Cylinder head removal ISUZU TF SERIES 2004 Workshop Manual

ISUZU TF SERIES 2004 Workshop Manual TF SERIES 2004 ISUZU ISUZU https://www.carmanualsonline.info/img/61/57180/w960_57180-0.png ISUZU TF SERIES 2004 Workshop Manual

Page 1182 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A – 42  ENGINE MECHANICAL 
 
ENGINE REPAIR KIT 
 
 
 
 
 
RTW36ALF000601 
 
Removal Steps   
  1. Cylinder head gasket 
  2. Head cover gasket 
  3. Head cover cap nut gasket 
  4. Drain cock gaske

Page 1203 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 63 
 
 
  Measuring Method-II 
1.  Measure the valve stem outside diameter. 
Refer to the Item "Valve Stem Outside Diameter". 
2.  Use a caliper calibrator or a telescoping

Page 1205 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 65 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Valve Contact Width 
1.  Check the valve contact faces for roughness and 
unevenness. Make smooth the valve contact surfaces. 
2.  Meas

Page 1825 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (6VE1 3.5L)  6A-1 
ENGINE 
CONTENTS 
Engine Mechanical.................................................6A 
Engine Cooling........................................................6B 
E

Page 1845 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (6VE1 3.5L)  6A-21 
Cylinder Head Cover LH 
Removal 
1. Disconnect battery ground cable. 
2. Disconnect positive crankcase ventilation hose. 
3. Remove camshaft angle sensor connecto

Page 1847 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (6VE1 3.5L)  6A-23 
Cylinder Head Cover RH 
Removal 
1. Disconnect battery ground cable. 
2. Remove air cleaner duct assembly. 
3. Disconnect ventilation hose from cylinder head
cove

Page 1858 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-34  ENGINE MECHANICAL (6VE1 3.5L) 
Camshaft 
Removal 
1. Disconnect battery ground cable. 
2. Remove crankshaft pulley. 
 Refer to removal procedure for Crankshaf
t
Pulley in this manual. 
3. Remo

Page 1861 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (6VE1 3.5L)  6A-37 
Cylinder Head 
Removal 
1. Remove engine hood. 
2. Disconnect battery ground cable. 
3. Drain radiator coolant. 
4. Drain engine oil. 
5. Remove crankshaft pulley

Page 1863 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (6VE1 3.5L)  6A-39 
Valve Stem Oil Controller, Valve Spring and Valve Guide 
Removal 
1. Disconnect battery ground cable. 
 Drain engine oil. 
2. Drain engine coolant. 
3. Remove cy

Page 1864 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-40  ENGINE MECHANICAL (6VE1 3.5L) 
Piston, Piston Ring and Connecting Rod 
Removal 
  
 
 
F06RW011 
 
Legend 
 (1) Cylinder Head 
 (2) Crankcase with Oil Pan 
 (3) Oil Pipe  
 (4) Oil Strainer 
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