check engine ISUZU AXIOM 2002 Service Repair Manual

6E±170
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS

Check the EVAP canister for fuel saturation ± If full of
fuel, check canister control and hoses. Refer to
Evaporative (EVAP) Emission Control System.

MAF sensor ±The system can go rich if MAF sensor
signal indicates an engine airflow measurement that is
not correct. Disconnect the MAF sensor to see it the
rich condition is corrected. If so, replace the MAF
sensor.

Check for a leak in the fuel pressure regulator
diaphragm by checking the vacuum line to the
regulator for the presence of fuel. There should be no
fuel in the vacuum line.

An intermittent TP sensor output will cause the system
to go rich due to a false indication of the engine
acceleration.

Shorted Heated Oxygen Sensor (HO2S) ±If the HO2S
is internally shorted, the HO2S voltage displayed on
the Tech 2 will be over 1 volt. Try disconnecting the
affected HO2S with the key ªONº, engine ªOFFº. If the
displayed HO2S voltage changes from over 1000 mV
to around 450 mV, replace the HO2S. Silicon
contamination of the HO2S can also cause a high
HO2S voltage to be indicated. This condition is
indicated by a powdery deposit on the portion of the
HO2S exposed to the exhaust stream. If
contamination is noticed, replace the affected HO2S.

Open HO2S Signal Circuit or Faulty HO2S±A poor
connection or open in the HO2S signal circuit cancause the DTC to set during deceleration fuel mode.
An HO2S which is faulty and not allowing a full voltage
swing between the rich and lean thresholds can also
cause this condition. Operate the vehicle by
monitoring the HO2S voltage with a Tech 2. If the
HO2S voltage is limited within a range between 300
mV to 600 mV, check the HO2S signal circuit wiring
and associated terminal conditions.

If none of the above conditions are present, replace the
affected HO2S.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. DTC P0132 failing during ªdeceleration fuel cutoff
modeº operation may indicate a condition described
in the ªDiagnostic Aidsº above. If the DTC P0132
test passes while the Failure Records conditions are
being duplicated, an intermittent condition is
indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0132 ± HO2S Circuit High Voltage Bank 1 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº included in
Diagnostic Support.
4. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Does the Bank 1 HO2S 1 voltage remain above the
specified value?
952 mV (500
mV in
deceleration
fuel cutoff
mode)
Go to Step 4Go to Step 3
31. Ignition ªONº, review and record Tech 2 Failure
Records data.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor ªDTCº info for DTC P0132
until the DTC P0132 test runs.
4. Note the test result.
Does the Tech 2 indicate DTC P0132 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
41. Ignition ªOFFº.
2. Disconnect Bank 1 HO2S 1.
3. Ignition ªONº.
4. At HO2S Bank 1 Sensor 1 connector (PCM side)
use a DVM to measure voltages at the high and low
signal terminals.
Are the voltages in the specified range?
3-4 VGo to Step 5Go to Step 6

6E±171
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0132 ± HO2S Circuit High Voltage Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
5Repair short to voltage in signal circuit.
Is the action complete?
ÐVerify repairÐ
61. Ignition ªONº, engineªOFFº.
2. At Bank 1 HO2S 1 connector (PCM side) jumper
both the HO2S high and low signal circuits (PCM
side) to ground.
3. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Is Bank 1 HO2S 1 voltage below the specified value?
10 mVGo to Step 7Go to Step 8
71. Disconnect the jumpers to ground from Bank 1
HO2S 1 PCM-side connector.
2. With the HO2S 1 connector disconnected, monitor
Bank 1 HO2S 1 voltage.
Is Bank 1 HO2S 1 voltage between the specified
values?
425-475 mV
Refer to
Diagnostic
Aids
Go to Step 8
8Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±173
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
Bank 1 HO2S 1 display on the Tech 2 while moving
connectors and wiring harnesses related to the sensor.
A change in the display will indicate the location of the
fault.
If DTC P0133 cannot be duplicated, reviewing the Failure
Records vehicle mileage since the diagnostic test last
failed may help determine how often the condition that
caused the DTC to be set occurs. This may assist in
diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
2. Verifies that the fault is currently present.
3. HO2S transition time, ratio mean volts and switching
DTCs set for multiple sensors indicate probable
contamination. Before replacing the sensors,
isolate and correct the source of the contamination
to avoid damaging the replacement sensors.

6E±174
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0133 ± HO2S Slow Response Bank 1 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2NOTE: If any DTCs are set (expect P0153, P1133,
P1134, P1153, and/or P1154), refer to those DTCs
before proceeding with this diagnostic chart.
1. Install the Tech 2.
2. Idle the engine at normal operating temperature.
3. Operate the vehicle within parameters specified
under ªConditions for Setting the DTCº included in
Diagnostic Support.
4. Using a Tech 2, monitor ªDTCº info for DTC P0133
until the DTC P0133 test runs.
5. Note the test result.
Does the Tech 2 indicate DTC P0133 failed this
ignition?
ÐGo to Step 3
Refer to
Diagnostic
Aids
3Did the Tech 2 also indicate DTC P0153, P1133,
P1134, P1153, and/or P1154 failed this ignition?
ÐGo to Step 17Go to Step 4
4Check for leaks at the pipe joints.
Are the joints leaking?
ÐGo to Step 5Go to Step 6
5Tighten the U±bolt nuts at the leaking joints.
Is the action complete?
ÐGo to Step 2Ð
6Check for gaskets that are damaged or improperly
installed.
Are there damaged or misaligned gaskets?
ÐGo to Step 7Go to Step 8
71. Replace damaged gaskets.
2. Align the connections.
3. Tighten the connections.
Is the action complete?
ÐGo to Step 2Ð
8Check for loose exhaust flange connections.
Are the flange connections loose?
ÐGo to Step 2Go to Step 10
9Tighten the stud nuts or bolts to specifications.
Is the action complete?
ÐGo to Step 2Ð
10Check for burned or corroded exhaust pipes.
Are the exhaust pipes burned or corroded?
ÐGo to Step 11Go to Step 12
11Replace the exhaust pipes, as required.
Is the action complete?
ÐGo to Step 2Ð
12Check for leaks at the exhaust manifold.
Are there leaks at the exhaust manifold?
ÐGo to Step 13Go to Step 14
13Tighten the bolts to specifications to replace the
manifold if necessary.
Is the action complete?
ÐGo to Step 2Ð

6E±175
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0133 ± HO2S Slow Response Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
14Visually/physically inspect the following items:

Ensure that the Bank 1 HO2S 1 is securely
installed.

Check for corrosion on terminals.

Check terminal tension (at Bank 1 HO2S 1 and at
the PCM).

Check for damaged wiring.
Was a problem found in any of the above areas?
ÐGo to Step 18Go to Step 15
151. Disconnect Bank 1 HO2S 1.
2. Ignition ªONº.
3. Using a DVM at the PCM side of the HO2S 1
connector, measure the voltage between the high
signal circuit and ground. Also measure the voltage
between the low signal circuit and ground.
Are both voltages in the specified range?
3-4 VGo to Step 16Go to Step 19
161. With Bank 1 HO2S 1 disconnected, jumper the high
and low (PCM side) signal circuits to ground.
2. Ignition ªONº.
3. Using a Tech 2, monitor the Bank 1 HO2S 1 voltage.
Does the Tech 2 indicate less than 10 mV and
immediately return to about 450 mV when the jumper is
removed?
ÐGo to Step 21Go to Step 22
17Replace the affected heated oxygen sensors.
NOTE: Before replacing sensors, the cause of the
contamination must be determined and corrected.

Fuel contamination.

Use of improper RTV sealant.

Engine oil/coolant consumption.
Is the action complete?
ÐVerify repairÐ
18Repair condition as necessary.
Is the action complete?
ÐVerify repairÐ
19Check for faulty PCM connections or terminal damage.
Is the action complete?
ÐVerify repairGo to Step 20
20Repair open, short or grounded signal circuit.
Is the action complete?
ÐVerify repairÐ
21Replace Bank 1 HO2S 1.
Is the action complete?
ÐVerify repairÐ
22Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±177
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:

Poor connection or damaged harness ± Inspect the
harness connectors for backed-out terminals,
improper mating, broken locks, improperly formed or
damaged terminals, poor terminal-to-wire connection,
and damaged harness.

Faulty HO2S heater or heater circuit ± With the ignition
ªONº, engine ªOFFº, after a cool down period, the
HO2S 1 voltage displayed on the Tech 2 is normally
455-460 mV. A reading over 1000 mV indicates a
signal line shorted to voltage. A reading under 5 mV
indicates a signal line shorted to ground or signal lines
shorted together. Disconnect the HO2S and connect
a test light between the HO2S ignition feed and heater
ground circuits. If the test light does not light for 2
seconds when the ignition is turned on, repair the open
ignition feed or sensor ground circuit as necessary. If
the test light lights and the HO2S signal and low circuits
are OK, replace the HO2S.
Intermittent test ± With the Ignition ªONº, monitor the
HO2S signal voltage while moving the wiring harness
and related connectors. If the fault is induced, the
HO2S signal voltage will change. This may help isolate
the location of the malfunction.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
3. If the DTC P0134 test passes while the Failure
Records conditions are being duplicated, an
intermittent conditions is indicated.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0134 ±HO2S Circuit Insufficient Activity Bank 1 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
21. Install the Tech 2.
2. Run the engine at operating temperature.
3. Operate the engine above 1200 RPM for two
minutes.
Does the Tech 2 indicate Bank 1 HO2S 1 voltage
varying outside the specified values?
400-500 mVGo to Step 3Go to Step 4
31. Ignition ªONº, engine ªOFFº, review and record
Tech 2 Failure Records data and note parameters.
2. Operate the vehicle within Failure Records
conditions as noted.
3. Using a Tech 2, monitor ªDTCº info for DTC P0134
until the DTC P0134 test runs.
4. Note the test result.
Does the Tech 2 indicate DTC P0134 failed this
ignition?
ÐGo to Step 4
Refer to
Diagnostic
Aids
4Check for a damaged harness.
Was a problem found?
ÐVerify repairGo to Step 5
5Check for poor Bank 1 HO2S 1 high and low circuit
terminal connections at the Bank 1 HO2S 1 harness
connector and replace terminal(s) if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 6
6Check for poor Bank 1 HO2S 1 high and low circuit
terminal connections at the PCM and replace terminals
if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 7

6E±178
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0134 ±HO2S Circuit Insufficient Activity Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
71. Ignition ªOFFº.
2. With the PCM disconnected, check continuity of the
Bank 1 HO2S 1 high circuit.
3. If the Bank 1 HO2S 1 high circuit measures over 5.0
ohms, repair open or poor connection as necessary.
Was a Bank 1 HO2S 1 high circuit problem found and
corrected?
ÐVerify repairGo to Step 8
81. Ignition ªOFFº.
2. With the PCM disconnected, check continuity of the
Bank 1 HO2S 1 low circuit.
3. If the Bank 1 HO2S 1 low circuit measures over 5
ohms, repair open or poor connection as necessary.
Was a Bank 1 HO2S 1 low circuit problem found and
corrected?
ÐVerify repairGo to Step 9
91. Ignition ªONº, engine ªOFFº.
2. Disconnect Bank 1 HO2S 1 and jumper the HO2S
high and low circuits (PCM side) to ground.
3. Using a Tech 2, monitor Bank 1 HO2S 1 voltage.
Is Bank 1 HO2S 1 voltage in the specified range?
0-10 mVGo to Step 10Go to Step 11
10Replace Bank 1 HO2S 1.
Is the action complete?
ÐVerify repairÐ
11Replace the PCM.
IMPORTANT:The replacement PCM must be
programmed. Refer to
On-Vehicle Service in
Powertrain Control Module and Sensors for
procedures.
And also refer to latest Service Bulletin.
Check to see if the Latest software is released or not.
And then Down Load the LATEST PROGRAMMED
SOFTWARE to the replacement PCM.
Is the action complete?
ÐVerify repairÐ

6E±180
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids
Check for the following conditions:

Poor connection at PCM ± Inspect harness connectors
for backed-out terminals, improper mating, broken
locks, improperly formed or damaged terminals, and
poor terminal-to-wire connection.

Damaged harness ± Inspect the wiring harness for
damage. If the harness appears to be OK, observe the
ECT display on the Tech 2 while moving connectors
and wiring harnesses related to the sensor. A change
in the display will indicate the location of the fault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.2. The HO2S should be allowed to cool before
performing this test. If the HO2S heater is
functioning, the signal voltage will gradually increase
or decrease as the sensor element warms. If the
heater is not functioning, the HO2S signal will
remain near the 450 mV bias voltage.
4. Ensures that the ignition feed circuit to the HO2S is
not open or shorted. The test light should be
connected to a good chassis ground, in case the
HO2S low or HO2S heater ground circuit is faulty.
5. Checks the HO2S heater ground circuit.
6. Checks or an open or shorted HO2S heater element.
10.An open HO2S signal or low circuit can cause the
HO2S heater to appear faulty. Check these circuits
before replacing the sensor.
DTC P0135 ± HO2S Heater Circuit Bank 1 Sensor 1

StepActionValue(s)Ye sNo
1Was the ªOn-Board Diagnostic (OBD) System Checkº
performed?
ÐGo to Step 2
Go to OBD
System
Check
2NOTE: If the engine has just been operating ,allow the
engine to cool for at least 15 minutes before
proceeding.
1. Remove the fuel pump relay.
2. Connect a fused jumper at the fuel pump relay
socket, between the battery positive at the relay and
the relay wire that leads to the fuel pump and HO2S
fuses.
3. Ignition ªOFFº.
4. Install a Tech 2.
5. Ignition ªONº, engine ªOFFº.
6. Monitor the Bank 1 HO2S 1 voltage for several
minutes.
Did the HO2S voltage go from bias voltage to above or
below the specified values?
Above
650 mV or
below
250 mV
Refer to
Diagnostic
Aids
Go to Step 3
3Inspect the fuse for the Bank 1 HO2S 1 ignition feed.
Is the fuse open?
ÐGo to Step 15Go to Step 4
41. Ignition ªOFFº.
2. Raise the vehicle.
3. Disconnect the Bank 1 HO2S 1 electrical connector.
4. Using a test light connected to a good ground (do
not use Bank 1 HO2S 1 heater ground or Bank 1
HO2S 1 low), probe the ignition feed circuit at the
Bank 1 HO2S 1 electrical connector (PCM harness
side).
Does the test light illuminate?
ÐGo to Step 5Go to Step 7
5Connect the test light between the Bank 1 HO2S 1
ignition feed and the Bank 1 HO2S 1 heater ground.
Does the test light illuminate?
ÐGo to Step 6Go to Step 8

6E±181
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
DTC P0135 ± HO2S Heater Circuit Bank 1 Sensor 1

 
StepNo Ye s Value(s) Action
61. Allow the HO2S to cool for at least 15 minutes.
2. Using a DVM, measure the resistance between the
Bank 1 HO2S 1 ignition feed and the Bank 1 HO2S 1
heater ground at the Bank 1 HO2S 1 pigtail.
Is the HO2S heater resistance within the specified
values?
3-6 ohmsGo to Step 9Go to Step 10
7Repair the open Bank 1 HO2S 1 ignition feed circuit to
Bank 1 HO2S 1.
Is the action complete?
ÐVerify repairÐ
8Repair the open Bank 1 HO2S 1 heater ground circuit
to Bank 1 HO2S 1.
Is the action complete?
ÐVerify repairÐ
91. Check for a poor connection at the Bank 1 HO2S 1
harness terminals.
2. If a poor connection is found, replace terminals.
Was a poor connection found?
ÐVerify repairGo to Step 10
10Check for a poor Bank 1 HO2S 1 high or low circuit
terminal connection at the Bank 1 HO2S 1 harness
connector and replace terminal(s) if necessary.
Did any terminals require replacement?
ÐVerify repairGo to Step 11
111. Ignition ªOFFº.
2. Disconnect the PCM and check the continuity of the
Bank 1 HO2S 1 signal circuit and the Bank 1 HO2S
1 low circuit.
3. If the Bank 1 HO2S 1 high circuit or HO2S low circuit
measures over 5 ohms, repair open or poor
connection as necessary.
Was a problem found?
ÐVerify repairGo to Step 12
12Check for a poor Bank 1 HO2S 1 low circuit terminal
connection at the PCM and replace the terminal if
necessary.
Did the terminal require replacement?
ÐVerify repairGo to Step 13
13Check for a poor Bank 1 HO2S 1 high circuit terminal
connection at the PCM and replace the terminal if
necessary.
Did the terminal require replacement?
ÐVerify repairGo to Step 14
14Replace the Bank 1 HO2S 1.
Is the action complete?
ÐVerify repairÐ
15Locate and repair the short to ground in Bank 1 HO2S 1
ignition feed circuit and replace the fault fuse.
Is the action complete?
ÐVerify repairÐ

6E±182
6VE1 3.5L ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC)
P0137 HO2S Circuit Low Voltage Bank 1 Sensor 2
060R200054
Circuit Description
The powertrain control module (PCM) supplies bias
voltage of about 450 mV between the heated oxygen
sensor (HO2S) signal high and signal low circuits. When
measured with a 10 megaohm impedance digital
voltmeter, this may display as low as 350 mV. The
oxygen sensor varies the voltage within a range of about
1000 mV when exhaust is rich, down through about
10 mV when the exhaust is lean. The PCM constantly
monitors the HO2S signal during ªclosed loopº operation
and compensates for a rich or lean condition by
decreasing or increasing injector pulse width as
necessary. If the Bank 1 HO2S 2 signal voltage remains
excessively low for an extended period of time, DTC
P0137 will be set.
Conditions for Setting the DTC

No related DTCs.

Engine is operating in ªclosed loopº.

Engine coolant temperature is above 60
C (140
F).

ªClosed loopº commanded air/fuel ratio is between
14.5 and 14.8.

Throttle angle is between 3% and 19%.

Bank 1 HO2S 2 signal voltage remains below 22 mV
during normal ªclosed loopº operation for a total of 106
seconds over a 125-second period of time.
OR
Bank 1 HO2S 2 signal voltage remains below 400 mV
during power enrichment mode fuel control operation
for up to 5 seconds.
Action Taken When the DTC Sets

The PCM will ON the MIL after second trip with
detected fault.

The PCM will store conditions which were present
when the DTC set as Freeze Frame and in the Failure
Records data.
Conditions for Clearing the MIL/DTC

The PCM will turn the MIL ªOFFº on the third
consecutive trip cycle during which the diagnostic has
been run and the fault condition is no longer present.

A history DTC P0137 will clear after 40 consecutive
warm-up cycles have occurred without a fault.

DTC P0137 can be cleared by using the Tech 2 ªClear
Infoº function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

Heated oxygen sensor wiring ± The sensor pigtail may
be mispositioned and contacting the exhaust system.

Poor PCM to engine grounds.

Fuel pressure ± A condition which causes a lean
exhaust can cause DTC P0137 to set. The system will
go lean if pressure is too low. The PCM can