immobilizer ISUZU TF SERIES 2004 Workshop Manual

ENGINE DRIVEABILITY AND EMISSIONS 6E–173
10 Using the DVM and check the injector signal circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the injector connector for the affected
cylinder.
3. Check the circuit for short to voltage circuit.
Was the DVM indicated voltage?
—Repair faulty
harness and
verify repair Go to Step 12
11 Replace the injector for the affected cylinder.
Was the problem solved?—Verify repair Go to Step 12
12 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 13
13 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No
V
2
E-6 No.1 Cylinder
V
2
E-7 No.2 Cylinder
V
2
E-8 No.3 Cylinder
V
2
E-9 No.4 Cylinder

6E–176 ENGINE DRIVEABILITY AND EMISSIONS
8 Using the DVM and check the knock sensor circuit.
Breaker box is available:
1. Ignition “Off”, engine “Off”.
2. Install the breaker box as type A. (ECM
disconnected) Refer to 6E-88 page.
3. Disconnect the knock sensor.
4. Check the circuit for open circuit.
Was the problem found?
Breaker box is not available:
1. Ignition “Off”, engine “Off”.
2. Disconnect the knock sensor connector and ECM
connector.
3. Check the circuit for open circuit.
Was the problem found?
—Repair faulty
harness and
verify repair Go to Step 9
9 Substitute a known good knock sensor and recheck.
Was the problem solved?—Go to Step 10 Go to Step 11
10 Replace the knock sensor.
Was the problem solved?—Verify repair Go to Step 11
11 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 12
12 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No
J1-3J1-32 Breaker Box
E-84





3 E-60(J1) E-84
322 1

ENGINE DRIVEABILITY AND EMISSIONS 6E–179
7 Using the DVM and check the knock sensor circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the knock sensor connector.
3. Check the circuit for short to voltage circuit.
Was the DVM indicated voltage?
—Repair faulty
harness and
verify repair Go to Step 8
8 Substitute a known good knock sensor and recheck.
Was the problem solved?—Go to Step 9Go to Step 10
9 Replace the knock sensor.
Was the problem solved?—Verify repair Go to Step 10
10 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 11
11 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No
VV
E-84
2
1

ENGINE DRIVEABILITY AND EMISSIONS 6E–185
13 Check any accessory parts which may cause electric
interference or magnetic interference.
Was the problem found?—Remove the
accessory parts
and verify repair Go to Step 14
14 Substitute a known good CKP sensor and recheck.
Was the problem solved?—Go to Step 15Go to Step 16
15 Replace the CKP sensor.
Was the problem solved?—Verify repair Go to Step 16
16 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 17
17 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No

6E–190 ENGINE DRIVEABILITY AND EMISSIONS
8 Using the DVM and check the ignition coil module
power supply circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the ignition coil module connector.
3. Check the circuit for open circuit.
Was the DVM indicated specified value?
10 - 14.5V Go to Step 10Go to Step 9
9 Repair the open or short to ground circuit between the
“IGN. Coil” fuse (15A) and ignition coil module.
Is the action complete?—Veri fy repai r—
10 Replace the ignition coil module.
Was the problem solved?—Verify repair Go to Step 11
11 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 12
12 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No
V
E-18
2

6E–194 ENGINE DRIVEABILITY AND EMISSIONS
9 Using the DVM and check the purge solenoid valve
signal circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the purge solenoid valve connector.
3. Check the circuit for short to voltage circuit.
Was the DVM indicated voltage?
—Repair faulty
harness and
verify repair Go to Step 10
10 Substitute a known good purge solenoid valve and
recheck.
Was the problem solved?—Go to Step 11Go to Step 12
11 Replace the purge solenoid valve.
Was the problem solved?—Verify repair Go to Step 12
12 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 13
13 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Veri fy repai r— Step A ction Value(s) Yes No
V
E-66
1

6E–196 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0502 Vehicle Speed Sensor Circuit Low Input
Step A ction Value(s) Yes No
1 Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select “F0: Read DTC Infor By Priority” in “F0:
Diagnostic Trouble Code”.
Is the DTC P0502 stored as “Present Failure”?—Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. Using the Tech2, ignition “On” and engine “Off”.
2. Select “Clear DTC Information” with the Tech2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F5: Failed
This Ignition” in “F2: DTC Information”.
Was the DTC P0502 stored in this ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4 Check for poor/faulty connection at the VSS, meter,
immobilizer control unit (if equipped), ECM and other
connectors. If a poor/faulty connection is found, repair
the faulty terminal.
Was the problem found?
—Verify repair Go to Step 5
5 Remove the VSS from the housing case and visually
check.
Was the problem found? —Go to Step 19Go to Step 6
68
23
27
910 C-56(J2)
B-68
B-24
E-44

ENGINE DRIVEABILITY AND EMISSIONS 6E–197
6 Using the DVM and check the VSS signal.
1. Ignition “On”, vehicle “Run (lift up)”.
2. Measure the VSS output voltage at sensor, meter,
immobilizer control unit (if equipped) and ECM.
Does the tester indicate specified value?
If a oscilloscope is available, monitor the VSS signal.
Does the oscilloscope indicate correct wave form?
Refer to
Diagnostic Aids
and Go to Step
21Refer the table
7 Using the DVM and check the VSS power supply
circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the VSS connector.
3. Check the circuit for open or short to ground
circuit.
Was the DVM indicated specified value?
10 - 14.5V Go to Step 9Go to Step 8
8 Repair the open circuit between the VSS and meter
fuse.
Is the action complete?—Veri fy repai r— Step A ction Value(s) Yes No
Me asure ment Position Vo lta ge (V)
(AC Range)If No
Go od
VSS terminal 3 & GND Appro xima te ly
7.0 V at 20km/hGo to
Step 7
Meter B24 connector 9 &
GNDGo to
Step 11
Meter B24 connector 10 &
GNDGo to
St e p 1 3
Immo bilize r control unit B68
co nnecto r 6 & GNDGo to
St e p 1 4
Immo bilize r control unit B68
co nnecto r 8 & GNDApproximately
6.5V at 20km/hGo to
St e p 1 6
ECM C56 (J2) co nnecto r 23 &
GNDGo to
St e p 1 7
Vehicle Speed Sensor (V SS) Reference Wave Form








CH1
0V


CH2
0V




Measurement Terminal: CH1: ECM J2-23(+) / CH2: VSS 3(+)
GND(-)
Measurement Scale: CH1: 10V/div / CH2: 10V/div 50ms/div
Measurement Condition: A pproxim ately 20km/h
Note: The vehicle is without immobilizer syste m,
CH1 signal is sam e as CH2.
V
E-44
1

ENGINE DRIVEABILITY AND EMISSIONS 6E–199
12 Using the DVM and check the VSS signal circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the VSS connector and meter
connector.
3. Check the circuit for open or short to ground
circuit.
If a open or short to ground circuit is found, repair the
faulty harness and verify repair.
Is the action complete?
—Veri fy repai r—
13 Replace the speed meter.
Is the action complete?—Veri fy repai r—
14 Using the DVM and check the VSS signal circuit.
1. Ignition “On”, engine “Off”.
2. Disconnect the meter connector and immobilizer
control unit connector (if equipped).
3. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 15Repair faulty
harness and
verify repair
15 Using the DVM and check the VSS signal circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the meter connector and immobilizer
control unit connector (if equipped).
3. Check the circuit for open or short to ground
circuit.
If a open or short to ground circuit is found, repair the
faulty harness and verify repair.
Is the action complete?
—Veri fy repai r— Step A ction Value(s) Yes No
B-24
9E-44
3
V
B-68
6
B-24
10B-68
6

6E–200 ENGINE DRIVEABILITY AND EMISSIONS
16 Replace the immobilizer control unit (if equipped).
Is the action complete?—Veri fy repai r—
17 Using the DVM and check the VSS signal circuit.
1. Ignition “Off”, engine “Off”.
2. Disconnect the immobilizer control unit connector
(if equipped) and ECM connector.
3. Ignition “On”.
4. Check the circuit for short to power supply circuit.
Was the DVM indicated specified value?
Less than 1V Go to Step 18Repair faulty
harness and
verify repair
18 Using the DVM and check the VSS signal circuit.
Breaker box is available:
1. Ignition “Off”, engine “Off”.
2. Install the breaker box as type A. (ECM
disconnected) Refer to 6E-88 page.
3. Disconnect the immobilizer control unit connector
(if equipped).
4. Check the circuit for open or shot to ground circuit.
Was the problem found?
Breaker box is not available:
1. Ignition “Off”, engine “Off”.
2. Disconnect the immobilizer control unit connector
(if equipped) and ECM connector.
3. Check the circuit for open or short to ground
circuit.
Was the problem found?
—Repair faulty
harness and
verify repair Go to Step 21
19 Substitute a known good VSS and recheck.
Was the problem solved?—Go to Step 20Go to Step 21 Step A ction Value(s) Yes No
V
C-56(J2)
23
J2-32Breaker BoxB-68




B-68 C-56(J2)
23
8