light ISUZU TF SERIES 2004 Repair Manual

ELECTRICAL-BODY AND CHASSIS 8A-167

3. High mounted stoplight does not light

Checkpoint Trouble Cause Countermeasure



Repair or replace the high
mounted stoplight

Continuity between 3
L-5 -
1
L-5


High mounted stoplight
malfunction
NG
Repair an open circuit or
connector contact between
3
L-5 - 8 H-6
Voltage between 1 L-5 -
ground with brake pedal
depressed
(Should be battery voltage
present)
Open circuit or poor connector
contact
NG OK

Repair grounding point contact

C-2


Grounding point
C-2


Poor grounding point contact
NG
OK

8A-168 ELECTRICAL-BODY AND CHASSIS
TURN SIGNAL LIGHT AND HAZARD WARNING LIGHT
1. Turn signal light does not light on both sides (RH and LH)

Checkpoint Trouble Cause Countermeasure



Replace the flasher unit

Flasher unit malfunction
NG

Repair or replace the
combination switch
Turn signal switch continuity
between connector
5
B-60 - 6 B-60 and
5
B-60 - 7 B-60 when
turn signal switch operates
Short circuit between
connector 3
B-61 - 1 B-61
when turn signal switch
operates with starter switch
in “ON” position (Turn
signal light should be ON)

Poor switch point contact or
faulty switch
NG OK

Reinstall or replace fuse No.
EB-16 (10A)

Fuse No. EB-16 (10A, Fuse
box)

Poor fuse contact or blown
fuse
NG
OK OK

Repair open circuit or
connector contact
Continuity between
connector 2
B-61 -ground
(Should be continuity)


Open circuit or poor connector
contact
NG

ELECTRICAL-BODY AND CHASSIS 8A-169
2. Turn signal light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure



Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG
(LH)
Continuity between
3
C-25 - 6 B-60 (FRT),
1
C-35 - 6 B-60 (SIDE)
1
F-6 - 6 B-60 (RR)
(RH)
Continuity between
3
C-18 - 7 B-60 (FRT),
1
C-1 - 7 B-60 (SIDE)
1
F-5 - 7 B-60 (RR)

Repair or replace the
combination switch

Turn signal switch continuity

Poor switch point contact or
faulty switch
NG
OK OK

Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG



3. Hazard warning light does not light



Repair or replace the hazard
SW.

Hazard SW. malfunction
NG
Voltage between 5 B-16 -
ground (Should be battery
voltage present)

Hazard SW. continuity


Reinstall or replace the fuse
No. EB-16 (10A)

Fuse No. EB-16 (10A, Relay
and fuse box)

Poor fuse contact or blown
fuse
NG
OK OK

Repair open circuit or
connector contact
Open circuit or poor
connector contact between
fuse No. EB-16 (10A) -
5
B-16 NG



4. Flashing rate too fast (One side)

Replace the bulb or repair
open circuitInspect bulbBurned out bulb NG

8A-170 ELECTRICAL-BODY AND CHASSIS
BACKUP LIGHT
1. Backup light does not light on one side (RH or LH)

Checkpoint Trouble Cause Countermeasure

Repair grounding point contactPoor ground contact NGGrounding point
Replace the bulb or repair
connector contactBackup light bulb continuityBurned out bulb or poor
connector contact NG
OK



2. Backup light does not light on both sides



Repair or replace the switch

Poor switch point contact of
faulty switch
NG
Voltage between 5 F-6
(5
F-5 ) - ground with
starter switch ON and shift
lever into reverse position
(Should be battery voltage
present)

Back up light switch (mode
switch) continuity


Reinstall or replace fuse No.
C-4 (15A)

Fuse No. C-4 (15A, Fuse box)

Poor fuse contact or blown
fuse
NG
OK OK

Repair open circuit or
connector contact

Open circuit or poor connector
contact
NG

ELECTRICAL-BODY AND CHASSIS 8A-173
REMOVAL AND INSTALLATION


REAR COMBINATION LIGHT
Stoplight
Removal
1. Open the rear gate.
2. Remove the screws of rear combination light.
3. Remove the rear combination light assembly.


4. Turn the bulb 2 counterclockwise to remove it.



Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.

HIGH MOUNTED STOPLIGHT
Remove the bulb socket
1. Remove the high mounted stoplight ASM.

Remove the screws.

Disconnect the connector.

2. Remove the bulb socket.

Turn the bulb
1 counterclockwise to remove it.

8A-174 ELECTRICAL-BODY AND CHASSIS

Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.

SIDE TURN LIGHT
Removal
1. Remove the lens 1.

Pull the light/bulb toward you while pushing the ligh
t
housing in the rear direction of the vehicle to release its
lock.

Remove the socket by turning it counterclockwise.
2. Pull the bulb
2 to remove it.


Installation
Follow the removal procedure in the reverse order to install the
side turn light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that the side turn light bulb is correctly
installed.
This will prevent a poor contact and an open circuit.
















REAR COMBINATION LIGHT
Turn Signal Light
Removal
1. Open the rear gate.
2. Remove the screws.
3. Remove the rear combination light assembly.

4. Turn the bulb 1 counterclockwise to remove it.

ELECTRICAL-BODY AND CHASSIS 8A-175
Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that the rear combination light bulb is
correctly installed.
This will prevent a poor contact and an open circuit.

ELECTRICAL-BODY AND CHASSIS 8A-177

REAR COMBINATION LIGHT
Back Up Light
Removal
1. Open the rear gate.
2. Remove the screws.
3. Remove the rear combination light assembly.

4. Turn the bulb
3 counterclockwise to remove it.



Installation
Follow the removal procedure in the reverse order to install the
rear combination light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulbs
Be absolutely sure that each bulb is correctly installed.
This will prevent a poor contact and an open circuit.

This illustration is based on RHD model

HAZARD WARNING FLASHER SWITCH
Removal
1. Disconnect the battery ground cable.
2. Instrument Panel Cluster Assembly

Refer to Section 10 “BODY” for instrument panel cluste
r
assembly removal steps.
3. Hazard Warning Switch

Disconnect the switch connector.

To remove the switch, push the lock from the back side
of the cluster assembly.


Installation
To install, follow the removal procedure in the reverse order.



Connector
Be absolutely sure that the hazard warning flasher switch
connector is securely connected.
This will prevent a poor contact and an open circuit.

8A-178 ELECTRICAL-BODY AND CHASSIS
BACK UP LIGHT SWITCH
Removal
1. Disconnect the battery ground cable.
2. Disconnect the connector
1.
3. Remove the back up light switch from the transmission
2.



Installation
Follow the removal procedure in the reverse order to install the
back up light switch.
Pay close attention to the important points mentioned in the
following paragraphs.



Back up Light Switch Threads
Apply liquid gasket to the threaded portion and install the back
up light switch.



Connector
Be absolutely sure that the back up light connector is securely
connected.
This will prevent a poor contact and an open circuit.

HORN
Removal
1. Remove the radiator grille.
Refer to the “HEADLIGHT” removal procedure.
2. Loosen the horn bolt.
3. Disconnect the horn connector.


Installation
Follow the removal procedure in the reverse order to install the
horn.
Pay close attention to the important point mentioned in the
following paragraphs.



Connector
Be absolutely sure the horn connector is securely connected.
This will prevent a poor contact and open circuit.

8A-180 ELECTRICAL-BODY AND CHASSIS

3. Push the SRS air bag area1 and area2. At that time confirm
the audible noise of each stud.
4. Enable the SRS (Refer to “Enabling the SRS”in this
section).


INSPECTION AND REPAIR





Switch side Harness side
B-60 B-60

TURN SIGNAL SWITCH
Lighting Switch Connections

Terminal No.
SW position 5 6 7
Left

Neutral

Right
Turning
direction





Switch side
B-16
HAZARD WARNING FLASHER SWITCH
Hazard Warning Flasher Switch Connections
Terminal
No.
SW position
4
6
5
3
2
1
7
8
ON
OFF