ECU ISUZU TF SERIES 2004 Manual Online

6E–172 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
3 1. Using the Tech 2, ignition “On” and engine “Off”.
2. Select “F1: Clear DTC Information” in “F0:
Diagnostic Trouble Codes” with the Tech 2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F0: Read
DTC Infor As Stored By ECU” in the “F0:
Diagnostic Trouble Codes”.
Was the DTC P0215 (Symptom Code A) stored in this
ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
4 Replace the injection pump assembly.
Is the action complete?—Verify repair— Step Action Value(s) Yes No

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –173
Diagnostic Trouble Code (DTC) P0215 (Sy mptom Code B) (Flash Code 52) Fuel
Cutoff Solenoid Valve Circuit High Input
Step Action Value(s) Yes No
1Was the “On-Board Diagnostic (OBD) System Check ”
performed?
— Go to Step 2 Go to
On Board
Diagnostic
(OBD) System Check
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor As Stored By ECU ” in
“ F0: Diagnostic Trouble Codes ”.
Is the DTC P0215 (Symptom Code B) stored as
“ Present Failure ”? —Go to Step 3 Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech 2, ignition “On ” and engine “Off ”.
2. Select “F1: Clear DTC Information ” in “F0:
Diagnostic Trouble Codes ” with the Tech 2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F0: Read
DTC Infor As Stored By ECU ” in the “F0:
Diagnostic Trouble Codes ”.
Was the DTC P0215 (Symptom Code B) stored in this
ignition cycle? —Go to Step 4 Refer to
Diagnostic Aids and Go to Step
4
4 Check for poor/faulty connection at the ECM or PSG (pump control unit) connector. If a poor/faulty
connection is found, repair as necessary.
Was the problem found?
— Verify repair Go to Step 5
5 Visually check the PSG (pump control unit). Was the problem found? —Go to Step 8 Go to Step 6
105
5 E-6
C-57

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E –175
Diagnostic Trouble Code (DTC) P0215 (Sy mptom Code C) (Flash Code 52) Fuel
Cutoff Solenoid Valve Always Active
Step Action Value(s) Yes No
1Was the “On-Board Diagnostic (OBD) System Check ”
performed?
— Go to Step 2 Go to
On Board
Diagnostic
(OBD) System Check
2 1. Connect the Tech 2. 2. Review and record the failure information.
3. Select “F0: Read DTC Infor As Stored By ECU ” in
“ F0: Diagnostic Trouble Codes ”.
Is the DTC P0215 (Symptom Code C) stored as
“ Present Failure ”? —Go to Step 3 Refer to
Diagnostic Aids and Go to Step
3
3 1. Using the Tech 2, ignition “On ” and engine “Off ”.
2. Select “F1: Clear DTC Information ” in “F0:
Diagnostic Trouble Codes ” with the Tech 2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F0: Read
DTC Infor As Stored By ECU ” in the “F0:
Diagnostic Trouble Codes ”.
Was the DTC P0215 (Symptom Code C) stored in this
ignition cycle? —Go to Step 4 Refer to
Diagnostic Aids and Go to Step
4
4 Check for poor/faulty connection at the ECM or PSG (pump control unit) connector. If a poor/faulty
connection is found, repair as necessary.
Was the problem found?
— Verify repair Go to Step 5
5 Visually check the PSG (pump control unit). Was the problem found? —Go to Step 7 Go to Step 6
105
5 E-6
C-57

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–177
Diagnostic Trouble Code (DTC) P0215 (Sy mptom Code D) (Flash Code 52) Fuel
Cutoff Solenoid Valve Malfunction
Step Action Value(s) Yes No
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select “F0: Read DTC Infor As Stored By ECU” in
“F0: Diagnostic Trouble Codes”.
Is the DTC P0215 (Symptom Code D) stored as
“Present Failure”?—Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. Using the Tech 2, ignition “On” and engine “Off”.
2. Select “F1: Clear DTC Information” in “F0:
Diagnostic Trouble Codes” with the Tech 2 and
clear the DTC information.
3. Operate the vehicle and monitor the “F0: Read
DTC Infor As Stored By ECU” in the “F0:
Diagnostic Trouble Codes”.
Was the DTC P0215 (Symptom Code D) stored in this
ignition cycle?—Go to Step 4Refer to
Diagnostic Aids
4 Is the ECM programmed with the latest software
release?
If not, download the latest software to the ECM using
the “SPS (Service Programming System)”.
Was the problem solved?—Verify repair Go to Step 5
5 Substitute a known good ECM and recheck.
Was the problem solved?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure. —Go to Step 6Go to Step 7
6 Replace the ECM.
Is the action complete?
IMPORTANT: The replacement ECM must be
programmed. Refer to section of the Service
Programming System (SPS) in this manual.
Following ECM programming, the immobilizer system
(if equipped) must be linked to the ECM. Refer to
section 11 “Immobilizer System-ECM replacement” for
the ECM/Immobilizer linking procedure.—Verify repair—
7 Replace the injection pump assembly.
Is the action complete?—Verify repair—

6E–180 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0216 (Symptom Code A) (Flash Code 54)
Injection Timing Control Circuit Malfunction
Diagnostic Trouble Code (DTC) P0216 (Symptom Code B) (Flash Code 54)
Injection Timing Control Circuit Malfunction
Step Action Value(s) Yes No
1 Was the "On-Board Diagnostic (OBD) System Check"
performed?
-Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
2 1. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor As Stored By ECU" in
"F0: Diagnostic Trouble Codes".
Is the DTC P0216 (Symptom Code A) or P0216
(Symptom Code B) stored as "Present Failure"? - Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
3 1. 1Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0216 (Symptom Code A) or P0216
(Symptom Code B) stored in this ignition cycle? - Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4 Perform the air bleeding in the fuel line sufficiently.
A ir Bleeding Procedure:
1. Operate the priming pump until strong resistance
is felt.
2. Wait 1 minute, and operate the priming pump until
strong resistance is felt.
3. Once more wait, and operate the priming pump
until strong resistance is felt.
4. Turn the ignition switch to the "ON" position. Wait
until the glow indicator lamp turns off.
5. Turn the ignition switch to the "START" position
and crank the engine until it starts.
6. If the engine does not start, repeat Step 3 - 5.
7. Allow the engine to idle for 3 minutes to bleed air
completely form the fuel system and check for fuel
leakage.
DTC Re-check:
1. Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0216 (Symptom Code A) or P0216
(Symptom Code B) restored in this ignition cycle? - Go to Step 5Verify repair

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–185
Diagnostic Trouble Code (DTC) P0243 (Symptom Code 3) (Flash Ccode 64)
Turbocharger Wastegate Solenoid "A" Range/Performance
Step Action Value(s) Yes No
1Was the "On-Board Diagnostic (OBD) System Check"
performed?
-Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
21. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor As Stored By ECU" in
"F0: Diagnostic Trouble Codes".
Is the DTC P0243 (Symptom Code 3) stored as
"Present Failure"? -Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
31. Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0243 (Symptom Code 3) stored in this
ignition cycle? - Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4Remove the vacuum hose & vacuum regulating valve
a n d c h e c k f o r t h e f o l l o w i n g c o n d i t i o n s .
O b j e c t s b l o c k i n g t h e v a c u u m h o s e .
O b j e c t s b l o c k i n g t h e v a c u u m r e g u l a t i n g v a l v e .
Vacuum leaking at vacuum hose or vacuum
regu lat i ng v alv e.
Objects blocking at the wastegate solenoid valve.
If a problem is found, repair as necessary.
Was the problem found? - Verify repair Go to Step 5
5Remove the vacuum pressure sensor and visually
check.
Was the problem found? - Go to Step 6Go to Step 8
6Substitute a known good vacuum pressure sensor
a n d re ch e c k.
Was the problem solved? - Go to Step 7Go to Step 8
7R e p l a c e t h e v a c u u m p r e s s u r e s e n s o r.
Is the action complete? - Verify repair -

4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS 6E–187
Diagnostic Trouble Code (DTC) P0243 (Symptom Code 4) (Flash Code 64)
Turbocharger Wastegate Solenoid "A" Low
Step Action Value(s) Yes No
1Was the "On-Board Diagnostic (OBD) System Check"
performed?
-Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
21. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor As Stored By ECU" in
"F0: Diagnostic Trouble Codes".
Is the DTC P0243 (Symptom Code 4) stored as
"Present Failure"? - Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
31. 1Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0243 (Symptom Code 4) stored in this
ignition cycle? - Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4Check for poor/faulty connection at the wastegate
control solenoid or ECM connector. If a poor/faulty
connection is found, repair as necessary.
Was the problem found?
- Verify repair Go to Step 5
5Using the DVM and check the wastegate control
solenoid.
1 . I g n i t i o n " O f f " , e n g i n e " O f f " .
2. Disconnect the wastegate solenoid connector.
3. Measure the resistance of wastegate solenoid
coil.
Does the tester indicate standard resistance?
Approx imately
14.7 - 16.1

at 20C
Go to Step 6Go to Step 9
C-57C-123

Wastegate Solenoid





6E–190 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0243 (Symptom Code 5) (Flash Code 64)
Turbocharger Wastegate Solenoid "A" Range/Performance
Step Action Value(s) Yes No
1Was the "On-Board Diagnostic (OBD) System Check"
performed?
-Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
21. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor As Stored By ECU" in
"F0: Diagnostic Trouble Codes".
Is the DTC P0243 (Symptom Code 5) stored as
"Present Failure"? - Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
31. Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0243 (Symptom Code 5) stored in this
ignition cycle? - Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4Visually check the vacuum regulating valve.
If a problem is found, repair as necessary.
Was the problem found? - Verify repair Go to Step 5
5Using the DVM and check the wastegate control
solenoid.
1 . I g n i t i o n " O f f " , e n g i n e " O f f " .
2. Disconnect the wastegate solenoid connector.
3. Measure the resistance of wastegate solenoid
coil.
Does the tester indicate standard resistance?
Approx imately
14.7 - 16.1

at 20C
Go to Step 8Go to Step 6
6Substitute a known good wastegate control solenoid
a n d re ch e c k.
Was the problem solved? - Go to Step 7Go to Step 8
7Replace the wastegate control solenoid.
Is the action complete? - Verify repair -
8Using the pressure gauge and check the turbocharger
wastegate valve operation for broken diaphragm.
If a problem is found, repair as necessary.
Was a problem found? - Go to Step 9Go to Step 10
9Replace the turbocharger wastegate valve .
Is the action complete? - Verify repair -
Wastegate Solenoid





6E–192 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0243 (Symptom Code 6) (Flash Code 64)
Turbocharger Wastegate Solenoid "A" Malfunction
Step Action Value(s) Yes No
1Was the "On-Board Diagnostic (OBD) System Check"
performed?
-Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
21. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor As Stored By ECU" in
"F0: Diagnostic Trouble Codes".
Is the DTC P0243 (Symptom Code 6) stored as
"Present Failure"? - Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
31. 1Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0243 (Symptom Code 6) stored in this
ignition cycle? - Go to Step 4Refer to
Diagnostic Aids
and Go to Step
4
4Visually check the turbocharger wastegate valve and
hose.
If the hose is clogged or disconnected, repair as
n e c e s s a r y .
Was the problem found? - Verify repair Go to Step 5
5Using the pressure gauge and check the turbocharger
wastegate valve operation for broken diaphragm or
restrict shaft operation.
If a problem is found, repair as necessary.
Was a problem found? - Go to Step 6Go to Step 7
6R e p l a c e t h e t u r b o c h a r g e r w a s t e g a t e v a l v e .
Is the action complete? - Verify repair -
7Check for poor/faulty connection at the MAF sensor or
ECM connector. If a poor/faulty connection is found,
repair as necessary.
Was the problem found?
- Verify repair Go to Step 8
8V i s u a l l y c h e c k t h e M A F s e n s o r .
Was the problem found? - Go to Step 10Go to Step 9
C-57
C-116





6E–194 4JA1/4JH1 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0243 (Symptom Code 8) (Flash Code 64)
Turbocharger Wastegate Solenoid "A" High
Step Action Value(s) Yes No
1Was the "On-Board Diagnostic (OBD) System Check"
performed?
-Go to Step 2Go to On Board
Diagnostic
(OBD) System
Check
21. Connect the Tech 2.
2. Review and record the failure information.
3. Select "F0: Read DTC Infor As Stored By ECU" in
"F0: Diagnostic Trouble Codes".
Is the DTC P0243 (Symptom Code 8) stored as
"Present Failure"? - Go to Step 3Refer to
Diagnostic Aids
and Go to Step
3
31. Using the Tech 2, ignition "On" and engine "Off".
2. Select "F1: Clear DTC Information" in "F0:
Diagnostic Trouble Codes" with the Tech 2 and
c l e a r t h e D T C i n f o r m a t i o n .
3. Operate the vehicle and monitor the "F0: Read
DTC Infor As Stored By ECU" in the "F0:
Diagnostic Trouble Codes".
Was the DTC P0243 (Symptom Code 8) stored in this
ignition cycle? - Go to Step 4Refer to
Diagnostic Aids
4Check for poor/faulty connection at the wastegate
control solenoid or ECM connector. If a poor/faulty
connection is found, repair as necessary.
Was the problem found? - Verify repair Go to Step 5
5Using the DVM and check the wastegate control
solenoid.
1 . I g n i t i o n " O f f " , e n g i n e " O f f " .
2. Disconnect the wastegate solenoid connector.
3. Measure the resistance of wastegate solenoid
coil.
Does the tester indicate standard resistance?
Approx imately
14.7- 16.1
at
20C
Go to Step 6Go to Step 8
Wastegate Solenoid