ISUZU TF SERIES 2004 Workshop Manual

ISUZU TF SERIES 2004 Workshop Manual TF SERIES 2004 ISUZU ISUZU https://www.carmanualsonline.info/img/61/57180/w960_57180-0.png ISUZU TF SERIES 2004 Workshop Manual
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Page 181 of 4264

ISUZU TF SERIES 2004  Workshop Manual REAR AXLE  4B-17
 
14. 
Install shoe assembly with adjuster lever, shoe 
assembly with parking brake lever and spring. 
15. 
Install return spring. 
16. 
Install shoe clamp spring and tension pin.

Page 182 of 4264

ISUZU TF SERIES 2004  Workshop Manual 4B-18  REAR AXLE
 
17. 
Install brake pipe and ABS sensor and tighten it to 
the specified torque. 
 
Torque :  
 
ABS Sensor 
8 N
m (0.8 kg
m/69 lb
ft) 
 
Brake Pipe 
16 N
m (1.6 kg
m/12 lb
ft)

Page 183 of 4264

ISUZU TF SERIES 2004  Workshop Manual REAR AXLE  4B-19
 
Differential Assembly 
Disassemble View 
Legend
 
 
1. 
Bolt 
 
2. 
Bearing Cap 
 
3. 
Differential Cage Assembly 
 
4. 
Side Bearing Outer Race 
 
5. 
Side Bearing 
 
6. 
Adjust Sh

Page 184 of 4264

ISUZU TF SERIES 2004  Workshop Manual 4B-20  REAR AXLE
 
Disassembly 
1. 
Using holding fixture 5-8840-0275-0 and holding 
fixture base 5-8840-0003-0, fix the differential 
assembly to the bench.  
425L100007
 
2. 
Apply a setting mark to

Page 185 of 4264

ISUZU TF SERIES 2004  Workshop Manual REAR AXLE  4B-21
 
8. 
Removed flange assembly.  
9. 
Remove the drive pinion assembly using a soft 
metal rod and a hammer. 
 
 
 
 
425RY005
 
10. 
Remove collapsible spacer. 
11. 
Remove the inner

Page 186 of 4264

ISUZU TF SERIES 2004  Workshop Manual 4B-22  REAR AXLE
 
Reassembly 
1. 
Install outer bearing outer race by using installer 5-
8840-2164-0 and grip 5-8840-0007-0. 
 
425L100002
2. 
Install inner bearing outer race by using installer 5-
8

Page 187 of 4264

ISUZU TF SERIES 2004  Workshop Manual REAR AXLE  4B-23
 
c. 
Clean the side bearing bores. Place discs and 
dial indicator on to arbor, and place tool into 
position in side bearing bores. Install and 
tighten the bearing caps to the spec

Page 188 of 4264

ISUZU TF SERIES 2004  Workshop Manual 4B-24  REAR AXLE
 
 
 
 
 
425RS022
Legend 
 
1. 
Example=Dial indicator reading od 0.085 
 
g. 
Record the pinion depth code on the head of 
the drive pinion. The number indicates a 
necessary change

Page 189 of 4264

ISUZU TF SERIES 2004  Workshop Manual REAR AXLE  4B-25
 
h. 
Select the shim using table below. 
 mm ( in)   Pi ni on 
 marki ng 
 
+10 +8 +6 +4 +2  0  -2  -4  -6  -8 -10 Dial indicator 
reading (inches)            
0.073          1.94 (0

Page 190 of 4264

ISUZU TF SERIES 2004  Workshop Manual 4B-26  REAR AXLE
 
4.  Place the shim on the drive pinion, then install the
inner bearing onto the pinion by using installer 9-
8522-1165-0 and a press. 
Note: 
Do not apply pressure to the roller cag
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