217 ISUZU TF SERIES 2004 User Guide
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2004, Model line: TF SERIES, Model: ISUZU TF SERIES 2004Pages: 4264, PDF Size: 72.63 MB
Page 2671 of 4264
ENGINE DRIVEABILITY AND EMISSIONS 6E–95
2 Using the DVM and check the “CHECK ENGINE”
lamp circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the ECM connector.
3. Ignition “On”.
4. Check the circuit for open circuit.
Was the DVM indicated specified value?
10 - 14.5V Go to Step 5Go to Step 3
3 Check the “CHECK ENGINE” lamp bulb.
If the bulb is burnt out, repair as necessary.
Was the problem found?—Verify repair Go to Step 4
4 Using the DVM and check the “CHECK ENGINE”
lamp circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the meter connector and ECM
connector.
3. Check the circuit for open circuit.
Was the problem found?
—Verify repair Go to Step 5
5 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 6
6 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step Action Value(s) Yes No
V
32C56(J2)
3217C56(J2)B24
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6E–210 ENGINE DRIVEABILITY AND EMISSIONS
8 Using the DVM and check the “Check Engine” lamp
circuit.
Breaker box is available:
1. Ignition “Off”, engine “Off”.
2. Install the breaker box as type A. (ECM
disconnected) Refer to 6E-88 page.
3. Remove the meter connector.
4. Check the circuit for open or short to ground
circuit.
Was the problem found?
Breaker box is not available:
1. Ignition “Off”, engine “Off”.
2. Disconnect the ECM connector.
3. Remove the meter connector.
4. Check the circuit for open or short to ground
circuit.
Was the problem found?
—Repair faulty
harness and
verify repair Go to Step 9
9 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 10
10 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No
J2-25
Breaker BoxB-24
C-56(J2)
B-24 3217
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ENGINE DRIVEABILITY AND EMISSIONS 6E–217
DIAGNOSTIC TROUBLE CODE (DTC) P1625 ECM SYSTEM RESET
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The engine control module (ECM) monitors unex pected
ECM reset. This will not turn on MIL light on, only
records code DTC P1625.
Diagnostic Aids
Check for the follwing conditions:
P1625 alone stored does not need diagnosis. Clear
DTC code.
NOTE: DTC P1625 is a DTC to record a ECM reset
history. If DTC P1625 is not reset and no engine
abnormality occurs after learing the DTC, no farther
diagnostic procedures are required.
Diagnostic Trouble Code (DTC) P1625 ECM System Reset
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P1625 B ECM Sy ste m Reset ECM re se t ha s o ccurre d o ther tha n “On”. Engine control disabled.
Step A ction Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0:
Diagnostic Trouble Code”.
Is the DTC P1625 stored as “Present Failure”?—Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”.
2. Select “Clear DTC Information” with the Tech2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed
This Ignition” in “F2: DTC Information”.
Was the DTC P1625 stored in this ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4 Is the Immobilizer function programmed in the ECM?—Verify repair Go to Step 5
5 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 6
6 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r—
Page 2982 of 4264
0A-10 GENERAL INFORMATION
LENGTH
FEET TO METERS
ft. 0 1 2 3 4 5 6 7 8 9 ft. m m m m m m m m m m - 0.305 0.610 0.914 1.219 1.524 1.829 2.134 2.438 2.743 - 10 3.048 3.353 3.658 3.962 4.267 4.572 4.877 5.182 5.486 5.791 10 20 6.096 6.401 6.706 7.010 7.315 7.620 7.925 8.230 8.534 8.839 20 30 9.144 9.449 9.754 10.058 10.363 10.668 10.973 11.278 11.582 11.887 30 40 12.192 12.497 12.802 13.106 13.411 13.716 14.021 14.326 14.630 14.935 40 50 15.240 15.545 15.850 16.154 16.459 16.764 17.069 17.374 17.678 17.983 50 60 18.288 18.593 18.898 19.202 19.507 19.812 20.117 20.422 20.726 21.031 60 70 21.336 21.641 21.946 22.250 22.555 22.860 23.165 23.470 23.774 24.079 70 80 24.384 24.689 24.994 25.298 25.603 25.908 26.213 26.518 26.822 27.127 80 90 27.432 27.737 28.042 28.346 28.651 28.956 29.261 29.566 29.870 30.175 90100 30.480 30.785 31.090 31.394 31.699 32.004 32.309 32.614 32.918 33.223 100
METERS TO FEET
m 0 1 2 3 4 5 6 7 8 9 m ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. - 3.2808 6.5617 9.8425 13.1234 16.4042 19.6850 22.9659 26.2467 29.5276 - 10 32.8084 36.0892 39.3701 42.6509 45.9318 49.2126 52.4934 55.7743 59.0551 62.3360 10 20 65.6168 68.8976 72.1785 75.4593 78.7402 82.0210 85.3018 88.5827 91.8635 95.1444 20 30 98.4252 101.7060 104.9869 108.2677 111.5486 114.8294 118.1102 121.3911 124.6719 127.9528 30 40 131.2336 134.5144 137.7953 141.0761 144.3570 147.6378 150.9186 154.1995 175.4803 160.7612 40 50 164.0420 167.3228 170.6037 173.8845 177.1654 180.4462 183.7270 187.0079 190.2887 193.5696 50 60 196.8504 200.1312 203.4121 206.6929 209.9738 213.2546 216.5354 219.8163 223.0971 226.3780 60 70 229.6588 232.9396 236.2205 239.5013 242.7822 246.0630 249.3438 252.6247 255.9055 259.1864 70 80 262.4672 265.7480 269.0289 272.3097 275.5906 278.8714 282.1522 285.4331 288.7139 291.9948 80 90 295.2756 298.5564 301.8373 305.1181 308.3990 311.6798 314.9606 318.2415 321.5223 324.8032 90 100 328.0840 331.3648 334.6457 337.9265 341.2074 344.4882 347.7690 351.0499 354.3307 357.6116 100
MILES TO KILOMETERS
miles 0 1 2 3 4 5 6 7 8 9 miles km km km km km km km km km km - 1.609 3.219 4.828 6.437 8.047 9.656 11.265 12.875 14.484 - 10 16.093 17.703 19.312 20.921 22.531 24.140 25.750 27.359 28.968 30.578 10 20 32.187 33.796 35.406 37.015 38.624 40.234 41.843 43.452 45.062 46.671 20 30 48.280 49.890 51.499 53.108 54.718 56.327 57.936 59.546 61.155 62.764 30 40 64.374 65.983 67.592 69.202 70.811 72.420 74.030 75.639 77.249 78.858 40 50 80.467 82.077 83.686 85.295 86.905 88.514 90.123 91.733 93.342 94.951 50 60 96.561 98.170 99.779 101.389 103.000 104.607 106.217 107.826 109.435 111.045 60 70 112.654 114.263 115.873 117.482 119.091 120.700 122.310 123.919 125.529 127.138 70 80 128.748 130.357 131.966 133.576 135.185 136.794 138.404 140.013 141.622 143.232 80 90 144.841 146.450 148.060 149.669 151.278 152.888 154.497 156.106 157.716 159.325 90 100 160.934 162.544 164.153 165.762 167.372 168.981 170.590 172.200 173.809 175.418 100
KILOMETERS TO MILES
km 0 1 2 3 4 5 6 7 8 9 km miles miles miles miles miles miles miles miles miles miles - 0.621 1.243 1.864 2.485 3.107 3.728 4.350 4.971 5.592 - 10 6.214 6.835 7.456 8.078 8.699 9.321 9.942 10.563 11.185 11.806 10 20 12.427 13.049 13.670 14.292 14.913 15.534 16.156 16.777 17.398 18.020 20 30 18.641 19.262 19.884 20.505 21.127 21.748 22.370 22.990 23.612 24.233 30 40 24.855 25.476 26.098 26.719 27.340 27.962 28.583 29.204 29.826 30.447 40 50 31.065 31.690 32.311 32.933 33.554 34.175 34.797 35.418 36.039 36.661 50 60 37.282 37.904 38.525 39.146 39.768 40.389 41.010 41.632 42.253 42.875 60 70 43.496 44.117 44.739 45.360 45.981 46.603 47.224 47.845 48.467 49.088 70 80 49.711 50.331 50.952 51.574 52.195 52.816 53.438 54.059 54.681 55.302 80 90 55.923 56.545 57.166 57.187 58.409 59.030 59.652 60.273 60.894 61.516 90 100 62.137 62.758 63.390 64.001 64.622 65.244 65.865 66.487 67.108 67.729 100
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0A-12 GENERAL INFORMATION
VOLUME
GALLONS (U.S.) TO LITERS
U.S. gal. 0 1 2 3 4 5 6 7 8 9 U.S. gal. liters liters liters liters liters liters liters liters liters liters - 3.7854 7.5709 11.3563 15.1417 18.9271 22.7126 26.4980 30.2834 34.0633 - 10 37.8543 41.6397 45.4251 49.2105 52.9960 56.7814 60.5668 64.3523 68.1377 71.9231 10 20 75.7085 79.4940 83.2794 87.0648 90.8502 94.6357 98.4211 102.2065 105.9920 109.7774 20 30 113.5629 117.3482 121.1337 124.9191 128.7045 132.4901 136.2754 140.0608 143.8462 147.6316 30 40 141.4171 155.2025 158.9879 162.7734 166.5588 170.3442 174.1296 177.9151 181.7005 185.4859 40 50 189.2713 193.0568 196.8422 200.6276 204.4131 208.1985 211.9839 215.7693 219.5548 223.3402 50 60 227.1256 230.9110 234.6965 238.4819 242.2673 246.0527 249.8382 253.6236 257.4090 261.1945 60 70 264.9799 268.7653 272.5507 276.3362 280.1216 283.9070 287.6924 291.4779 295.2633 299.0487 70 80 302.8342 306.6196 310.4050 314.1904 317.9759 321.7613 325.5467 329.3321 333.1176 336.9030 80 90 340.6884 344.4738 348.2593 352.0447 355.8301 359.6156 363.4010 367.1864 370.9718 374.7573 90 100 378.5427 382.3281 386.1135 389.8990 393.6844 397.4698 401.2553 405.0407 408.8261 412.6115 100
LITERS TO GALLONS (U.S.)
liters 0 1 2 3 4 5 6 7 8 9 liters gal. gal. gal. gal. gal. gal. gal. gal. gal. gal. - 0.2642 0.5283 0.7925 1.0567 1.3209 1.5850 1.8492 2.1134 2.3775 - 10 2.6417 2.9059 3.1701 3.4342 3.6984 3.9626 4.2268 4.4909 4.7551 5.0193 10 20 5.2834 5.5476 5.8118 6.0760 6.3401 6.6043 6.8685 7.1326 7.3968 7.6610 20 30 7.9252 8.1893 8.4535 8.7117 8.9818 9.2460 9.5102 9.7743 10.0385 10.3027 30 40 10.5669 10.8311 11.0952 11.3594 11.6236 11.8877 12.1519 12.4161 12.6803 12.9444 40 50 13.2086 13.4728 13.7369 14.0011 14.2653 14.5295 14.7936 15.0578 15.3220 15.5861 50 60 15.8503 16.1145 16.3787 16.6428 16.9070 17.1711 17.4354 17.6995 17.9637 18.2279 60 70 18.4920 18.7562 19.0204 19.2846 19.5487 19.8129 20.0771 20.3412 20.6054 20.8696 70 80 21.1338 21.3979 21.6621 21.9263 22.1904 22.4546 22.7188 22.9830 23.2471 23.5113 80 90 23.7755 24.0397 24.3038 24.5680 24.8322 25.0963 25.3605 25.6247 25.8889 26.1530 90 100 26.4172 26.6814 26.9455 27.2097 27.4739 27.7381 28.0022 28.2664 28.5306 28.7947 100
GALLONS (IMP.) TO LITERS
Imp gal. 0 1 2 3 4 5 6 7 8 9 Imp gal. liters liters liters liters liters liters liters liters liters liters - 4.5459 9.0918 13.6377 18.1836 22.7295 27.2754 31.8213 36.3672 40.9131 - 10 45.4590 50.0049 54.5508 59.0967 63.6426 68.1885 72.7344 77.2803 81.8262 86.3721 10 20 90.9180 95.4639 100.0098 104.5557 109.1016 113.6475 118.1934 122.7393 127.2852 131.8311 20 30 136.3770 140.9229 145.4688 150.0147 154.5606 159.1065 163.6524 168.1983 172.7442 177.2901 30 40 181.8360 186.3819 190.9278 195.4737 200.0196 204.5655 209.1114 213.6573 218.2032 222.7491 40 50 227.2950 231.8409 236.3868 240.9327 245.4786 250.0245 254.5704 259.1163 263.6622 268.2081 50 60 272.7540 277.2999 281.8458 286.3917 290.9376 295.4835 300.0294 304.5753 309.1212 313.6671 60 70 318.2130 322.7589 327.3048 331.8507 336.8966 340.9425 345.4884 350.0343 354.5802 359.1261 70 80 363.6720 368.2179 372.7638 377.3097 381.8556 386.4015 390.9474 395.4933 400.0392 404.5851 80 90 409.1310 413.6769 418.2228 422.7687 427.3146 431.8605 436.4064 440.9523 445.4982 450.0441 90 100 454.5900 459.1359 463.6818 468.2277 472.7736 477.3195 481.8654 486.4113 490.9572 495.5031 100
LITERS TO GALLONS (IMP.)
liters 0 1 2 3 4 5 6 7 8 9 liters gal. gal. gal. gal. gal. gal. gal. gal. gal. gal. - 0.2200 0.4400 0.6599 0.8799 1.0999 1.3199 1.5399 1.7598 1.9798 - 10 2.1998 2.4198 2.6398 2.8597 3.0797 3.2997 3.5197 3.7397 3.9596 4.1796 10 20 4.3996 4.6196 4.8396 5.0595 5.2795 5.4995 5.7195 5.9395 6.1594 6.3794 20 30 6.5994 6.8194 7.0394 7.2593 7.4793 7.6993 7.9193 8.1393 8.3592 8.5792 30 40 8.7992 9.0192 9.2392 9.4591 9.6791 9.8991 10.1191 10.3391 10.5590 10.7790 40 50 10.9990 11.2190 11.4390 11.6590 11.8789 12.0989 12.3189 12.5389 12.7588 12.9788 50 60 13.1988 13.4188 13.6388 13.8587 14.0787 14.2987 14.5187 14.7387 14.9586 15.1786 60 70 15.3986 15.6186 15.8386 16.0585 16.2785 16.4985 16.7185 16.9385 17.1584 17.3784 70 80 17.5984 17.8184 18.0384 18.2583 18.4783 18.6983 18.9183 19.1383 19.3582 19.5782 80 90 19.7982 20.0182 20.2382 20.4581 20.6781 20.8981 21.1181 21.3381 21.5580 21.7780 90 100 21.9980 22.2180 22.4380 22.6579 22.8779 23.0979 23.3179 23.5379 23.7578 23.9778 100
Page 2985 of 4264
GENERAL INFORMATION 0A-13
MASS
POUNDS TO KILOGRAMS
lbs. 0 1 2 3 4 5 6 7 8 9 lbs. kg kg kg kg kg kg kg kg kg kg - 0.454 0.907 1.361 1.814 2.268 2.722 3.175 3.629 4.082 - 10 4.536 4.990 5.443 5.897 6.350 6.804 7.257 7.711 8.165 8.618 10 20 9.072 9.525 9.979 10.433 10.886 11.340 11.793 12.247 12.701 13.154 20 30 13.608 14.061 14.515 14.969 15.422 15.876 16.329 16.783 17.237 17.690 30 40 18.144 18.597 19.051 19.504 19.958 20.412 20.865 21.319 21.772 22.226 40 50 22.680 23.133 23.587 24.040 24.494 24.948 25.401 25.855 26.308 26.762 50 60 27.216 27.669 28.123 28.576 29.030 29.484 29.937 30.391 30.844 31.298 60 70 31.751 32.205 32.659 33.112 33.566 34.019 34.473 34.927 35.380 35.834 70 80 36.287 36.741 37.195 37.648 38.102 38.555 39.009 39.463 39.916 40.370 80 90 40.823 41.277 41.731 42.184 42.638 43.091 43.545 43.998 44.452 44.906 90 100 45.359 45.813 46.266 46.720 47.174 47.627 47.081 48.534 48.988 49.442 100
KILOGRAMS TO POUNDS
kg 0 1 2 3 4 5 6 7 8 9 kg lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. lbs. - 2.205 4.409 6.614 8.818 11.023 13.228 15.432 17.637 19.842 - 10 22.046 24.251 26.455 28.660 30.865 33.069 35.274 37.479 39.683 41.888 10 20 44.092 46.297 48.502 50.706 52.911 55.116 57.320 59.525 61.729 63.934 20 30 66.139 68.343 70.548 72.753 74.957 77.162 79.366 81.571 83.776 85.980 30 40 88.185 90.390 92.594 94.799 97.003 99.208 101.413 103.617 105.822 108.026 40 50 110.231 112.436 114.640 16.845 119.050 121.254 123.459 125.633 127.868 130.073 50 60 132.277 134.482 136.687 138.891 141.096 143.300 145.505 147.710 149.914 152.119 60 70 154.324 156.528 158.732 160.937 163.142 165.347 167.551 169.756 171.961 174.165 70 80 176.370 178.574 180.780 182.984 185.188 187.393 189.597 191.802 194.007 196.211 80 90 198.416 200.621 202.825 205.030 207.234 209.439 211.644 213.848 216.053 218.258 90 100 220.462 222.667 224.871 227.076 229.281 231.485 233.690 235.895 238.099 240.304 100
KILOGRAMS TO NEWTON
kg 0 1 2 3 4 5 6 7 8 9 kg N N N N N N N N N N - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 558.40 598.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100
NEWTON TO KILOGRAMS
N 0 10 20 30 40 50 60 70 80 90 kg kg kg kg kg kg kg kg kg kg kg N - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 10 10.197 11.217 12.237 13.256 14.276 15.296 16.316 17.335 18.355 19.375 10 20 20.394 21.414 22.434 23.453 24.473 25.493 26.513 27.532 28.552 29.572 20 30 30.592 31.611 32.631 33.651 34.670 35.690 36.710 37.730 38.749 39.769 30 40 40.789 41.809 42.828 43.848 44.868 45.887 46.907 47.927 48.947 49.966 40 50 50.986 52.006 53.025 54.045 55.065 56.085 57.104 58.124 59.144 60.163 50 60 61.183 62.203 63.223 64.242 65.262 66.282 67.302 68.321 69.341 70.361 60 70 71.380 72.400 73.420 74.440 75.459 76.479 77.499 78.518 79.538 80.558 70 80 81.578 82.597 83.617 84.637 85.656 86.676 87.696 88.716 89.735 90.755 80 90 91.775 92.795 93.814 94.834 95.854 96.873 97.893 98.913 99.933 100.952 90 100 101.972 102.992 104.011 105.031 106.051 107.071 108.090 109.110 110.130 111.149 100
Page 2986 of 4264
0A-14 GENERAL INFORMATION
PRESSURE
POUNDS PER SQUARE INCHES TO KILOGRAMS PER SQUARE CENTIMETERS
lb/in2 0 1 2 3 4 5 6 7 8 9 lb/in2 (psi) kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 (psi) - 0.0703 0.1406 0.2109 0.2812 0.3515 0.4218 0.4921 0.5625 0.6328 - 10 0.7031 0.7734 0.8437 0.9140 0.9843 1.0546 1.1249 1.1952 1.2655 1.3358 10 20 1.4061 1.4764 1.5468 1.6171 1.6874 1.7577 1.8280 1.8983 1.9686 2.0389 20 30 2.1092 2.1795 2.2498 2.3201 2.3904 2.4607 2.5311 2.6014 2.6717 2.7420 30 40 2.8123 2.8826 2.9529 3.0232 3.0935 3.1638 3.2341 3.3044 3.3747 3.4450 40 50 3.5154 3.5857 3.6560 3.7263 3.7966 3.8669 3.9372 4.0075 4.0778 4.1481 50 60 4.2184 4.2887 4.3590 4.4293 4.4996 4.5700 4.6403 4.7106 4.7809 4.8512 60 70 4.9215 4.9918 5.0621 5.1324 5.2027 5.2730 5.3433 5.4136 5.4839 5.5543 70 80 5.6246 5.6947 5.7652 5.8355 5.9058 5.9761 6.0464 6.1167 6.1870 6.2573 80 90 6.3276 6.3979 6.4682 6.5386 6.6089 6.6792 6.7495 6.8198 6.8901 6.9604 90 100 7.0307 7.1010 7.1713 7.2416 7.3119 7.3822 7.4525 7.5228 7.5932 7.6635 100
KILOGRAMS PER SQUARE CENTIMETERS TO POUNDS PER SQUARE INCHES
kg/cm2 0 1 2 3 4 5 6 7 8 9 kg/cm2 lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) - 14.22 28.45 42.67 56.89 71.12 85.34 99.56 113.78 128.01 - 10 142.23 156.45 170.68 184.90 199.12 213.35 227.57 241.79 256.01 270.24 10 20 284.46 298.6 312.91 327.13 341.35 355.58 369.80 384.02 398.24 412.47 20 30 426.69 440.91 455.14 469.36 483.58 497.81 512.03 526.25 540.47 554.70 30 40 568.92 583.14 597.37 611.59 625.81 640.04 654.26 668.48 682.70 696.93 40 50 711.16 725.37 739.60 753.82 768.04 782.27 795.49 810.71 824.93 839.16 50 60 853.38 867.60 881.83 896.05 910.27 924.50 938.72 952.94 967.16 981.39 60 70 995.61 1009.83 102406 1038.28 1052.50 1066.73 1080.95 1095.17 1109.39 1123.62 70 80 1137.84 1152.06 1166.27 1180.51 1194.73 1208.96 1223.18 1237.40 1251.62 1265.85 80 90 1280.07 1294.20 1308.52 1322.74 1336.96 1351.19 1365.41 1379.63 1393.85 1408.08 90 100 1422.30 1436.52 1450.75 1464.97 1479.19 1493.42 1507.64 1521.86 1536.08 1550.31 100
KILOGRAMS PER SQUARE CENTIMETERS TO KILO PASCAL
kg/cm2 0 1 2 3 4 5 6 7 8 9 kg/cm2 KPa KPa KPa KPa KPa KPa KPa KPa KPa KPa - - 98.1 196.1 294.2 392.3 490.3 588.4 686.5 784.5 882.6 - 10 980.7 1078.7 1176.8 1274.9 1372.9 1471.0 1569.1 1667.1 1765.2 1863.3 10 20 1961.3 2059.4 2157.5 2255.5 2353.6 2451.7 2549.7 2647.8 2745.9 2843.9 20 30 2942.0 3040.1 3138.1 3236.2 3334.3 3432.3 3530.4 3628.5 3726.5 3824.6 30 40 3922.7 4020.7 4118.8 4216.9 4314.9 4413.0 4511.1 4609.1 4707.2 4805.3 40 50 4903.3 5001.4 5099.5 5197.5 5295.6 5393.7 5491.7 5589.8 5687.9 5785.9 50 60 5584.0 5982.1 6080.1 6178.2 6276.3 6374.3 6472.4 6570.5 6668.5 6766.6 60 70 6864.7 6962.7 7060.8 7158.9 7256.9 7355.0 7453.1 7551.1 7649.2 7747.3 70 80 7845.3 7943.4 8041.5 8139.5 8237.6 8335.7 8433.7 8531.8 8629.9 8727.9 80 90 8826.0 8924.1 9022.1 9120.2 9218.3 9316.3 9414.4 9512.5 9610.5 9708.6 90 100 9806.7 9904.7 10002.8 10100.8 10198.9 10297.0 10395.0 10493.1 10591.2 10689.2 100
KILO PASCAL TO KILOGRAMS PER SQUARE CENTIMETERS
KPa 0 100 200 300 400 500 600 700 800 900 KPa kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 1000 10.197 11.217 12.237 13.256 14.276 15.296 16.316 17.335 18.355 19.375 1000 2000 20.394 21.414 22.434 23.453 24.473 25.493 26.513 27.532 28.552 29.572 2000 3000 30.592 31.611 32.631 33.651 34.670 35.690 36.710 37.730 38.749 39.769 3000 4000 40.789 41.809 42.828 743.848 44.868 45.887 46.907 47.927 48.947 49.966 4000 5000 50.986 52.006 53.025 54.045 55.065 56.085 57.104 58.124 59.144 60.163 5000 6000 61.183 62.203 63.223 64.242 65.262 66.282 67.302 68.321 69.341 70.361 6000 7000 71.380 72.400 73.420 74.440 75.459 76.479 77.499 78.518 79.538 80.558 7000 8000 81.578 82.597 83.617 84.637 85.656 86.676 87.696 88.716 89.735 90.755 8000 9000 91.775 92.794 93.814 94.834 95.854 96.873 97.893 98.913 99.933 100.952 9000 10000 101.972 102.992 104.011 105.031 106.051 107.071 108.090 109.110 110.130 111.149 10000
Page 2987 of 4264
GENERAL INFORMATION 0A-15
TORQUE
FOOT POUNDS TO KILOGRAMMETERS
ft. lbs. 0 1 2 3 4 5 6 7 8 9 ft. lbs. kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - 0.138 0.277 0.415 0.553 0.691 0.830 0.968 1.106 1.244 - 10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10 20 2.765 2.903 3.042 3.180 3.318 3.456 3.595 3.733 3.871 4.009 20 30 4.148 4.286 4.424 4.562 4.700 4.839 4.977 5.115 5.253 5.392 30 40 5.530 5.668 5.807 5.945 6.083 6.221 6.360 6.498 6.636 6.774 40 50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50 60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60 70 9.678 9.816 9.954 10.093 10.231 10.369 10.507 10.646 10.784 10.922 70 80 11.060 11.199 11.337 11.475 11.613 11.752 11.890 12.028 12.166 12.305 80 90 12.442 12.581 12.719 12.858 12.996 13.134 13.272 13.410 13.549 13.687 90 100 13.826 13.964 14.102 14.240 14.379 14.517 14.655 14.793 14.932 15.070 100
KILOGRAMMETERS TO FOOT POUNDS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. - 7.23 14.47 21.70 28.93 36.17 43.40 50.63 57.86 65.10 - 10 72.33 79.56 86.80 94.03 101.26 108.50 115.73 122.96 130.19 137.43 10 20 144.66 151.89 159.13 166.36 173.59 180.83 188.06 195.29 202.52 209.76 20 30 217.00 224.22 231.46 238.69 245.92 253.16 260.39 267.62 274.85 282.09 30 40 289.32 296.55 303.79 311.02 318.25 325.49 332.72 339.95 347.18 354.42 40 50 361.65 368.88 376.12 383.35 390.58 397.82 405.05 412.28 419.51 426.75 50 60 433.98 441.21 448.45 455.68 462.91 470.15 477.38 484.61 491.84 499.08 60 70 506.31 513.54 520.78 528.01 535.24 542.48 549.71 556.94 564.17 571.41 70 80 578.64 585.87 593.11 600.34 607.57 614.81 622.04 629.27 636.50 643.74 80 90 650.97 658.20 665.44 672.67 679.90 687.14 694.37 701.60 708.83 716.07 90 100 723.30 730.53 737.77 745.00 752.23 759.47 766.70 773.93 781.16 788.40 100
KILOGRAMMETERS TO NEWTONMETERS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 588.40 589.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100
NEWTONMETERS TO KILOGRAMMETERS
N-m 0 10 20 30 40 50 60 70 80 90 N-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 100 10.197 11.217 12.236 13.256 14.276 15.296 16.315 17.335 18.355 19.374 100 200 20.394 21.414 22.433 23.453 24.473 25.493 26.512 27.532 28.552 29.571 200 300 30.591 31.611 32.630 33.650 34.670 35.690 36.710 37.729 38.749 39.768 300 400 40.789 41.808 42.827 43.847 44.867 45.887 46.906 47.926 48.946 49.965 400 500 50.986 52.005 53.024 54.044 55.064 56.084 57.103 58.123 59.143 60.162 500 600 61.183 62.202 63.221 64.241 65.261 66.281 67.300 68.320 69.340 70.359 600 700 71.380 72.399 73.418 74.438 75.485 76.478 77.497 78.517 79.537 80.556 700 800 81.577 82.596 83.615 84.635 85.655 86.675 87.694 88.714 89.734 90.753 800 900 91.774 92.793 93.812 94.832 95.852 96.872 97.891 98.911 99.931 100.950 900 1000 101.972 102.990 104.009 105.029 106.049 107.069 108.088 109.108 110.128 111.147 1000
Page 2988 of 4264
0A-16 GENERAL INFORMATION
TEMPERATURE
FAHRENHEIT TO CENTIGRADE
F C F C F C F C F C F C F C F C
-60 -51.1 -2 -18.9 56 13.3 114 45.6 172 77.8 230 110.0 288 142.2 346 174.4-58 -50 0 -17.8 58 14.4 116 46.7 147 78.9 232 111.1 290 143.3 348 175.6-56 -48.9 2 -16.7 60 15.6 118 47.8 176 80.0 234 112.2 292 144.4 350 176.7-54 -47.8 4 -15.6 62 16.7 120 48.9 178 81.1 236 113.3 294 145.6 352 177.8-52 -46.7 6 -14.4 64 17.8 122 50.0 180 82.2 238 114.4 296 146.7 354 178.9-50 -45.6 8 -13.3 66 18.9 124 51.1 182 83.3 240 115.6 298 147.8 356 180.0-48 -44.4 10 -12.2 68 20.0 126 52.2 184 84.4 242 116.7 300 148.9 358 181.1-46 -43.3 12 -11.1 70 21.1 128 53.3 186 85.6 244 117.8 302 150.0 360 182.2-44 -42.2 14 -10.0 72 22.2 130 54.4 188 86.7 246 118.9 304 151.1 362 183.3-42 -41.1 16 -8.9 74 23.3 132 55.6 190 87.8 248 120.0 306 152.2 364 184.4-40 -40.0 18 -7.8 76 24.9 134 56.7 192 88.9 250 121.1 308 153.3 366 185.6-38 -38.9 20 -3.7 78 25.6 136 57.8 194 90.0 252 122.2 310 154.4 368 186.7-36 37.8 22 -5.6 80 26.7 138 58.9 196 91.1 254 123.3 312 155.6 370 187.8-34 36.7 24 -4.4 82 27.8 140 60.0 198 92.2 256 124.4 314 156.7 372 188.9-32 -35.6 26 -3.3 84 28.9 142 61.1 200 93.3 258 125.6 316 157.8 374 190.0-30 -34.4 28 -2.2 86 30.0 144 62.2 202 94.4 260 126.7 318 158.9 376 191.1-28 -33.3 30 -1.1 88 31.1 146 63.3 204 95.6 262 127.8 320 160.0 378 192.2-26 -32.2 32 -0 90 32.2 148 64.4 206 96.7 264 128.9 322 161.1 380 193.3-24 -31.1 34 1.1 92 33.3 150 65.6 208 97.8 266 130.0 324 162.2 382 194.4-22 -30.0 36 2.2 94 34.4 152 66.7 210 98.9 268 131.1 326 163.3 384 195.6-20 -28.9 38 3.3 96 35.6 154 67.8 212 100.0 270 132.2 328 164.4 386 196.7-18 -27.8 40 4.4 98 36.7 156 68.9 214 101.1 272 133.3 330 165.6 388 197.8-16 -26.7 42 5.6 100 37.8 158 70.0 216 102.2 274 134.4 332 166.7 390 198.9-14 -25.6 44 6.7 102 38.9 160 71.1 218 103.3 276 135.6 334 167.8 382 200.0-12 -24.4 46 7.8 104 40.0 162 72.2 220 104.4 278 136.7 336 168.9 400 204.4-10 -23.3 48 8.9 106 41.1 164 73.3 222 105.6 280 137.8 338 170.0 410 210.0-8 -22.2 50 10.0 108 42.2 166 74.4 224 106.7 282 138.9 340 171.1 420 215.6-6 -21.1 52 11.1 110 43.3 168 75.6 226 107.8 284 140.0 342 172.2 430 221.1-4 -20.0 54 12.2 112 44.4 170 76.7 228 108.9 286 141.1 344 173.3 440 226.7
CENTIGRADE TO FAHRENHEIT
C
F
C
F
C
F
C
F
C
F
C
F
C
F
C
F
-50 -58.0 -18 -0.4 14 57.2 46 114.8 78 172.4 110 230.0 142 287.6 174 345.2-49 -56.2 -17 1.4 15 59.0 47 116.6 79 174.2 111 231.8 143 289.4 175 347.0-48 -54.4 -16 3.2 16 60.8 48 118.4 80 176.0 112 233.6 144 291.2 176 348.8-47 -52.6 -15 5.0 17 62.6 49 120.2 81 177.8 113 235.4 145 293.0 177 350.6-46 -50.8 -14 6.8 18 64.4 50 122.0 82 179.6 114 237.2 146 294.8 178 352.4-45 -49.0 -13 8.6 19 66.2 51 123.8 83 181.4 115 239.0 147 296.6 179 354.2-44 -47.2 -12 10.4 20 68.0 52 125.6 84 183.2 116 240.8 148 298.4 180 356.0-43 -45.4 -11 12.2 21 69.8 53 127.4 85 185.0 117 242.6 149 300.2 181 357.8-42 -43.6 -10 14.0 22 71.6 54 129.2 86 186.8 118 244.4 150 302.0 182 359.6-41 -41.8 -9 15.8 23 73.4 55 131.0 87 188.6 119 246.2 151 303.8 183 361.4-40 -40.0 -8 17.6 24 75.2 56 132.8 88 190.4 120 248.0 152 305.6 184 363.2-39 -38.2 -7 19.4 25 77.0 57 134.6 89 192.2 121 249.8 153 307.4 185 365.0-38 -36.4 -6 21.2 26 78.8 58 136.4 90 194.0 122 251.6 154 309.2 186 366.8-37 -34.6 -5 23.0 27 80.6 59 138.2 91 195.8 123 253.4 155 311.0 187 368.6-36 -32.8 -4 24.8 28 82.4 60 140.0 92 197.6 124 255.2 156 312.8 188 370.4-35 -31.0 -3 26.6 29 84.2 61 141.8 93 199.4 125 257.0 157 314.6 189 372.2-34 -29.2 -2 28.4 30 86.0 62 143.6 94 201.2 126 258.8 158 316.4 190 374.0-33 -27.4 -1 30.2 31 87.8 63 145.4 95 203.0 127 260.6 159 318.2 191 375.8-32 -25.6 0 32.0 32 89.6 64 147.2 96 204.8 128 262.4 160 320.0 192 377.6-31 -23.8 1 33.8 33 91.4 65 149.0 97 206.6 129 264.2 161 321.8 193 379.4-30 -22.0 2 35.6 34 93.2 66 150.8 98 208.4 130 266.0 162 323.6 194 381.2-29 -20.2 3 37.4 35 95.0 67 152.6 99 210.2 131 267.8 163 325.4 195 383.0-28 -18.4 4 39.2 36 96.8 68 154.4 100 212.0 132 269.6 164 327.2 196 384.8-27 -16.6 5 41.0 37 98.6 69 156.2 101 213.8 133 271.4 165 329.0 197 386.6-26 -14.8 6 42.8 38 100.4 70 158.0 102 215.6 134 273.2 166 330.8 198 388.4-25 -13.0 7 44.6 39 102.2 71 159.8 103 217.4 135 275.0 167 332.6 199 390.2-24 -1.2 8 46.4 40 104.0 72 161.6 104 219.2 136 276.8 168 334.4 200 392.0-23 -9.4 9 48.2 41 105.8 73 163.4 105 221.0 137 278.6 169 336.4 210 410.0-22 -7.6 10 50.0 42 107.6 74 165.2 106 222.8 138 280.4 170 338.0 220 428.0-21 -5.8 11 51.8 43 109.4 75 167.0 107 224.6 139 282.2 171 339.8 230 446.0-20 -4.4 12 53.6 44 111.2 76 168.8 108 226.4 140 284.0 172 341.6 240 464.0-19 -2.2 13 55.4 45 113.0 77 170.6 109 228.2 141 285.8 173 343.4 250 482.0
Page 3203 of 4264
MANUAL TRANSMISSION 7B1-39
Disassembly
1. Use a pair of snap ring pliers to remove the top gear
shaft snap ring(1).
2. Remove top gear shaft(2) with ball bearing(3).
3. Use a bench press and the bearing remover 5-8840-
0015-0 to remove the ball bearing(3).
226RW216
4. Remove needle bearing (4) and top block ring (5),
mainshaft snap ring.
5. Use a pair of snap ring pliers to remove the
mainshaft snap ring (6).
226RS008
6. Use a bench press and the bearing remover 5-8840-
0015-0 to remove the 3rd-4th synchronizer
assembly (7) as a set.
Disassemble the synchronizer assembly.
226RW217
Legend
(1) Springs
(2) Sleeve
(3) Clutch Hub
(4) Inserts
7. Remove 3rd block ring (8), 3rd gear (9), and needle
bearing (10).
8. Use a bench press and the bearing remover 5-8840-
0015-0 to remove the 1st gear(14) together with the
mainshaft ball bearing(12), 1st gear thrust bearing
(13), and needle bearing collar (11).
226RW218