is constantly approx. 5V, go to EC-144, "Diagnosis Procedure"
.
If the indication is not constantly approx. 5V, go to next step.
4. Turn ignition switch OFF, wait at least 10 seconds and then restart engine.
5. Drive and accelerate vehicle to more than 40 km/h (25 MPH) within 20 seconds after restarting engine.
6. Maintain the following conditions for about 20 consecutive seconds.
PBIB3353E
PBIB3354E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0132
0132
(Bank 1) Air fuel ratio (A/F) sensor 1
circuit high voltage  The A/F signal computed by ECM from the A/F
sensor 1 signal is constantly approx. 5V.  Harness or connectors
(The A/F sensor 1 circuit is open or
shorted.)
 Air fuel ratio (A/F) sensor 1
P0132
0132
(Bank 2)
Revision: December 20092009 QX56

EC-146
< COMPONENT DIAGNOSIS >[VK56DE]
P0133, P0153 A/F SENSOR 1
P0133, P0153 A/F SENSOR 1
Component DescriptionINFOID:0000000003771411
The air fuel ratio (A/F) sensor 1 is a planar one-cell limit current sen-
sor. The sensor element of the
A/F sensor 1 is composed an elec-
trode layer, which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range.
The exhaust gas components diffuse through the diffusion layer at
the sensor cell. An electrode layer is applied voltage, and this current
relative oxygen density in lean. Also this current relative hydrocar-
bon density in rich.
Therefore, the A/F sensor 1 is able to indicate air fuel ratio by this
electrode layer of current. In addition, a heater is integrated in the
sensor to ensure the required operating temperature of about 800 °C
(1,472 °F).
On Board Diagn osis LogicINFOID:0000000003771412
To judge the malfunction of A/F sensor 1, this diagnosis measures response time of the A/F signal computed
by ECM from the A/F sensor 1 signal. The time is compensated by engine operating (speed and load), fuel
feedback control constant, and the A/F sensor 1 temper ature index. Judgment is based on whether the com-
pensated time (the A/F signal cycling time index) is inordinately long or not.
DTC Confirmation ProcedureINFOID:0000000003771413
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-III
PBIB3353E
PBIB3354E
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P0133
0133
(Bank 1)
Air fuel ratio (A/F) sensor 1
circuit slow response  The response of the A/F signal computed by
ECM from A/F sensor 1 signal takes more than
the specified time.  Harness or connectors
(The A/F sensor 1 circuit is open or
shorted.)
 A/F sensor 1
 A/F sensor 1 heater
 Fuel pressure
 Fuel injector
 Intake air leaks
 Exhaust gas leaks
PCV
 Mass air flow sensor
P0153
0153
(Bank 2)
Revision: December 20092009 QX56

EC-152
< COMPONENT DIAGNOSIS >[VK56DE]
P0137, P0157 HO2S2
P0137, P0157 HO2S2
Component DescriptionINFOID:0000000003771415
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of
the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is cont rolled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated ox ygen sensor 2 is not used for
engine control operation.
On Board Diagn osis LogicINFOID:0000000003771416
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the air fuel ratio (A/F) sensor 1. The oxy-
gen storage capacity of the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the maximum voltage of the sensor
is sufficiently high during the various driving condition such as fuel-
cut.
DTC Confirmation ProcedureINFOID:0000000003771417
NOTE:
If DTC confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SU PPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
SEF327R
PBIB1154E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0137
0137
(Bank 1) Heated oxygen sensor 2
circuit low voltage The maximum voltage from the sensor is not
reached to the specified voltage.  Harness or connectors
(The sensor circuit is open or shorted)
 Heated oxygen sensor 2
 Fuel pressure
 Fuel injector
 Intake air leaks
P0157
0157
(Bank 2)
Revision: December 20092009 QX56

P0138, P0158 HO2S2EC-157
< COMPONENT DIAGNOSIS > [VK56DE]
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P0138, P0158 HO2S2
Component DescriptionINFOID:0000000003771421
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is controlled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated oxygen sensor 2 is not used for
engine control operation.
On Board Diagnosis LogicINFOID:0000000003771422
The heated oxygen sensor 2 has a much longer switching
time between rich and lean than the air fuel ratio (A/
F) sensor 1. The oxygen storage capacity of the thr ee way catalyst (manifold) causes the longer switching
time.
MALFUNCTION A
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the voltage is unusually high during the various driving con-
dition such as fuel-cut.
MALFUNCTION B
To judge the malfunctions of heated oxygen sensor 2, ECM monitors
whether the minimum voltage of sensor is sufficiently low during the
various driving condition such as fuel-cut.
DTC Confirmation ProcedureINFOID:0000000003771423
Perform PROCEDURE FOR MALFUNCTION A first.
SEF327R
PBIB1848E
PBIB2376E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0138
0138
(Bank 1) Heated oxygen sensor 2
circuit high voltage A)
An excessively high voltage from the sen-
sor is sent to ECM.  Harness or connectors
(The sensor circuit is open or shorted)
 Heated oxygen sensor 2
P0158
0158
(Bank 2) B)
The minimum voltage from the sensor is
not reached to the specified voltage.  Harness or connectors
(The sensor circuit is open or shorted)
 Heated oxygen sensor 2
 Fuel pressure
 Fuel injector
Revision: December 20092009 QX56

EC-164
< COMPONENT DIAGNOSIS >[VK56DE]
P0139, P0159 HO2S2
P0139, P0159 HO2S2
Component DescriptionINFOID:0000000003771427
The heated oxygen sensor 2, after three way catalyst (manifold),
monitors the oxygen level in the exhaust gas on each bank.
Even if switching characteristics of
the air fuel ratio (A/F) sensor 1
are shifted, the air-fuel ratio is cont rolled to stoichiometric, by the sig-
nal from the heated oxygen sensor 2.
This sensor is made of ceramic zirconia. The zirconia generates volt-
age from approximately 1V in richer conditions to 0V in leaner condi-
tions.
Under normal conditions the heated ox ygen sensor 2 is not used for
engine control operation.
On Board Diagn osis LogicINFOID:0000000003771428
The heated oxygen sensor 2 has a much longer switching time
between rich and lean than the air fuel ratio (A/F) sensor 1. The oxy-
gen storage capacity of the three way catalyst (manifold) causes the
longer switching time. To judge the malfunctions of heated oxygen
sensor 2, ECM monitors whether the switching response of the sen-
sor's voltage is faster than specified during the various driving condi-
tion such as fuel-cut.
DTC Confirmation ProcedureINFOID:0000000003771429
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition swich OFF and wait at least 10 seconds.
2. Turn ignition swich ON.
3. Turn ignition swich OFF and wait at least 10 seconds.
WITH CONSULT-III
TESTING CONDITION:
For better results, perform “DTC WORK SU PPORT” at a temperature of 0 to 30 °C (32 to 86 °F).
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-III.
2. Start engine and warm it up to the normal operating temperature.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and keep the engine speed between 3,500 and 4,000 rpm for at least 1 minute under no load.
5. Let engine idle for 1 minute.
6. Make sure that “COOLAN TEMP/S” indicates more than 70 °C (158 °F).
SEF327R
SEF302U
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0139
0139
(Bank 1) Heated oxygen sensor 2
circuit slow response It takes more time for the sensor to respond be-
tween rich and lean than the specified time.  Harness or connectors
(The sensor circuit is open or shorted)
 Heated oxygen sensor 2
 Fuel pressure
 Fuel injector
 Intake air leaks
P0159
0159
(Bank 2)
Revision: December 20092009 QX56