power steering INFINITI QX56 2010 Factory Manual PDF
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![INFINITI QX56 2010 Factory Manual PDF P0643 SENSOR POWER SUPPLYEC-289
< COMPONENT DIAGNOSIS > [VK56DE]
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P0643 SENSOR POWER SUPPLY
On Board Diagnosis LogicINFOID:0000000005149328
This self-diagnosis has the o INFINITI QX56 2010 Factory Manual PDF P0643 SENSOR POWER SUPPLYEC-289
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P0643 SENSOR POWER SUPPLY
On Board Diagnosis LogicINFOID:0000000005149328
This self-diagnosis has the o](/img/42/57032/w960_57032-1641.png)
P0643 SENSOR POWER SUPPLYEC-289
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P0643 SENSOR POWER SUPPLY
On Board Diagnosis LogicINFOID:0000000005149328
This self-diagnosis has the on
e trip detection logic.
FA I L - S A F E M O D E
When the malfunction is detected, ECM ent ers fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureINFOID:0000000005149329
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following procedure
before conducting the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 10 V at idle.
1. Start engine and let it idle for 1 second.
2. Check DTC.
3. If DTC is detected, go to EC-289, "
Diagnosis Procedure".
Diagnosis ProcedureINFOID:0000000005149330
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Loosen and retighten three ground screws on the body. Refer to EC-85, "
Ground Inspection".
OK or NG
OK >> GO TO 2.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0643
0643 Sensor power supply circuit
short ECM detects a voltage of power source
for sensor is excessively low or high. • Harness or connectors
(APP sensor 1 circuit is shorted.)
(PSP sensor circuit is shorted.)
(Battery current sensor circuit is shorted.)
(Refrigerant pressure se nsor circuit is short-
ed.)
(EVAP control system pressure sensor circuit
is shorted.)
• Accelerator pedal position sensor
• Power steering pressure sensor
• Refrigerant pressure sensor
• EVAP control system pressure sensor
Engine operation condition in fail-safe mode
ECM stops the electric throttle control actuator control, throttle valve is maintained at a fixed opening (approx. 5 degrees) b y the return
spring.
BBIA0354E
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![INFINITI QX56 2010 Factory Manual PDF EC-290
< COMPONENT DIAGNOSIS >[VK56DE]
P0643 SENSOR POWER SUPPLY
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) se INFINITI QX56 2010 Factory Manual PDF EC-290
< COMPONENT DIAGNOSIS >[VK56DE]
P0643 SENSOR POWER SUPPLY
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) se](/img/42/57032/w960_57032-1642.png)
EC-290
< COMPONENT DIAGNOSIS >[VK56DE]
P0643 SENSOR POWER SUPPLY
NG >> Repair or replace ground connections.
2.CHECK APP SENSOR 1 POWER SUPPLY CIRCUIT
1. Disconnect accelerator pedal position (APP) sensor harness connector.
2. Turn ignition switch ON.
3. Check voltage between APP sensor terminal 7 and ground with CONSULT-III or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 3.
3.CHECK SENSOR POWER SUPPLY CIRCUITS
Check harness for short to power and short to ground, between the following terminals
OK or NG
OK >> GO TO 4.
NG >> Repair short to ground or short to power in harness or connectors.
4.CHECK COMPONENTS
Check the following.
• EVAP control system pressure sensor (Refer to EC-248, "
Component Inspection".)
• Power steering pressure sensor (Refer to EC-283, "
Component Inspection".)
• Battery current sensor (Refer to EC-314, "
Component Inspection".)
• Refrigerant pressure sensor
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning components.
5.CHECK ACCELERATOR PEDAL POSITION SENSOR
Refer to EC-381, "
Component Inspection".
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
BBIA0361E
Voltage: Approximately 5 V
JMBIA0601ZZ
ECM terminal Sensor terminal Reference Wiring Diagram
48 EVAP control system pressure sensor terminal 3
EC-435, "
Wiring Diagram - ENGINE
CONTROL SYSTEM -"
49Refrigerant pressure sensor terminal 1
Battery current sensor terminal 1
68 Power steering pressure sensor terminal 1
90 APP sensor terminal 7
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![INFINITI QX56 2010 Factory Manual PDF EC-330
< COMPONENT DIAGNOSIS >[VK56DE]
P1564 ICC STEERING SWITCH
OK >> GO TO 8.
NG >> GO TO 3.
3.CHECK ICC STEERING SWITCH GRO
UND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect INFINITI QX56 2010 Factory Manual PDF EC-330
< COMPONENT DIAGNOSIS >[VK56DE]
P1564 ICC STEERING SWITCH
OK >> GO TO 8.
NG >> GO TO 3.
3.CHECK ICC STEERING SWITCH GRO
UND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect](/img/42/57032/w960_57032-1682.png)
EC-330
< COMPONENT DIAGNOSIS >[VK56DE]
P1564 ICC STEERING SWITCH
OK >> GO TO 8.
NG >> GO TO 3.
3.CHECK ICC STEERING SWITCH GRO
UND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Disconnect combination switch harness connector M102.
4. Check harness continuity between combination switch terminal 15 and ECM terminal 67. Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Harness connectors E5, F14
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ICC STEERING SWITCH INPUT S IGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 14. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ICC STEERING SWITCH
Refer to EC-330, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace ICC steering switch.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "
How to Check Terminal" and GI-38, "Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000005149390
ICC STEERING SWITCH
Continuity should exist.
Continuity should exist.
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![INFINITI QX56 2010 Factory Manual PDF EC-334
< COMPONENT DIAGNOSIS >[VK56DE]
P1564 ASCD STEERING SWITCH
2. Disconnect combination switch harness connector M102.
3. Disconnect ECM harness connector.
4. Check harness continuity between comb INFINITI QX56 2010 Factory Manual PDF EC-334
< COMPONENT DIAGNOSIS >[VK56DE]
P1564 ASCD STEERING SWITCH
2. Disconnect combination switch harness connector M102.
3. Disconnect ECM harness connector.
4. Check harness continuity between comb](/img/42/57032/w960_57032-1686.png)
EC-334
< COMPONENT DIAGNOSIS >[VK56DE]
P1564 ASCD STEERING SWITCH
2. Disconnect combination switch harness connector M102.
3. Disconnect ECM harness connector.
4. Check harness continuity between combination switch terminal
15 and ECM terminal 67.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Harness connectors E5, F14
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5.CHECK ASCD STEERING SWITCH INPUT SI GNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 99 and combination switch terminal 14. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors M31, E152
• Combination switch (spiral cable)
• Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7.CHECK ASCD STEERING SWITCH
Refer to EC-334, "
Component Inspection".
OK or NG
OK >> GO TO 8.
NG >> Replace ASCD steering switch.
8.CHECK INTERMITTENT INCIDENT
Refer to GI-35, "
How to Check Terminal" and GI-38, "Intermittent Incident".
>> INSPECTION END
Component InspectionINFOID:0000000005149395
ASCD STEERING SWITCH
1. Disconnect combination switch (spiral cable) harness connector M102. Continuity should exist.
BBIA0362E
Continuity should exist.
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![INFINITI QX56 2010 Factory Manual PDF EC-426
< ECU DIAGNOSIS >[VK56DE]
ECM
5 L/B Throttle control motor (Open)[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully depressed0 - 14V
6GR Heated oxygen INFINITI QX56 2010 Factory Manual PDF EC-426
< ECU DIAGNOSIS >[VK56DE]
ECM
5 L/B Throttle control motor (Open)[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully depressed0 - 14V
6GR Heated oxygen](/img/42/57032/w960_57032-1778.png)
EC-426
< ECU DIAGNOSIS >[VK56DE]
ECM
5 L/B Throttle control motor (Open)[Ignition switch: ON]
• Engine: Stopped
• Selector lever: D
• Accelerator pedal: Fully depressed0 - 14V
6GR Heated oxygen sensor 2 heat-
er (bank 1) [Engine is running]
• Engine speed: Below 3,600 rpm after the
following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500
and 4,000 rpm for 1 minute and at idle for 1
minute under no load 0 - 1.0V
[Ignition switch: ON]
• Engine: Stopped
[Engine is running]
• Engine speed: Above 3,600 rpm BATTERY VOLTAGE
(11 - 14V)
10 W Intake valve timing control so-
lenoid valve (bank 1) [Engine is running]
•
Warm-up condition
• Idle speed BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000rpm 7 - 12V
11 L G Intake valve timing control so-
lenoid valve (bank 2) [Engine is running]
•
Warm-up condition
• Idle speed BATTERY VOLTAGE
(11 - 14V)
[Engine is running]
• Warm-up condition
• Engine speed: 2,000rpm 7 - 12V
12 R Power steering pressure sen-
sor [Engine is running]
• Steering wheel: Being turned
0.5 - 4.5V
[Engine is running]
• Steering wheel: Not being turned 0.4 - 0.8V
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NAL NO. WIRE
COLOR ITEM
CONDITION DATA (DC Voltage)
PBIB1105E
PBIB1790E
PBIB1790E
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![INFINITI QX56 2010 Factory Manual PDF EC-432
< ECU DIAGNOSIS >[VK56DE]
ECM
65
79
80
81G/R
V/W
W/R
W/G Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2 [Engine is running]
•
Warm-up condition
• Id INFINITI QX56 2010 Factory Manual PDF EC-432
< ECU DIAGNOSIS >[VK56DE]
ECM
65
79
80
81G/R
V/W
W/R
W/G Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2 [Engine is running]
•
Warm-up condition
• Id](/img/42/57032/w960_57032-1784.png)
EC-432
< ECU DIAGNOSIS >[VK56DE]
ECM
65
79
80
81G/R
V/W
W/R
W/G Ignition signal No. 8
Ignition signal No. 6
Ignition signal No. 4
Ignition signal No. 2 [Engine is running]
•
Warm-up condition
• Idle speed
NOTE:
The pulse cycle changes depending on rpm at
idle 0 - 0.3V
[Engine is running]
• Warm-up condition
• Engine speed: 2,500 rpm 0.1 - 0.6V
82 B/R Sensor ground
(APP sensor 1) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0V
83 G/W Sensor ground
(APP sensor 2) [Engine is running]
•
Warm-up condition
• Idle speed Approximately 0V
86 P CAN communication line — —
90 L Sensor power supply
(APP sensor 1) [Ignition switch: ON]
Approximately 5V
91 W/R Sensor power supply
(APP sensor 2) [Ignition switch: ON]
Approximately 5V
94 L CAN communication line — —
98 G/R Accelerator pedal position
sensor 2 [Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully released
0.25 - 0.50V
[Ignition switch: ON]
• Engine: Stopped
• Accelerator pedal: Fully depressed 2.0 - 2.5V
99 G/R ASCD steering switch
(Models with ICC system) [Ignition switch: ON]
• ICC steering switch: OFF
Approximately 4.3V
[Ignition switch: ON]
• MAIN switch: Pressed Approximately 0V
[Ignition switch: ON]
• CANCEL switch: Pressed Approximately 1.3V
[Ignition switch: ON]
• RESUME/ACCELERATE switch: Pressed Approximately 3.7V
[Ignition switch: ON]
• SET/COAST switch: Pressed Approximately 3V
[Ignition switch: ON]
• DISTANCE switch: Pressed Approximately 2.2V
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COLOR ITEM
CONDITION DATA (DC Voltage)SEC986C
SEC987C
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![INFINITI QX56 2010 Factory Manual PDF EC-458
< ECU DIAGNOSIS >[VK56DE]
ECM
DTC Inspection Priority Chart
INFOID:0000000005149497
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
c INFINITI QX56 2010 Factory Manual PDF EC-458
< ECU DIAGNOSIS >[VK56DE]
ECM
DTC Inspection Priority Chart
INFOID:0000000005149497
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
c](/img/42/57032/w960_57032-1810.png)
EC-458
< ECU DIAGNOSIS >[VK56DE]
ECM
DTC Inspection Priority Chart
INFOID:0000000005149497
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
Priority Detected items (DTC)
1 • U0101 CAN communication line • U1001 CAN communication line
• P0101 P0102 P0103 Mass air flow sensor
• P0112 P0113 P0127 Intake air temperature sensor
• P0116 P0117 P0118 P0125 Engine coolant temperature sensor
• P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
• P0128 Thermostat function
• P0181 P0182 P0183 Fuel tank temperature sensor
• P0327 P0328 P0332 P0333 Knock sensor
• P0335 Crankshaft position sensor (POS)
• P0340 Camshaft position sensor (PHASE)
• P0460 P0461 P0462 P0463 Fuel level sensor
• P0500 Vehicle speed sensor
• P0605 P0607 ECM
• P0643 Sensor power supply
• P0700 TCM
• P0705 Park/neutral position (PNP) switch
• P0850 Park/neutral position (PNP) switch
• P1550 P1551 P1552 P1553 P1554 Battery current sensor
• P1610 - P1615 NATS
• P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2 • P0031 P0032 P0051 P0052 Air fuel ratio (A/F) sensor 1 heater • P0037 P0038 P0057 P0058 Heated oxygen sensor 2 heater
• P0075 P0081 Intake valve timing control solenoid valve
• P0130 P0131 P0132 P0133 P0150 P0151 P0152 P0153 P2A00 P2A03 Air fuel ratio (A/F) sensor 1
• P0137 P0138 P0139 P0157 P0158 P0159 Heated oxygen sensor 2
• P0441 EVAP control system purge flow monitoring
• P0443 P0444 P0445 EVAP canister purge volume control solenoid valve
• P0447 P0448 EVAP canister vent control valve
• P0451 P0452 P0453 EVAP control system pressure sensor
• P0550 Power steering pressure sensor
• P0603 ECM power supply
• P0710 P0717 P0720 P0731 P0732 P0733 P0734 P0735 P0740 P0744 P0745 P1730 P1752 P1757 P1762 P1767 P1772 P1774 A/T related sensors, solenoid valves and switches
• P1217 Engine over temperature (OVERHEAT)
• P1140 P1145 Intake valve timing control position sensor
• P1805 Brake switch
• P2100 P2103 P2118 Electric throttle control actuator
• P2101 Electric throttle control function
3 • P0011 P0021 Intake valve timing control • P0171 P0172 P0174 P0175 Fuel injection system function
• P0300 - P0308 Misfire
• P0420 P0430 Three way catalyst function
• P0442 EVAP control system (SMALL LEAK)
• P0455 EVAP control system (GROSS LEAK)
• P0456 EVAP control sys tem (VERY SMALL LEAK)
• P0506 P0507 Idle speed control system
• P1148 P1168 Closed loop control
• P1211 TCS control unit
• P1212 TCS communication line
• P1421 Cold start control
• P1564 ICC/ASCD steering switch
• P1568 ICC command value
• P1572 ICC/ASCD brake switch
• P1574 ICC/ASCD vehicle speed sensor
• P2119 Electric throttle control actuator
Revision: April 20092010 QX56
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![INFINITI QX56 2010 Factory Manual PDF EC-478
< SYMPTOM DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Mass air flow sen INFINITI QX56 2010 Factory Manual PDF EC-478
< SYMPTOM DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Mass air flow sen](/img/42/57032/w960_57032-1830.png)
EC-478
< SYMPTOM DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Mass air flow sensor circuit
1
12 2
222 2 EC-104,
EC-110
Engine coolant temperature sensor circuit
333
EC-121,
EC-129
Air fuel ratio (A/F ) sensor 1 circuit EC-137
,
EC-141
,
EC-145
,
EC-149
,
EC-382
Throttle position sensor circuit 22EC-125
,
EC-188
,
EC-306
,
EC-308
,
EC-374
Accelerator pedal position sensor circuit 3 2 1EC-284
,
EC-367
,
EC-370
,
EC-378
Knock sensor circuit 23EC-198
Crankshaft position sensor (POS) circuit 2 2 EC-201
Camshaft position sensor (PHASE) circuit 3 2 EC-205
Vehicle speed signal circuit2 3 33EC-275
Power steering pressu re sensor circuit 23 3 EC-281
ECM 22333333333 EC-284,
EC-286
Intake valve timing control solenoid valve cir-
cuit 32 13223 3
EC-101
Park/Neutral position (PNP) signal circuit3 3 3 33EC-292
Refrigerant pressure sensor circuit 233 4 EC-419
Electrical load signal circuit 3EC-394
Air conditioner circuit 223333333 3 2 HAC-25
ABS actuator and electric unit (control unit) 4 BRC-36
SYMPTOM
Refer-
ence page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
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PRECAUTIONSEM-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005259661
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wheel Rotation After Battery Disconnect
INFOID:0000000005260133
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
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EM-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Drain Engine CoolantINFOID:0000000005148963
Drain engine coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000005148964
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000005148965
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful or uninstructed operations.
• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally opposite, and so on. If the order of loosening is specified, do exactly as specified. Power tools may be used
where noted in the step.
Precaution for Inspection, Repair and ReplacementINFOID:0000000005148966
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precaution for Assembly and InstallationINFOID:0000000005148967
• Use torque wrench to tighten bolts or nuts to specification.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with theones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
do exactly as specified.
• Replace with new gasket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for any restriction and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust. Before assembly, oil sliding surfaces well.
• Release air within route when refilling after draining engine coolant.
• Before starting engine, apply fuel pressure to fuel lines with turning ignition switch ON (with engine stopped). Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine s peed to check engine coolant, fuel, oil, and exhaust sys-
tems for leakage.
Parts Requiring Angular TighteningINFOID:0000000005148968
• For final tightening of the following engine parts use Tool:
- Cylinder head bolts
- Main bearing cap bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angle tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and lightly coated with engine oil. Tool number : KV10112100 (BT-8653-A)
Revision: April 20092010 QX56