Circuit ISUZU KB P190 2007 Workshop Repair Manual

Cruise Control – HFV6 Page 8C–14
2.4 Cruise Control Inoperative /
Malfunctioning
Circuit Description
When the ON-OFF button is pressed, 12 V is applied to the Powertrain Interface Module (PIM) connector B – 97 pin 14.
This enables and disables cruise control operation.
Pressing the cruise control switch assembly to SET–COAST button activates the cruise control at a desired speed above
40 km/h. This provides a 12 V signal to the PIM through connector B – 97 pin 15.
Pressing and holding the cruise control switch to SET–COAST provides a 12 V signal to the PIM at connector B – 97
pin 15. Turning the cruise control switch to RES–ACC will apply a 12 V signal to the PIM at connector B – 97 pin 16.
Turning the cruise control switch to CANCEL will apply a 12 V signal to the PIM at connector B – 97 pin 17.
Pressing the brake pedal opens the cruise Initial Brake Apply Signal circuit thus removing the supply voltage from the
ECM connector C – 56 pin 46. Simultaneously, the stop lamp circuit will close (normally open) and supply 12 V to the
ECM at connector C – 56 pin 10. Both these signals must be present so as to ensure the safe operation of the vehicle’s
cruise cancel function.
Manual Vehicles Only
Pressing the clutch pedal opens the cruise cancel circuit thus removing the supply voltage from the ECM at connector C
– 56 pin 53.
For detailed information refer to 3.4 Clutch Pedal Switch (Manual Only) in this Section.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
4–7 Checks the cruise control switch and associated circuits are functioning correctly.
8–9 Checks the brake pedal switch assembly and associated circuit are functioning correctly.
10 Checks the clutch pedal switch assembly and associated circuits are functioning correctly.
11–21 Covers the testing and replacement of system components.
22–28 Checks for intermittent faults in associated circuits and connectors.
Diagnostic Table Notes
1 For all wiring harness fault diagnoses and repairs, refer to 2.3 W iring Diagrams in this Section.
2 Tech 2 can display a stored history of which system parameter or input caused the cruise control to disengage. This can aid diagnosis of intermittent faults.

Diagnostic Table
Step Action Yes No
1 Did you review the System Operation?
Go to Step 2 Go to 1.3
System Operation
2 Did you read Diagnostic Systems Check ?
Go to Step 3 Go to Diagnostic
Systems Check

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Cruise Control – HFV6 Page 8C–15
Step Action Yes No
3 Check the ignition supply circuits to the Stop Lamp Switch assembly
connector C – 44 pin 1 is serviceable using a multimeter set to
measure voltage, refer to 2.3 W iring Diagrams in this Section
Is there a +12 volt signal present at connector C – 44 pin 1?
Go to Step 4 Replace the faulty
fusible link Main,
IG2 or Stop Light fuse (refer to Note 1).
If either of the
fusible links or fuse blows again, repair
or replace the faulty circuit (refer to
Note 1)
4 1 Connect Tech 2 to the DLC.
2 On Tech 2 select: Body / Powertrain Interface Module / Diagnostic Data
Display.
3 Scroll to Cruise Main Switch.
4 W hile monitoring Tech 2, press the cruise control switch ON– OFF button.
Does Tech 2 display the following:
• Inactive and Active as the cruise control switch is pressed?
Go to Step 5 Go to Step 11
5 1 Scroll to Cruise Resume Switch.
2 While monitoring Tech 2, rotate the cruise control switch.
Does Tech 2 display the following:
• Inactive when the cruise control switch is in the neutral
position?
• Res / Acc when the cruise control switch is rotated to the RES–
ACC. Position? Go to Step 6 Go to Step 12
6
1 Scroll to Cruise Set Switch.
2 W hile monitoring Tech 2, press the cruise control switch.
Does Tech 2 display the following:
• Inactive when the cruise control switch is in the neutral
position?
• Set / Coast when the cruise control switch is pressed to the
SET–COAST position? Go to Step 7 Go to Step 13
7 1 Scroll to Cruise Cancel Switch.
2 While monitoring Tech 2, rotate the cruise control switch.
Does Tech 2 display the following:
• Inactive when the cruise control switch is in the neutral
position?
• Cancel when the cruise control switch is rotated to the CANCEL
position? Go to Step 8 Go to Step 14

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Cruise Control – HFV6 Page 8C–17
Step Action Yes No
17
NOTE
This procedure is only required on vehicles fitted with
manual transmissions. If the vehicle is fitted with an
automatic transmission go to Step 26.
Test the clutch pedal switch, refer to
3.4 Clutch Pedal Switch.
Is the clutch pedal switch serviceable? Go to Step 28 Go to Step 21
18 Replace the faulty cruise control switch assembly with a serviceable
item. To replace the switch assembly, refer to 8 B Cruise Control
System. Go to Step 32 —
19 Replace the faulty stop lamp switch, refer to 3.3 Stop Lamp
Switch Assembly Go to Step 32 —
20 Replace the faulty stop lamp switch, refer to 3.3 Stop Lamp
Switch Assembly Go to Step 32 —
21
Replace the faulty clutch pedal switch, refer to
3.4 Clutch Pedal Switch Go to Step 32 —
22 1 Disconnect the PIM connector B – 97.
2 Using a multimeter set to measure voltage, back probe between the harness connector B – 97 pin 14 and a known ground.
3 W ith the aid of an assistant, monitor the voltage on the multimeter and press and release the cruise control switch ON–
OFF button.
• W ith the button in the rest position, the multimeter should
display 0 V.
• W ith the button pressed, the multimeter should display
battery voltage.
Does the multimeter display as described? Go to Step 30 Check for short to
ground or open circuit.
Repair as required
(refer to Note 1).
Go to Step 32
23 1 Disconnect the PIM connector B – 97.
2 Using a multimeter set to measure voltage, back probe between the harness connector B – 97 pin 16 and a known ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and rotate and release the cruise control switch to
RES–ACC position.
• With the switch in the rest position, the multimeter should
display 0 V.
• With the switch rotated, the multimeter should display
battery voltage.
Does the multimeter display as described? Go to Step 30 Check for short to
ground or open
circuit on circuit.
Repair as required
(refer to Note 1).
Go to Step 32

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Cruise Control – HFV6 Page 8C–18
Step Action Yes No
24 1 Disconnect the PIM connector B – 97.
2 Using a multimeter set to measure voltage, back probe between the harness connector B – 97 pin 15 and a known ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and press and release the cruise control switch to
SET–COAST button.
• With the switch in the rest position, the multimeter should
display 0 V.
• With the switch pressed, the multimeter should display
battery voltage.
Does the multimeter display as described? Go to Step 30 Check for short to
ground or open
circuit on circuit.
Repair as required (refer to Note 1).
Go to Step 32
25 1 Disconnect the PIM connector B – 97.
2 Using a multimeter set to measure voltage, back probe between the harness connector B – 97 pin 17 and a known ground.
3 W ith the aid of an assistant, monitor the voltage on the multimeter and rotate and release the cruise control switch to
CANCEL position.
• With the switch in the rest position, the multimeter should
display 0 V.
• W ith the switch rotated clockwise, the multimeter should
display battery voltage.
Does the multimeter display as described? Go to Step 30 Check for short to
ground or open
circuit on circuit.
Repair as required (refer to Note 1).
Go to Step 32
26 1 Disconnect the ECM connector C – 56.
2 Using a multimeter set to measure voltage, back probe between the harness connector C – 56 pin 10 and ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and press and release the brake pedal.
• W ith the brake pedal in the rest position, the multimeter
should display 0 V
• W ith the brake pedal pressed, the multimeter should
display battery voltage
Does the multimeter display as described? Go to Step 30 Check for a blown
fuse C-18.
Check for short to
ground or open circuit
Repair as required (refer to Note 1).
Go to Step 32
27 1 Disconnect the ECM connector C – 56.
2 Using a multimeter set to measure voltage, back probe between the harness connector C – 56 pin 46 and ground.
3 With the aid of an assistant, monitor the voltage on the multimeter and press and release the brake pedal.
• W ith the brake pedal in the rest position, the multimeter
should display battery voltage
• W ith the brake pedal pressed, the multimeter should
display 0 V.
Does the multimeter display as described? Go to Step 28 Check for a blown
fuse C-10.
Check for short to ground or open
circuit
Repair as required (refer to Note 1).
Go to Step 32

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Cruise Control – HFV6 Page 8C–19
Step Action Yes No
28 1 Disconnect the ECM connector C – 56.
2 Using a multimeter set to measure voltage, back probe between the harness connector C – 56 pin 53 and ground.
3 W ith the aid of an assistant, monitor the voltage on the multimeter and press and release the clutch pedal.
• With the clutch pedal in the rest position, the multimeter
should display battery voltage
• W ith the clutch pedal pressed, the multimeter should
display 0 V
Does the multimeter display as described? Go to Step 31 Check for a blown
fuse C-4.
Check for short to ground or open circuit
Repair as required (refer to Note 2).
Go to Step 32
29 Check all associated circuits and connectors for the following:
• Loose or damaged connections
• Intermittent faults.
Refer to the Wiring Diagrams in this Section and repair as required.
W as the repair completed? Go to Step 32 —
30 Replace the PIM, refer to 6E1 Powertrain Interface Module – V6.
W as the repair completed? Go to Step 32 —
31 Replace the ECM module, refer to 6C1-3 Engine Management – V6
Service Operations.
W as the repair completed? Go to Step 32 —
32 Operate the system in order to verify the repair.
Did you correct the condition? System OK Go to Step 1
When all diagnosis and repairs are completed, clear all DTCs and check the system for correct operation.

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Cruise Control – HFV6 Page 8C–20
3 Service Operations
3.1 Cruise Control Main Switch
Remove
To remove the cruise control main switch, refer to 8 B Cruise Control System.
Test
Test the cruise control main switch, using a multimeter set to measure ohms check the continuity.

Figure 8C – 8
Terminal Testing
Cruise Control Main Switch
Switch Terminals Switch
Position Indication if Switch
is Serviceable
1 and 2 Switch Illumination Approx. 22 ohms
4 and 6 Cruise Lamp On Illumination Approx. 22 ohms
4 and 3 Cruise Switch Released Open circuit
4 and 3 Cruise Switch Pressed Short circuit
Reinstall
To reinstall the cruise control main switch, refer to 8 B Cruise Control System.

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Cruise Control – HFV6 Page 8C–21
3.2 Cruise Control Switch Assembly
Remove
To remove the cruise control switch assembly, refer to 8 B Cruise Control System.
Test
To test the cruise control switch assembly, use a multimeter to check the continuity.

1 Remove the lower dash trim panel and locate the cruise control switch assembly wiring harness that
connects a white 13 pin male plug to a connector sub
panel located on the right hand side below of the
steering column.
2 Disconnect the 13 pin male plug B – 59 from its mating connector socket.
3 Place the turn signal and cruise control switch assembly into the positions detailed in the following
table, refer to Terminal Testing. Position the contacts
of the multimeter onto the terminals and take the
reading. Compare the multimeter readings with the
values in the table.
4 If the switch assembly fails any part of the test, replace the cruise control switch assembly with a serviceable
item. To replace the switch assembly, refer to 8 B
Cruise Control System.

Figure 8C – 9
Terminal Testing
Cruise Control Switch Assembly
Switch Terminals Switch
Position Indication if Switch
is Serviceable
11 and 10 CANCEL Applied Open Circuit
11 and 10 CANCEL Released Short Circuit
11 and 12 SET–COAST Pressed Short Circuit
11 and 12 SET–COAST Released Open Circuit
11 and 9 RES–ACC Applied Short Circuit
11 and 9 RES–ACC Released Open Circuit
Reinstall
To reinstall the cruise control switch assembly, refer to 8 B Cruise Control System.

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Cruise Control – HFV6 Page 8C–22
3.3 Stop Lamp Switch Assembly
Remove
1 Press the connector locking tab while pulling on the
stop lamp connector (1) and remove from the switch
assembly (2).
2 Twist the stop lamp switch assembly (2) anticlockwise a quarter of a turn and pull out of the brake pedal
support bracket.
3 If required, remove the plastic clip (3) by pressing the locking tabs on the rear of the clip and pulling from the
brake pedal support bracket.
Figure 8C – 10

Test
Terminal Testing
1 Using a multimeter, probe the pins of the switch assembly and compare to the table below.
NOTE
The pins are as follows:
• C44 – pins 1 and 2
• C44 – pins 3 and 4
NOTE
Holding the plunger (5) with tape will help when
performing the test with the plunger in the active
position (plunger pressed).

Figure 8C – 11
Plunger Position Connector C44 – 1 and 2 Connector C44 – 3 and 4
Neutral position (plunger extended) Open circuit Continuity
Active position (plunger pressed) Continuity Open circuit

Reinstall
1 If removed, install the plastic clip (2) with the arrow pointing upwards, refer to Figure 8C – 11.
2 With the connectors pointing upwards (12 o’clock position), insert the switch assembly (1) into the plastic clip.
3 Ensure the brake pedal is in the rest position.

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Cruise Control – HFV6 Page 8C–24
3.4 Clutch Pedal Switch (Manual Only)
Remove
1 Disconnect the electrical connector (1) from the clutch
switch (2).
2 Loosen the lock nut (3) and remove the clutch switch from the pedal bracket.

Figure 8C – 13

Test
1 Using a multimeter set to measure ohms, probe the pins (1) of the switch assembly.
2 In the neutral position (plunger extended) there should be an open circuit across the switch.
3 In the active position (plunger extended) there should be a closed circuit across the switch.
4 Replace the switch as per the following reinstall procedure if the tests prove the switch to be faulty.
5 If the test proves the switch to be serviceable, reinstall it as per the following procedure.
Figure 8C – 14

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ACCESSORIES 9-1

SECTION 9
ACCESSORIES
TABLE OF CONTENTS
PAGE
Parts Location ................................................................................................................ ... 9 −
−−
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2
Circuit Diagram ............................................................................................................... ... 9 −
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6
Connector List ................................................................................................................ ... 9 −
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22
Audio ......................................................................................................................... ......... 9 −
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24
Front Speaker ................................................................................................................. ... 9 −
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25
Tweeter ........................................................................................................................ ........ 9 −
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26
Rear Speaker (Extend Cab) .............................................................................................. 9 −
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27
Rear Speaker (Crew Cab) ................................................................................................. 9 −
−−
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28
Clock.......................................................................................................................... .......... 9 −
−−
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29
Antenna ....................................................................................................................... ....... 9 −
−−
−
30


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