ecm INFINITI QX56 2010 Factory Repair Manual

EC-4
Component Inspection ...........................................236
P0448 EVAP CANISTER VENT CONTROL
VALVE .............................................................
238
Component Description ....................................... ..238
On Board Diagnosis Logic .....................................238
DTC Confirmation Procedure ................................238
Diagnosis Procedure .............................................239
Component Inspection ...........................................240
P0451 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ...............................................
242
Component Description ....................................... ..242
On Board Diagnosis Logic .....................................242
DTC Confirmation Procedure ................................242
Diagnosis Procedure .............................................242
Component Inspection ...........................................243
P0452 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ...............................................
245
Component Description ....................................... ..245
On Board Diagnosis Logic .....................................245
DTC Confirmation Procedure ................................245
Diagnosis Procedure .............................................246
Component Inspection ...........................................248
P0453 EVAP CONTROL SYSTEM PRES-
SURE SENSOR ...............................................
249
Component Description ....................................... ..249
On Board Diagnosis Logic .....................................249
DTC Confirmation Procedure ................................249
Diagnosis Procedure .............................................250
Component Inspection ...........................................253
P0455 EVAP CONTROL SYSTEM ..................254
On Board Diagnosis Logic ................................... ..254
DTC Confirmation Procedure ................................254
Diagnosis Procedure .............................................255
Component Inspection ...........................................260
P0456 EVAP CONTROL SYSTEM ..................261
On Board Diagnosis Logic ................................... ..261
DTC Confirmation Procedure ................................262
Overall Function Check .........................................262
Diagnosis Procedure .............................................263
Component Inspection ...........................................268
P0460 FUEL LEVEL SENSOR ........................269
Component Description ....................................... ..269
On Board Diagnosis Logic .....................................269
DTC Confirmation Procedure ................................269
Diagnosis Procedure .............................................269
P0461 FUEL LEVEL SENSOR ........................271
Component Description ....................................... ..271
On Board Diagnosis Logic .....................................271
Overall Function Check .........................................271
Diagnosis Procedure .............................................272
P0462, P0463 FUEL LEVEL SENSOR ...........273
Component Description ....................................... .273
On Board Diagnosis Logic ....................................273
DTC Confirmation Procedure ................................273
Diagnosis Procedure .............................................273
P0500 VSS ........................................................275
Description ........................................................... .275
On Board Diagnosis Logic ....................................275
DTC Confirmation Procedure ................................275
Overall Function Check .........................................276
Diagnosis Procedure .............................................276
P0506 ISC SYSTEM .........................................277
Description ........................................................... .277
On Board Diagnosis Logic ....................................277
DTC Confirmation Procedure ................................277
Diagnosis Procedure .............................................277
P0507 ISC SYSTEM .........................................279
Description ........................................................... .279
On Board Diagnosis Logic ....................................279
DTC Confirmation Procedure ................................279
Diagnosis Procedure .............................................279
P0550 PSP SENSOR .......................................281
Component Description ....................................... .281
On Board Diagnosis Logic ....................................281
DTC Confirmation Procedure ................................281
Diagnosis Procedure .............................................281
Component Inspection ..........................................283
P0603 ECM POWER SUPPLY .........................284
Component Description ....................................... .284
On Board Diagnosis Logic ....................................284
DTC Confirmation Procedure ................................284
Diagnosis Procedure .............................................284
P0605 ECM .......................................................286
Component Description ....................................... .286
On Board Diagnosis Logic ....................................286
DTC Confirmation Procedure ................................286
Diagnosis Procedure .............................................287
P0607 ECM .......................................................288
Description ........................................................... .288
On Board Diagnosis Logic ....................................288
DTC Confirmation Procedure ................................288
Diagnosis Procedure .............................................288
P0643 SENSOR POWER SUPPLY ..................289
On Board Diagnosis Logic ....................................289
DTC Confirmation Procedure ................................289
Diagnosis Procedure .............................................289
P0850 PNP SWITCH ........................................292
Component Description ........................................292
On Board Diagnosis Logic ....................................292
DTC Confirmation Procedure ................................292
Overall Function Check .........................................292
Diagnosis Procedure .............................................293
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EC-6
On Board Diagnosis Logic .....................................353
DTC Confirmation Procedure ................................353
Diagnosis Procedure .............................................353
Component Inspection ...........................................355
P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY .....................................................
356
Component Description ....................................... ..356
On Board Diagnosis Logic .....................................356
DTC Confirmation Procedure ................................356
Diagnosis Procedure .............................................356
P2101 ELECTRIC THROTTLE CONTROL
FUNCTION .......................................................
359
Description ........................................................... ..359
On Board Diagnosis Logic .....................................359
DTC Confirmation Procedure ................................359
Diagnosis Procedure .............................................359
Component Inspection ...........................................362
P2118 THROTTLE CONTROL MOTOR ..........363
Component Description ....................................... ..363
On Board Diagnosis Logic .....................................363
DTC Confirmation Procedure ................................363
Diagnosis Procedure .............................................363
Component Inspection ...........................................364
P2119 ELECTRIC THROTTLE CONTROL
ACTUATOR .....................................................
365
Component Description ....................................... ..365
On Board Diagnosis Logic .....................................365
DTC Confirmation Procedure ................................365
Diagnosis Procedure .............................................366
P2122, P2123 APP SENSOR ..........................367
Component Description ....................................... ..367
On Board Diagnosis Logic .....................................367
DTC Confirmation Procedure ................................367
Diagnosis Procedure .............................................367
Component Inspection ...........................................369
P2127, P2128 APP SENSOR ..........................370
Component Description ....................................... ..370
On Board Diagnosis Logic .....................................370
DTC Confirmation Procedure ................................370
Diagnosis Procedure .............................................370
Component Inspection ...........................................373
P2135 TP SENSOR .........................................374
Component Description ....................................... ..374
On Board Diagnosis Logic .....................................374
DTC Confirmation Procedure ................................374
Diagnosis Procedure .............................................374
Component Inspection ...........................................377
P2138 APP SENSOR ......................................378
Component Description ....................................... ..378
On Board Diagnosis Logic .....................................378
DTC Confirmation Procedure ................................378
Diagnosis Procedure .............................................379
Component Inspection ......................................... .381
P2A00, P2A03 A/F SENSOR 1 ........................382
Component Description ....................................... .382
On Board Diagnosis Logic ....................................382
DTC Confirmation Procedure ................................382
Diagnosis Procedure .............................................383
ASCD BRAKE SWITCH ...................................388
Component Description ....................................... .388
Diagnosis Procedure .............................................388
Component Inspection ..........................................390
ASCD INDICATOR ...........................................391
Component Description ....................................... .391
Diagnosis Procedure .............................................391
COOLING FAN .................................................392
Diagnosis Procedure ............................................ .392
Component Inspection ..........................................392
ELECTRICAL LOAD SIGNAL ..........................394
Description ........................................................... .394
Diagnosis Procedure .............................................394
FUEL INJECTOR ..............................................396
Component Description ....................................... .396
Diagnosis Procedure .............................................396
Component Inspection ..........................................398
FUEL PUMP .....................................................399
Description ........................................................... .399
Diagnosis Procedure .............................................399
Component Inspection ..........................................402
ICC BRAKE SWITCH ..................................... ..403
Component Description ....................................... .403
Diagnosis Procedure .............................................403
Component Inspection ..........................................405
IGNITION SIGNAL ............................................407
Component Description ....................................... .407
Diagnosis Procedure .............................................407
Component Inspection ..........................................410
ON BOARD REFUELING VAPOR RECOV-
ERY (ORVR) .....................................................
412
System Description .............................................. .412
Diagnosis Procedure .............................................412
Component Inspection ..........................................414
POSITIVE CRANKCASE VENTILATION .........417
Description ........................................................... .417
Component Inspection ..........................................417
REFRIGERANT PRESSURE SENSOR ...........419
Component Description ....................................... .419
Diagnosis Procedure .............................................419
ECU DIAGNOSIS ......................................422
ECM ................................................................ ..422
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EC-7
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CONSULT-lll Reference Va
lue in Data Monitor
Mode ................................................................... ..
422
ECM Harness Connector Terminal Layout ...........425
ECM Terminal and Reference Value ....................425
Wiring Diagram - ENGINE CONTROL SYSTEM - ..435
Fail-Safe Chart .................................................... ..456
DTC Inspection Priority Chart ............................. ..458
DTC Index ........................................................... ..459
Emission-related Diagnostic Information ...............463
SYMPTOM DIAGNOSIS ..... .......................477
ENGINE CONTROL SYSTEM SYMPTOMS .. ..477
Symptom Matrix Chart ........................................ ..477
NORMAL OPERATING CONDITION ...............481
Fuel Cut Control (at No Load and High Engine
Speed) ................................................................. ..
481
PRECAUTION ............................................482
PRECAUTIONS .............................................. ..482
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ..
482
On Board Diagnosis (OBD) System of Engine and
A/T .........................................................................
482
Precaution .............................................................482
PREPARATION .........................................486
PREPARATION .............................................. ..486
Special Service Tool ........................................... ..486
Commercial Service Tool ......................................487
ON-VEHICLE MAINTENANCE ..................489
FUEL PRESSURE ...........................................489
Fuel Pressure Check ........................................... ..489
EVAP LEAK CHECK ......................................491
How to Detect Fuel Vapor Leakage .......................491
ON-VEHICLE REPAIR ...............................493
EVAP CANISTER ............................................493
Removal and Installation ..................................... ..493
Component Inspection ...........................................493
INTAKE VALVE TIMING CONTROL ..............494
Intake Valve Timing Control Solenoid Valve (LH) ..494
Intake Valve Timing Cont rol Solenoid Valve (RH) ..494
Intake Valve Timing Control Position Sensor (LH) ..495
Intake Valve Timing Control Position Sensor (RH) ..495
Camshaft Position Sensor (PHASE) .....................495
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... .
497
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
497
Fuel Pressure ...................................................... ..497
Idle Speed and Ignition Timing ..............................497
Calculated Load Value ..........................................497
Mass Air Flow Sensor ............................................497
Intake Air Temperature Sensor .............................497
Engine Coolant Temperature Sensor ....................497
A/F Sensor 1 Heater ..............................................497
Heated Oxygen sensor 2 Heater ...........................498
Crankshaft Position Sensor (POS) ........................498
Camshaft Position Sensor (PHASE) .....................498
Throttle Control Motor ............................................498
Fuel Injector ...........................................................498
Fuel Pump .............................................................498
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EC-8
< BASIC INSPECTION >[VK56DE]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis IntroductionINFOID:0000000005149054
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or
other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-III (or GST) or a circuit tester connected should
be performed. Follow the Work Flow on "WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Di agnostic Worksheet like the example
on "Worksheet Sample" should be used.
Start your diagnosis by looking fo r conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
WORK FLOW
MEF036D
SEF233G
SEF234G
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DIAGNOSIS AND REPAIR WORKFLOWEC-11
< BASIC INSPECTION > [VK56DE]
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Are they within the SP value?
Yes >> GO TO 9.
No >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-75, "
Diagnosis Procedure".
Is malfunctioning part detected?
Yes >> GO TO 11.
No >> GO TO 9.
9.DETECT MALFUNCTIONING SYST EM BY SYMPTOM MATRIX CHART
Detect malfunctioning system according to EC-477, "
Symptom Matrix Chart" based on the confirmed symp-
tom in step 4, and determine the trouble diagnosis order based on possible causes and symptom.
>> GO TO 10.
10.DETECT MALFUNCTIONING PART BY DIAGNOSTIC PROCEDURE
Inspect according to Diagnostic Procedure of the system.
NOTE:
The Diagnostic Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnostic Procedure. For details, refer to Circuit Inspection in GI-
34, "Work Flow".
Is malfunctioning part detected?
Yes >> GO TO 11.
No >> Monitor input data from related sensors or check voltage of related ECM terminals using CON- SULT-III. Refer to EC-425, "
ECM Terminal and Reference Value", EC-422, "CONSULT-lll Refer-
ence Value in Data Monitor Mode".
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnostic Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it, refer to EC-459, "
DTC Index".
>> GO TO 12.
12.FINAL CHECK
When DTC was detected in step 2, perform DTC Confirmation Procedure or Overall Function Check again,
and then make sure that the malfunction have been repaired securely.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
OK or NG
NG (DTC*1 is detected)>>GO TO 10.
NG (Symptom remains)>>GO TO 6.
OK >> 1. Before returning the vehicle to the cu stomer, make sure to erase unnecessary DTC*
1 in ECM
and TCM (Transmission Control Module). (Refer to EC-459, "
DTC Index" and TM-30, "OBD-
II Diagnostic Trouble Code (DTC)".)
2. If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to EC-459, "
DTC Index".
3. INSPECTION END
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
DIAGNOSTIC WORKSHEET
Description
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INSPECTION AND ADJUSTMENTEC-15
< BASIC INSPECTION > [VK56DE]
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1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-205
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-201
.
OK or NG
OK >> GO TO 9.
NG >> 1. Repair or replace. 2. GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM f unction. (ECM may be the cause of an incident, but
this is a rare case.)
2. Perform initialization of IVIS (NAT S) system and registration of all IVIS (NATS) ignition key IDs. Refer to
SEC-14, "
System Diagram".
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-18, "
Accelerator Pedal Released Position Learning" .
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-18, "
Throttle Valve Closed Position Learning" .
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Refer to EC-18, "
Idle Air Volume Learning" .
Is Idle Air Volume Learning carried out successfully?
Ye s o r N o
Yes >> GO TO 14.
No >> 1. Follow the instruction of Idle Air Volume Learning. 650
± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
BBIA0379E
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EC-16
< BASIC INSPECTION >[VK56DE]
INSPECTION AND ADJUSTMENT
2. GO TO 4.
14.CHECK TARGET IDLE SPEED AGAIN
With CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-III.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
Without CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. Refer to EC-17, "
Idle Speed and Ignition Timing Check" .
OK or NG
OK >> GO TO 19.
NG >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-45, "
Removal and Installation".
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation. 2. GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-205
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-201
.
OK or NG
OK >> GO TO 18.
NG >> 1. Repair or replace. 2. GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute another known-good ECM to check ECM function. (ECM may be the cause of an incident, but this is a rare case.)
2. Perform initialization of IVIS (NATS) system and regist ration of all IVIS (NATS) ignition key IDs. Refer to
SEC-14, "
System Diagram".
>> GO TO 4.
19.INSPECTION END 650
± 50 rpm (in P or N position)
650 ± 50 rpm (in P or N position)
15 ± 5 ° BTDC (in P or N position)
BBIA0379E
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INSPECTION AND ADJUSTMENTEC-17
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Did you replace ECM, referring this Basic Inspection procedure?
Ye s o r N o
Ye s > > 1 . P e r f o r m
EC-17, "VIN Registration" .
2. INSPECTION END
No >> INSPECTION END
Idle Speed and Ignition Timing CheckINFOID:0000000005149056
IDLE SPEED
With CONSULT-III
Check idle speed in “DATA MONITOR” mode with CONSULT-III.
With GST
Check idle speed with GST.
IGNITION TIMING
1. Attach timing light to loop wire as shown.
2. Check ignition timing.
Procedure After Replacing ECMINFOID:0000000005149057
When replacing ECM, the following procedure must be performed.
1. Perform initialization of IVIS (NATS) system and registration of all IVIS (NATS) ignition key IDs.
Refer to SEC-14, "
System Diagram".
2. Perform EC-17, "
VIN Registration".
3. Perform EC-18, "
Accelerator Pedal Released Position Learning".
4. Perform EC-18, "
Throttle Valve Closed Position Learning".
5. Perform EC-18, "
Idle Air Volume Learning".
VIN RegistrationINFOID:0000000005149058
DESCRIPTION
VIN Registration is an operation to registering VIN in ECM. It must be performed each time ECM is replaced.
NOTE:
Accurate VIN which is registered in ECM may be required for Inspection & Maintenance (I/M).
OPERATION PROCEDURE
BBIA0377E
BBIA0379E
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EC-18
< BASIC INSPECTION >[VK56DE]
INSPECTION AND ADJUSTMENT
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to
GI-20, "Model Variation".
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position LearningINFOID:0000000005149059
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000005149060
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000005149061
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 100 °C (158 - 212° F)
• Select lever: P or N
• Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
start the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi- cates less than 0.9V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
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EC-22
< FUNCTION DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM
Engine Control Comp onent Parts Location
INFOID:0000000005149063
1. ECM 2. Battery current sensor 3. Power steering pressure sensor
4. Ignition coil (with power transistor) and spark plug (bank 2) 5. Refrigerant pressure sensor 6. Intake valve timing control position
sensor (bank 2)
7. Intake valve timing control solenoid valve (bank 2) 8. Engine coolant temperature sensor 9. Electric throttle control actuator
10. Intake valve timing control position sensor (bank 1) 11. Intake valve timing control solenoid
valve (bank 1) 12. Cooling fan motor
13. Camshaft position sensor (PHASE) 14. I gnition coil (with power transistor)
and spark plug (bank 1) 15. Mass air flow sensor (with intake air
temperature sensor)
16. A/F sensor 1 (bank 1) 17. EVAP service port 18. Fuel injector (bank 1)
19. Knock sensor (bank 1) 20. EVAP canister purge volume control
solenoid valve 21. Knock sensor (bank 2)
22. Fuel injector (bank 2) 23. A/F sensor 1 (bank 2) 24. IPDM E/R
BBIA0743E
Revision: April 20092010 QX56