window ISUZU AXIOM 2002 Service Repair Manual

4A2±14DIFFERNTIAL (REAR)
Inspecting the Axle Before
Disassembly
1. Remove the axle cover from the rear axle and drain
the axle lubricant into a suitable container.
2. Check ring gear backlash. Refer to
Backlash
Adjustment
in this section. This information can be
used to determine the cause of the axle problem. It
will also help when setting up the shim packs for
locating and preloading the differential cage.
3. Check case for metal chips and shavings. Determine
where these chips and shavings come from, such as
a broken gear or bearing cage.

If possible, determine the cause of the axle problem
before disassembly.
Disassembly
1. Remove axle shafts.

Refer to
axle shaft replacement in this section.
2. Remove ABS sensor.
3. Remove bearing caps and bolts.

Mark the caps and the housing as left and right.
CAUTION: Be a ri n g c a p s a re machined with the
housing and must be assembled in the same
position as removed. Note the matched letter
stamped on the caps and carrier. When assembled,
the letters on the caps must agree in both the
hosizontal and vertical position with the letters on
the carrier.
420RW003
4. Remove Differential case.

Pry the case from the axle housing at the differential
ªwindowº.
420RW010
5. Remove side bearing outer races and shims.

Mark the races and shims as left and right, and
place them with the bearing cups.
6. Remove differential side bearings using remover
J±42379 and plug J±39830.

Select insert ; 303174 and collet halves ; 44801 in
remover kit J±42379.
415RW003
7. Remove ring gear bolts.

Ring gear bolts use right handed threads.
CAUTION: DO not pry the ring gear from the case.
This will damage the ring and the differential case.

4C±17 DRIVE SHAFT SYSTEM
Reassembly
1. Install DOJ case to bracket.
2. Install oil seal and fix snap ring.
3. Install bearing and fix snap ring.
4. Install bracket to axle case. Tighten the bracket bolt to
the specified torque.
Torque: 116 N´m (85 lb ft)
5. Apply 150g of the specified grease in BJ.
6. Install dust seal.
7. Apply a thin coat of grease to the shaft for smooth
installation then install bellows.
8. Install band. Note the setting direction. After
installation, check that the bellows is free from
distortion.
412RS017
9. Install another bellows and fix band.
10. Install the ball guide with the smaller diameter side
ahead onto the shaft.
11. Install ball retainer.
12. Using snap ring pliers, install the snap ring (1)
securing the ball retainer to the shaft.
412RS013
13. Align the track on the ball (1) retainer with the window
in the cage, and install the six balls into position.
412RS018
14. Pack 150g of the specified grease in DOJ case, then
install drive shaft joint assembly. After reassembly,
move the DOJ longitudinally several times to get to fit.

4C±57 DRIVE SHAFT SYSTEM
13. Install ball retainer.
14. Using snap ring pliers, install the snap ring (1)
securing the ball retainer to the shaft.
412RS013
15. Align the track on the ball (1) retainer with the window
in the cage, and install the six balls into position.
412RS018
16. Pack 150g of the specified grease in DOJ case, then
install drive shaft joint assembly. After reassembly,
move the DOJ longitudinally several times to get to fit.17. Install the circlip (1) so that open ends are positioned
away from the ball groove.
412RS019
412RS020
Legend
(1) Outer Case
(2) Circlip
(3) Open Ends

7A±29 AUTOMATIC TRANSMISSION (4L30±E)
10. Remove selector lever subassembly.
256R200005
Installation
1. Install selector lever subassembly.
2. Connect harness connector.
3. Connect shift lock cable.

Refer to
Shift Lock Cable in this section.
4. Connect select cable.

Refer to
Select Cable in this section.
5. Install selector lever knob and cover assembly.
6. Install front console.
7. Install rear console.
8. Install center cluster assembly, cluster upper cover
and knee pads.
9. Connect negative (±) battery cable.
10. After installation, make sure that the selector lever
operates normally, and that each selector position is
properly indicated. (The red mark shows through the
window.)
Select Cable
Removal
1. Set selector lever in ªPº position.
2. Remove knee pads, cluster upper cover, center
cluster assembly, rear console, front console,
selector lever knob and cover assembly.

Refer to
Selector Lever in this section.
3. Disconnect inner cable by pulling projection on pin.
256R200006

8D±1
WIRING SYSTEM
AXIOM
BODY AND ACCESSORIES
WIRING SYSTEM
CONTENTS
Fuse, Relay and Diode 8D±2. . . . . . . . . . . . . . . . . . .
Relay / Fuse Box Location 8D±2. . . . . . . . . . . . . .
Relay / Fuse Box (Instrument Panel) 8D±3. . . . .
Relay / Fuse Box (Engine Room) 8D±4. . . . . . . .
Circuit Diagram 8D±5. . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block Circuit 8D±5. . . . . . . . . . . . . . . . . . . . .
Ground Location (Engine Room) 8D±6. . . . . . . .
Ground Location (Cabin) 8D±7. . . . . . . . . . . . . . .
Starter and Generator 8D±8. . . . . . . . . . . . . . . . . .
PCM±1 8D±9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCM±2 8D±10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlight and Fog Light 8D±11. . . . . . . . . . . . . . . .
Turn, Hazard, Stop, Back Up, Horn and
A/T Shift Lock 8D±12. . . . . . . . . . . . . . . . . . . . . . . .
Dome Light, Luggage Room Light, Courtesy
Light, Spot Light, and Warning Buzzer 8D±13. . .
Power Window and Door Lock 8D±14. . . . . . . . . .
Alarm and Relay Control Unit 8D±15. . . . . . . . . . . Rear Wiper/Washer and Rear Defogger 8D±16. .
Audio, Clock, Cigarette Lighter and
ACC Socket 8D±17. . . . . . . . . . . . . . . . . . . . . . . . . .
MID 8D±18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Mirror 8D±19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Meter 8D±20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anti-theft with Keyless Entry 8D±21. . . . . . . . . . . .
Air Conditioning 8D±22. . . . . . . . . . . . . . . . . . . . . . .
ABS 8D±23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS±Air Bag 8D±24. . . . . . . . . . . . . . . . . . . . . . . . . .
Intelligent Suspension 8D±25. . . . . . . . . . . . . . . . . .
T.O.D 8D±26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sunroof 8D±27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illumination Light 8D±28. . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper and Washer 8D±29. . . . . . . . . .
Power Seat 8D±30. . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Heater 8D±31. . . . . . . . . . . . . . . . . . . . . . . . . . .

8D±3
WIRING SYSTEM
Relay / Fuse Box (Instrument Panel)
D08RY00529
Legend
(1) Fuse/Relay Box
(2) Diode
(3) Diode
(4) Tail Relay
(5) Not Used
(6) ACC Socket Relay
(7) Power Window Relay
(8) Not Used
(9) Rear Defogger Relay
(10) Fuse ACC Socket (15A)
(11) Fuse Audio (+B) (15A)
(12) Fuse Starter (10A)
(13) Fuse Tail (15A)
(14) Fuse Room Lamp (10A)
(15) Fuse Stop Lamp (15A)
(16) Fuse Door Lock (20A)
(17) Fuse Mirror Defogger (10A)(18) Fuse Rear Defogger (15A)
(19) Fuse Rear Defogger (15A)
(20) Fuse Meter (15A)
(21) Fuse ENG. (15A)
(22) Fuse IG. Coil (15A)
(23) Fuse Back Up (15A)
(24) Fuse ELEC. IG. (15A)
(25) Fuse RR Wiper (10A)
(26) Fuse FRT Wiper (20A)
(27) Fuse Audio (ACC) (10A)
(28) Fuse Cigar Lighter (15A)
(29) Fuse Anti-theft (10A)
(30) Fuse SRS (10A)
(31) Fuse (Not Used)
(32) Circuit Breaker Power Window (30A)
(33) Spare Fuse (20A)
(34) Spare Fuse (15A)
(35) Spare Fuse (10A)

8D±14
WIRING SYSTEM
Power Window and Door Lock
D08R200047

8F±1 BODY STRUCTURE
AXIOM
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F±2. . . . . . . . . . . . . . . . . . . . . .
Frame 8F±2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F±2. . . . . . . . . . . . . . . . . . . . .
Frame Dimensions 8F±3. . . . . . . . . . . . . . . . . . . .
General Description (Bumper) 8F±4. . . . . . . . . . . .
Front Bumper 8F±4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±4. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F±7. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±7. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description (Sheet Metal) 8F±10. . . . . . . . .
Engine Hood 8F±10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±10. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F±13. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±13. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F±15. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F±18. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±18. . . . . . . . . . . . . . . . . . . . . . . .
Tightening Torque 8F±18. . . . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F±19. . . . . . . . . . . . . . . . . . . . . . . .
Front Section 8F±19. . . . . . . . . . . . . . . . . . . . . . . . .
Room Section (Front Side) 8F±22. . . . . . . . . . . . . .
Room Section (Rear Side) 8F±24. . . . . . . . . . . . . .
Rear Section 8F±26. . . . . . . . . . . . . . . . . . . . . . . . . .
Side Body Section (Front side) 8F±28. . . . . . . . . .
Side Body Section (Rear side) 8F±30. . . . . . . . . .
General Description (Body) 8F±32. . . . . . . . . . . . . . .
Instrument Panel Assembly 8F±32. . . . . . . . . . . . . . .
Parts Location 8F±32. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8F±34. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F±35. . . . . . . . . . . . . . . . . . . .
Parts Location 8F±35. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±35. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F±37. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±37. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±38. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass and Glass
Run 8F±39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±39. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±40. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±41. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Regulator, Glass and Glass
Run 8F±42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±42. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±43. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±45. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate 8F±46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±46. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±47. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±48. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Tire Hanger 8F±49. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±49. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±50. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±50. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 8F±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±51. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±51. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±52. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Quarter Glass 8F±55. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±55. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±55. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Glass 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F±57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F±57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F±58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Data and Specifications 8F±59. . . . . . . . . . . . .

8F±10BODY STRUCTURE
General Description (Sheet Metal)
This section includes items of front end sheet metal that
are attached by bolts, screws or clips and related
accessory components.
Anticorrosion materials have been applied to the interior
surfaces of some metal panels to provide rust resistance.
When servicing these panels, areas on which this
material has been disturbed, should be properly recoated
with service±type anticorrosion material.
Engine Hood
Parts Location
610R200006
Legend
(1) Engine Hood Assembly(2) Windowshield Washer Nozzle Tube
(3) Hood Hinge Bolt

8F±39 BODY STRUCTURE
Front Window Regulator, Glass and Glass Run
Parts Location
635R200012
Legend
(1) Glass
(2) Glass Run
(3) Door Mirror Assembly
(4) Door Mirror Cover
(5) Tweeter
(6) Speaker Spacer
(7) Speaker Assembly
(8) Inner Waist Seal
(9) Door Trim Panel
(10) Power Window Switch
(11) Inside Lock Bracket(12) Inside Handle
(13) Pull Box
(14) Courtesy Light
(15) Pull Box Bracket
(16) Waterproof Sheet
(17) Front Door Panel
(18) Door Lock Assembly
(19) Door Lock Cylinder
(20) Outside Handle
(21) Window Regulator
(22) Outer Waist Seal