chassis ISUZU TF SERIES 2004 Workshop Manual

8A-130 ELECTRICAL-BODY AND CHASSIS
FRONT TURN LIGHT
Removal
RTW38DSH000601

1. Turn the socket counterclockwise to disconnect it from the
front turn light housing.
2. Pull the bulb from the socket.


Installation
Follow the removal procedure in the reverse order to install the
front turn light.
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.


CLEARANCE LIGHT
Removal
RTW38DSH000601

1. Turn the socket counterclockwise to disconnect it from the
clearance light housing.
2. Pull the bulb from the socket.


Installation
Follow the removal procedure in the reverse order to install the
clearance light.
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.

ELECTRICAL-BODY AND CHASSIS 8A-131


LICENSE PLATE LIGHT
Removal
1. Remove the lens cover 1 and the connector 2.
2. Pull the bulb
3 to remove it.



Installation
Follow the removal procedure in the reverse order to install the
license plate light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that the license plate light bulb is correctly
installed.
This will prevent a poor contact and open circuit.



HEADLIGHT BEAM SWITCH
(COMBINATION SWITCH)
Removal
1. Disconnect the battery ground cable.
2. Remove the screws on the lower part of the steering wheel.
3. Remove the horn pad.
4. Remove the wiring connector.
5. Remove the steering wheel fixing nuts.
6. Remove the steering wheel.
Refer to the "STEERING" Section of this manual.
7. Remove the Instrument panel lower cover.
8. Remove the steering column cover.
9. Disconnect the connector.
10. Remove the headlight beam switch (lever) from the steering
shaft (combination switch).


Installation
Follow the removal procedure in the reverse order to install the
headlight beam switch (lever).
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that the headlight beam switch connector is
securely connected.
This will prevent a poor contact and an open circuit.

8A-132 ELECTRICAL-BODY AND CHASSIS

Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
Wire damage will result.


AIMING OF HEADLIGHT
Check and adjust the inflation pressures, clean the headlight,
park the vehicle on a level surface and insure that vehicle is at
curb weight.


VERTICAL ADJUSTMENT
Use a screwdriver for vertical adjustment.



HORIZONTAL ADJUSTMENT
Use a screwdriver horizontal adjustment.


Installation
To install, follow the removal steps in the reverse order.
Noting the following point:
1. After installing the headlight, be sure to adjust the headligh
t
aim.

HEADLIGHT ADJUSTMENT
Preparation
Place the vehicle with 1 person in driver seat on a level surface
and check to see if the inflation pressure of the tires is correct,
the lenses are clean, the battery is sufficiently charged, and
adjust to place vehicle by using the screen.
1. Set a vertical screen on a level surface.
2. Toward the screen
1from the bulb center mark of the
headlight, extend parallel lines to the floor. Mark point
A
and B on the screen at the intersection of parallel line and
the screen.
3. Draw vertical lines through point
A and B on the screen.

ELECTRICAL-BODY AND CHASSIS 8A-133


4. Keep the vehicle 2 1m apart from the screen 1.
5. Draw a horizontal line through point
A and Bon the screen
1.



6. Turn the headlight low beam on.
7. Adjust the CUTLINE 11.6 mm below the horizontal line
H.
8. Adjust the BENDING POINT to the vertical line
V.
NOTE:
Always adjust vertical adjustment first.

8A-134 ELECTRICAL-BODY AND CHASSIS
INSPECTION AND REPAIR





Switch side Harness side
B-60 B-60



LIGHTING SWITCH
Lighting Switch Connections

Terminal
SW No.
position 3 2 1
OFF
Tail

Headlight





Switch side Harness side
B-60 B-60


HEADLIGHT BEAM SWITCH
Headlight Beam and Passing Switch
Connections
Terminal NO.
SW position 1 4
HI
At “Dimmer” position
LO
At “Passing” Position

ELECTRICAL-BODY AND CHASSIS 8A-135


LIGHTING RELAY, TAIL RELAY
Check continuity between the relay terminals.
2 - 1............................. No continuity
(When battery voltage is applied between 3 and 4)
2 - 1............................. Continuity



GLOVE BOX ILLUMINATION
Removal
1. Remove the bulb cover 1.
2. Remove the bulb
2.


Installation
To install, follow the removal steps in the reverse order.


POWER/3rd START SW
Removal
 Refer to the “Front consol” Section 10 of this manual.
1. Disconnect the battery ground cable.
2. Remove the power/3rd start switch.
3. Remove the bulb.

Installation
To install, follow the removal steps in the reverse order.


A/T LEVER LIGHT BULB
Removal
 Refer to the “Front consol” Section 10 of this manual.
1. Remove the A/T lever cover.
2. Remove the light bulb
1.

Installation
To install, follow the removal steps in the reverse order.

8A-136 ELECTRICAL-BODY AND CHASSIS
FRONT FOG LIGHT
PARTS LOCATION (RHD)






RTW48AXF015001 & RTW48AXF015101

ELECTRICAL-BODY AND CHASSIS 8A-137

PARTS LOCATION (LHD)






RTW48AXF015201 & RTW48AXF015301

8A-138 ELECTRICAL-BODY AND CHASSIS

CIRCUIT DIAGRAM (RHD)




RTW48AXF007801

ELECTRICAL-BODY AND CHASSIS 8A-139

CIRCUIT DIAGRAM (RHD) EUROPE




RTW48AXF008001