engine ISUZU KB P190 2007 Workshop Repair Manual

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-59

DTC P0722 (Flash Code 11)




RTW 77AMF000701

Circuit Description
Vehicle speed information is provided to the TCM by the
output revolution sensor. This sensor is located in the
transmission adapter or extension housing.
The output revolution sensor is an electromagnetic
pulse pickup type that generates a speed signal
according to the revolution of the transmission output
shaft. As a result, the sensor sends a sine wave signal
(AC) to the TCM, which converts this sine wave signal
(pulse voltage) to a RPM signal.
Condition For Running The DTC
All of the following conditions are met.
(1)
All of the following conditions are met for 2
seconds ore more continuously.
• The supply voltage is more than 10.2 volts and less than 15.5 volts.
• DTC U2104 is not detecting failure or not deciding failure.
• DTC U2105 is not detecting failure or not deciding failure

• Engine revolution sensor is not detecting failure
or not deciding failure.
• The engine revolution is more than 550rpm.
(2) Not emergency mode.
(3) All of the following conditions are met. • Device Control is not operating.
• Disable Normal Communication Service is receiving enable.
• DTC Clear is not operating.
Condition For Setting The DTC
All of the following conditions are met.
(1) 25 seconds or more passed after changing to the except P/R/N from P/R/N.
If the following condition is met when 25 seconds
or more passed after changing, it is considered
that 25 seconds or more passed.
• Oil temperature sensor is not detecting failure o
r
not deciding failure, and also oil temperature is
more than 20 °C (68 °F).


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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-61

Step Action Value(s) YES NO
3 Measure the voltage of the output revolution sensor
by the 5-8840-0285-0 DMM.
1. Turn “OFF” the ignition.
2. Lift the driving wheels.
3. Disconnect the output revolution sensor connector.
4. Turn “ON” the ignition with engine idling in gear.
5. Measure the voltage between the output revolution sensor connector terminal E109-1 and E109-2.

Does the DMM indicate specified value? About 3V Go to
Step 6 Go to Step 4
4 Measure the resistance of wire by the 5-8840-0285-0
DMM.
1. Turn “OFF” the ignition.
2. Disconnect the TCM connector.
3. Connect the output revolution sensor connector.
4. Measure the resistance between the TCM
connector terminal C95-5 and C95-14.

Does the DMM indicate specified value? 560∼680Ω
(20
°C/68 °F) Go to
Step 7 Go to Step 5
5 Measure the resistance of output revolution sensor by
the 5-8840-0285-0 DMM.
1. Turn “OFF” the ignition.
2. Disconnect the output revolution sensor connector.
3. Measure the resistance between terminals at
output revolution sensor side connector E109-1
and E109-2.

Does the DMM indicate specified value? 560∼680Ω
(20
°C/68 °F) Go to
Step 8 Go to Step 6
6 Replace the output revolution sensor.

Is the action complete? — Go to
Step 9 —
7 Replace the TCM.
Important: The replacement TCM must be
programmed. (Refer to SPS for procedure.)

Is the action complete? — Go to
Step 9 —
8 Check the wire between terminal C95-5 and E109-1
or C95-14 and E109-2.
1. Connect the 5-8840-0285-0 DMM to the each the
TCM connector and output revolution sensor.
If the problem found repair as necessary.

W as the problem found? — Go to
Step 9 —

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7A2-62 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

Step Action Value(s) YES NO
9 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.

Did the DTC fail this ignition? — Go to
Step 2 Go to Step 10
10 Observe the stored information, Capture Info with a
scan tool.

Are there any DTCs that you have not diagnosed? — Go
to
Diagnostic
Trouble Code (DTC) List Verify repair


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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-63

DTC P0741 (Flash Code 43)






RTW 77ALF001501

Circuit Description
The lock-up solenoid SL of the torque converter clutch
(TCC) controls the lock-up clutch by a signal according
to the lock-up position judgment of the Transmission
Control Module (TCM) when the vehicle runs.
This function can improve the fuel consumption to
almost the same extent as the manual transmission.
The lock-up solenoid SL is put into B+ by the TCM, so
that the solenoid is actuated with the result of lock-up.

Condition For Running The DTC
All of the following conditions are met.
(1)
All of the following conditions are met for 2
seconds or more continuously.
• The supply voltage is more than 10.2 volts and less than 15.5 volts.
• DTC U2104 is not detecting failure or not deciding failure.
• DTC U2105 is not detecting failure or not deciding failure.
• Engine revolution signal is not detecting failure or not deciding failure.
• The engine revolution is more than 550 rpm.

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7A2-64 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

(2) Oil temperature is more than 20 °C (68 °F), and
water temperature signal is more than 70 °C
(158 °F).
(3) 20 seconds or more passed after D position is detected.
(4) Oil temperature sensor is not deciding failure.
(5) Engine coolant temperature sensor is not detecting failure or not deciding failure.
(6) The engine revolution is more than 600 rpm.
(7) Engine revolution sensor is not detecting failure o
r
not deciding failure.
(8) T/F condition is high.
(9) T/F Hi-Low SW is not detecting failure or not deciding failure.
(10) Output revolution sensor is not detecting failure o
r
not deciding failure.
(11) S1 solenoid is not detecting failure or not deciding
failure. (Electronic failure)
(12) S2 solenoid is not detecting failure or not deciding
failure. (Electronic failure)
(13) L-up solenoid is not detecting failure or not
deciding failure. (Electronic failure)
(14) Selector position switch is not detecting failure o
r
not deciding failure.
(15) DTC U2104 is not detecting failure or not deciding
failure.
(16) DTC U2105 is not detecting failure or not deciding
failure.
(17) Input revolution sensor is not deciding failure.
(18) Throttle signal is not detecting failure or not
deciding failure.
(19) Not emergency mode.
(20)Engine torque signal is not detecting failure or not deciding failure.
(21) Pressure control solenoid is not detecting failure
not deciding failure.
(22) All of the following conditions are met.
• Device Control is not operating.
• Disable Normal Communication Service is receiving enable.
• DTC Clear is not operating.
Condition For Setting The DTC
The TCM detects following conditions are met for 4
seconds continuously.
• 2 seconds passed after gear change output and L-up “ON”/”OFF” output.
• T/C revolution difference more than 150 rpm for 4.5 seconds continuously.
• 4th gear lock-up “ON”.
• The throttle position is more than 20% and less than 100%.
• The vehicle speed is more than 5 km/h (3 mph) and less than 100 km/h (62 mph).
Action Taken When The DTC Sets
• Check Trans “ON”.
• DTC stored.
• MIL request “ON” (EURO 4 only).
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
• After more than 1 second has elapsed after the ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring. Inspect for a
broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.


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TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-65

Circuit/System Testing DTC P0741
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Review and record scan tool data.
4. Operate the vehicle within scan tool data.

Does a scan tool indicate DTC P0741? — Go to
Step 3 Refer to
Diagnostic Aids
3 Perform the transmission fluid checking procedure.
Refer to checking Transmission Fluid level and
Condition in Automatic Transmission 7A section.
If the problem found, repair or replace necessary.

W as the problem found? — Go to
Step 8 Go to Step 4
4 Observe the TCC slip speed data on a scan tool.
1. Turn “ON” the ignition with the engine “ON”.
2. Road testing the vehicle.
3. The throttle position is more than 20%.
4. The vehicle speed is more than 5 km/h (3 mph).
5. The TCC slip speed is less than 100 rpm at 4th gear L-up.

Above conditions were indicated on a scan tool
display? — Refer to
Diagnostic Aids Go to
Step 5
5 Check the following items.
• Check the L-up solenoid valve. (Refer to Section
7A3)
• L-up solenoid valve stuck “OFF” the release
position (Refer to Section 7A4)
• Misaligned or damaged valve body gasket.
• Restricted apply passage.

If the problem found, replaces as necessary.
W as the problem found? — Go to
Step 8 Go to Step 6
6 Check the DTC on a scan tool.

Is DTC found on a scan tool? — Go to
Step 7 Go to Step 8
7 Replace the Torque converter (Refer to Section 7A4).

Is the action complete? — Go to
Step 8 —

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7A2-66 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

Step Action Value(s) YES NO
8 1. Reconnect all previously disconnected harness
connector(s).
2. Clear the DTCs with a scan tool.
3. Turn “OFF” the ignition.
4. Start the engine.
5. Operate the vehicle within the Conditions For Running the DTC. You may also operate the
vehicle within the conditions that you observed
from the Freeze Frame/ Failure Records.

Did the DTC fail this ignition? — Go to
Step 2 Go to Step 9
9 Observe the stored information, Capture Info with a
scan tool.

Are there any DTCs that you have not diagnosed? — Go
to
Diagnostic
Trouble Code (DTC) List Verify repair

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ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-67

DTC P0742 (Flash Code 53)






RTW 77ALF001501

Circuit Description
The lock-up solenoid SL of the torque converter clutch
(TCC) controls the lock-up clutch by a signal according
to the lock-up position judgment of the Transmission
Control Module (TCM) when the vehicle runs.
This function can improve the fuel consumption to
almost the same extent as the manual transmission.
The lock-up solenoid SL is put into B+ by the TCM, so
that the solenoid is actuated with the result of lock-up.
Condition For Running The DTC
All of the following conditions are met.
(1)
All of the following conditions are met for 2
seconds or more continuously.
• The supply voltage is more than 10.2 volts and less than 15.5 volts.
• DTC U2104 is not detecting failure or not deciding failure.
• DTC U2105 is not detecting failure or not deciding failure.
• Engine revolution signal is not detecting failure or not deciding failure.
• The engine revolution is more than 550rpm.

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ISUZU KB P190 2007

7A2-68 TRANSMISSION CONTROL SYSTEM (AW30–40LE)

(2) Oil temperature is more than 20 °C (68 °F), and
water temperature signal is more than 70 °C
(158 °F).
(3) 20 seconds or more passed after D position is detected.
(4) Oil temperature sensor is not deciding failure.
(5) Engine coolant temperature sensor is not detecting failure or not deciding failure.
(6) The engine revolution is more than 600 rpm.
(7) Engine revolution sensor is not detecting failure o
r
not deciding failure.
(8) T/F condition is high.
(9) T/F Hi-Low SW is not detecting failure or not deciding failure.
(10) Output revolution sensor is not detecting failure o
r
not deciding failure.
(11) S1 solenoid is not detecting failure or not deciding
failure. (Electronic failure)
(12) S2 solenoid is not detecting failure or not deciding
failure. (Electronic failure)
(13) L-up solenoid is not detecting failure or not
deciding failure. (Electronic failure)
(14) Selector position switch is not detecting failure o
r
not deciding failure.
(15) DTC U2104 is not detecting failure or not deciding
failure.
(16) DTC U2105 is not detecting failure or not deciding
failure.
(17) Input revolution sensor is not deciding failure.
(18) Throttle signal is not detecting failure or not
deciding failure.
(19) Not emergency mode.
(20) Engine torque signal is not detecting failure or not
deciding failure.
(21) Pressure control solenoid is not detecting failure
not deciding failure.
(22) All of the following conditions are met.
• Device Control is not operating.
• Disable Normal Communication Service is receiving enable.
• DTC Clear is not operating.
Condition For Setting The DTC
The following conditions are detected two times or more
between ignition “ON” and ignition “OFF”.
The TCM detects following conditions are met for 1
second continuously.
• 2 second passed after gear change output and L-up “ON”/”OFF” output.
• T/C revolution difference more than 100 rpm for 1 second continuously.
• 3rd gear lock-up “OFF”.
Action Taken When The DTC Sets
• No squat control. (For preventing engine stall)
• Fix 1st gear to prevent engine stall when vehicle speed is and below 10 km/h (6 mph). (Cancel at 15
km/h {9 mph})
• Check Trans “ON”.
• DTC stored.
• MIL request “ON”. (EURO 4 only)
Conditions For Clearing The DTC
• The DTC can be cleared from the TCM history by
using a scan tool.
• The DTC will be cleared from history when the vehicle has achieved 40 warm-up cycles without a
failure reported.
•
After more than 1 second has elapsed after the
ignition key has been turned “ON”, short between
No.11 and No.4 (ground) of DLC (Data Link
Connector). Then, after 1 second, but within 6
seconds, discontinue shorting.
Diagnostic Aids
• Inspect the wiring for poor electrical connection at the TCM. Look for possible bent, backed out, deformed
or damaged terminals. Check for weak terminal
tension as well. Also check for a chafed wire that
could short to bare metal or other wiring.
Inspect for a broken wire inside the insulation.
• W hen diagnosing for a possible intermittent short o
r
open condition, move the wiring harness while
observing test equipment for a change.

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TO MODEL INDEX
ISUZU KB P190 2007

TRANSMISSION CONTROL SYSTEM (AW30–40LE) 7A2-69

Circuit/System Testing DTC P0742
Step Action Value(s) YES NO
1
W as the On-Board Diagnostic (OBD) System Check
performed? 1. Install the scan tool. — Go to
Step 2 Go to OBD
System Check
2 1. Install a scan tool.
2. Turn “ON” the ignition.
3. Review and record scan tool data.
4. Operate the vehicle within scan tool data.

Does a scan tool indicate DTC P0742? — Go to
Step 3 Refer to
Diagnostic Aids
3 Perform the transmission fluid checking procedure.
Refer to checking Transmission Fluid level and
Condition in Automatic Transmission 7A section.
If the problem found, repair or replaces necessary.

W as the problem found? — Go to
Step 8 Go to Step 4
4 Observe the TCC slip speed data on a scan tool.
1. Turn “ON” the ignition with engine “ON”.
2. Road testing the vehicle.
3. The throttle position is more than 20%.
4. The vehicle speed is between 5 km/h (3 mph) and 100 km/h (62 mph).
5. The TCC slip speed is more than 150 rpm at 2nd gear L-up “OFF”.
6. The throttle position is more than 25%.
7. The vehicle speed is between 5 km/h (3 mph) and 80 km/h (50 mph).
8. The T/C revolution difference is less than 100 rpm at 3rd L-up “OFF”.

Above conditions were indicated on a scan tool
display? — Refer to
Diagnostic Aids Go to
Step 5
5 Check the following items.
• Check the L-up solenoid valve. (Refer to Section
7A3)
• L-up solenoid valve stuck “ON” the release position
(Refer to Section 7A4)
• Misaligned or damaged valve body gasket.
• Restricted apply passage.

If the problem found, replaces as necessary.

W as the problem found? — Go to
Step 8 Go to Step 6
6 Check the DTC on a scan tool.

Is DTC found on a scan tool? — Go to
Step 7 Go to Step 8

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ISUZU KB P190 2007