door ISUZU KB P190 2007 Workshop Owner's Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 4940 of 6020
8A-2 ELECTRICAL-BODY AND CHASSIS
PAGE
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) SOUTH AFRICA ...............................8A- 39
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) EXCEPT SOUTH AFRICA ...............8A- 41
Fuse Block Circuit (4JJ1-TC/4JK1-TC) - (LHD) G.EXP .............................................8A- 43
Fuse Block Circuit (4JH1-TC) - (LHD) ........................................................................8A- 45
Fuse Block Circuit (4JA1T (L)) ...................................................................................8A- 47
Grounding Point ..............................................................................................................8 A- 49
Ground Point ...............................................................................................................8A- 49
Ground Point Location ...............................................................................................8A- 89
Cable Harness Routing ...................................................................................................8A- 91
Main Cable Harness (RHD)..........................................................................................8A- 91
Instrument Harness (RHD) ..........................................................................................8A- 92
Main Cable Harness (LHD) ..........................................................................................8A- 93
Instrument Harness (LHD) ..........................................................................................8A- 94
Engine Harness C24SE ...............................................................................................8A- 95
Engine Harness 4JJ1-TC/4JK1-TC ............................................................................8A- 96
Engine Harness 4JH1-TC/4JA1T (L) ...........................................................................8A- 97
Transmission Harness ...............................................................................................8A- 98
System Repair ................................................................................................................. .8A- 100
Start and Charging ......................................................................................................8A- 10 0
Engine Control Module (ECM) ...................................................................................8A- 111
Exhaust Gas Recirculation (EGR) & GLOW; 4JA1T (L) Only ...................................8A- 143
Lighting ...................................................................................................................... ..8A- 149
Front Fog Light ...........................................................................................................8A- 180
Rear Fog Light ............................................................................................................8A- 190
Headlight Leveling ......................................................................................................8A- 19 4
Illumination .................................................................................................................. 8A- 200
Hazard Warning Flasher, Turn Signal Light, Backup Light, Horn and Stoplight ....................................................................................................8A- 213
Dome Light, Spotlight, Map Light and Warning Buzzer ..........................................8A- 245
Windshield Wiper and Washer ..................................................................................8A- 264
Transmission Control Module (TCM) ........................................................................8A- 285
Manual Transmission Shift Assist .............................................................................8A- 298
Meter, Warning Light and Indicator Light .................................................................8A- 303
Heater and Air Conditioning ......................................................................................8A- 371
Power Door Lock ........................................................................................................8A- 386
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Page 4941 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-3
PAGE
Power Window ............................................................................................................8A- 41 5
Audio, Clock and Cigarette Lighter ...........................................................................8A- 440
Power Door Mirror ......................................................................................................8A- 464
Rear Defogger .............................................................................................................8A- 480
Supplemental Restraint System (SRS)-Air Bag ........................................................8A- 491
Transfer Case Control Module ...................................................................................8A- 498
Anti-Lock Brake System .............................................................................................8A- 514
Immobilizer ..................................................................................................................8 A- 519
Keyless Entry ..............................................................................................................8A- 529
Data Link Connector ...................................................................................................8A- 553
Anti Theft ..................................................................................................................... .8A- 561
Key Inter Lock .............................................................................................................8A- 588
DRM ........................................................................................................................... ...8A- 592
Trailer Hitch ................................................................................................................. 8A- 595
Power Train Interface Module (PIM) ..........................................................................8A- 600
Connector List ................................................................................................................ .8A- 606
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Page 4962 of 6020
8A-24 ELECTRICAL-BODY AND CHASSIS
MAIN DATA AND SPECIFICATIONS
BULB SPECIFICATIONS
This illustration based on LHD
RTW 78AMF000801
Light Name Bulb No. Rated Power
V-W Number
of Bulbs Lens
Color Remarks
H4 12-60/55 2 W hite A type, Halogen
HB3 12-65 2 W hite
H7 12-55 2 W hite A type, Halogen
projector type
HB3 12-60 2 W hite High Bean
Headlight
HB4 12-51 2 W hite B type
Low Bean
High mounted stoplight W 5W 12-5 4 RED
Fog light H3 12-55 2 W hite
Front turn signal light PY21W 12-21 2 W hite Bulb Lens color
Amber
Clearance light W 5W 12-5 2 W hite
Door mirror-turn signal light
(out side mirror type) - -
2 W hite LED (Illuminated
color Amber)
Side turn signal light W 5W 12-5 2 W hite with
amber
inner lens
Rear turn signal light
PY21W 12-21 2 W hite Bulb Lens color
Amber
Rear fog light P21W 12-21 1 Red
Tail and stoplight P21/5W 12-21/5 2 Red
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Page 4963 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-25
Light Name Bulb No. Rated Power
V-W Number
of Bulbs Lens
Color Remarks
P16W 12-21 2 W hite Regular cab Backup light
P21W 12-16 2 W hite Extend cab, Crew cab
License plate light W 5W 12-5 2 W hite
A/C-Heater control light - 12-0.7 1 -
Dome light - 12-10 1 W hite
Spotlight/ Map light - 12-5 2 W hite
Light Name Rated Power
V-W Luminous Color Remarks
ILLUMINATION
LIGHT LED W hite
MULTI FUNCTION DISPLAY LCD Light blue
TURN SIGNAL LED Green
HIGH BEAM LED Blue
LOW FUEL LED Amber
A/T OIL TEMP LED Red
BRAKE LED Red
4W D LED Green
SEAT BELT LED Red
CHECK ENGINE LED Amber
OIL LED Red
FUEL FILTER LED Green
ABS LED Amber
SEDIMENTER LED Red
SRS LED Red
CHARGE LED Red
CHECK TRANS LED Red
CHECK 4W D LED Red
POW ER DRIVE LED Amber
3RD START LED Green
4W D-LOW LED Green
DOOR AJAR LED Red
P LED/LCD Green
R LED/LCD Green
N LED/LCD Green
D LED/LCD Green
3 LED/LCD Green
2 LED/LCD Green
A/T shift
indicator
L LED/LCD Green LED: Indicated on
the gauge
panel
LCD: Indicated on the
tachometer
panel
Meter
Illumination
light,
Indicator
light,
W arning
light
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Page 4971 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-33
FUSE LOCATION
RHD/LHD
FUSE
NO. Capacity Indication on label NO. Capacity Indication on label
C 1 10A STARTER C 1110A AUDIO
C2
C
12 20A CIGAR/ACC SOCKET
10A TRAILER *3 C 13 15A AUDIO (+B)
C3 10A ELEC IG C 14 10A METER
C4 10A TURN C 15 15A STOP
C5 10A ABS/4WD C 16
C6 10A ENGINE C 17 10A ROOM
10A ECU *4 C19 10A METER (+B)
C7 15A TCM/IG COIL/ C2 120A DOOR LOCK
10A GLOW ENGINE *4 C22
C8 10A SRS 10A ANTI THEFT *5
C9 20A FRT WIPER
C10 15A BACKUP
SLOW BLOW FUSE
NO. Capacity Indication on label
C 18 20A RR DEF
C20 30A POWER WINDOW
FUSE BOX
*3 … HFV6 (AUSTRALIA)
*4 … HFV6
*5 … 4JJ 1-TC (EUROPE)
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Page 5079 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-141
REMOVAL AND INSTALLATION
ECM (ENGINE CONTROL MODULE);
4JH1-TC
Removal
1. Remove the passenger side front seat – refer to Section 10
CAB.
2. Remove the passenger side front door opening scuff plate.
3. Raise the carpet to gain access to the four hex-head bolts securing the ECM and ECM cover to the floor pan .
4. Remove the four hex-head bolts.
5. Pull the two harness connector locks away from the harness connectors and then remove the connectors form
the ECM.
6. Remove the ECM from the vehicle.
Refer to the Section 6E-ENGINE of this Manual.
IMPORTANT: The replacement ECM must be programmed.
“SPS (Service Programming System) and immobilizer
programming (if equipped) is/are necessary”
Installation
Follow the removal procedure in the reverse order to install the
ECM.
Torque passenger seat securing bolts to the specified value –
refer to Section 10 CAB
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that ECM is securely connected.
This will prevent a poor contact and open circuit.
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Page 5174 of 6020
8A-236 ELECTRICAL-BODY AND CHASSIS
HIGH MOUNTED STOPLIGHT
Remove the bulb socket
1. Remove the high mounted stoplight ASM. • Remove the screws.
• Disconnect the connector.
2. Remove the bulb socket.
• Turn the bulb
1 counterclockwise to remove it.
Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.
Bulb
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.
DOOR MIRROR - TURN SIGNAL LIGHT
Removal
1. Pull the lower outside corner of the mirror toward you.
RUW 580SH000701
2. Press the blade of an ordinary screwdriver (2) into the
mirror outside groove near the mirror base hole (1).
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Page 5175 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-237
RUW 580SH000801
3. Turn the blade of the screwdriver 90 degrees to separate
the parts (1).
RUW 580SH000901
4. Use an ordinary screwdriver inserted into the inner groove
(1) of the outside mirror case to pry off the outside panel (it
pasts up on butyl tape). Do this at 5 points around the
groove.
RUW 580SH001001
5. Insert an ordinary screwdriver into the inner groove (1) of
the door mirror - turn signal light. Pry the light free.
6. Disconnect the connector (2).
Installation
Follow the removal procedure in the reverse order to install the
door mirror - turn signal light.
Pay close attention to the important points mentioned in the
following paragraphs.
SIDE TURN LIGHT
Removal
1. Remove the lens 1.
• Pull the light/bulb toward you while pushing the light
housing in the rear direction of the vehicle to release its
lock.
• Remove the socket by turning it counterclockwise.
2. Pull the bulb
2 to remove it.
Installation
Follow the removal procedure in the reverse order to install the
side turn light.
Pay close attention to the important points mentioned in the
following paragraphs.
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Page 5197 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-259
TROUBLESHOOTING
1. Dome light dose not light
Checkpoint Trouble Cause Countermeasure
Replace the dome light bulb
Burned out the bulb
NG
Repair or replace the dome
light assembly
Dome light switch function
Switch malfunction
Repair open circuit or
connector contact
Continuity between
connector 5
H12 - 1 L1
Open circuit or poor connector
contact
NG
NG
OK
OK
Dome light bulb continuity
2. Dome light does not go out
Repair or replace the door
switch
Switch malfunction or foreign
material switch
NG
Repair short circuit or
connector contact
Continuity between
connector 2
L1 -ground
when shutting the door
(Should be no continuity)
Short circuit
NG
OK
Door switch function (Both
side)
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Page 5199 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-261
DOOR SWITCH
Removal
1. Disconnect the battery ground cable.
2. Loosen the screw
1.
3. Remove the door switch
2.
4. Disconnect the door switch connector
3.
Installation
Follow the removal procedure in the reverse order to install the
spot light.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the door switch connector is securely
connected.
This will prevent a poor contact and an open circuit.
SPOTLIGHT (MAP Light)
Removal
1. Grasp the spotlight housing 1 with both hands.
Pull the housing straight down.
This will release the clip.
2. Disconnect the connector
2.
3. Turn socket
3 counterclockwise to remove it.
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