power ISUZU TFS SERIES 1997 User Guide

CAB 10-15
DISASSEMBLY
(Front Door)
87 910
11 6
Disassembly Steps
1. Power window switch/Windows regulator
handle
2. Bezel
3. Speaker grill
4. Speaker assembly
5. Door pull case
6. Door mirror cover/Tweeter
7. Door trim pad
8. Door pocket
9. Power window box
10. Inner waste seal
11. Outer waste seal
12. Door mirror assembly
13. Door mirror bracket
14. Bracket
15. Speaker box
16. Water-proof sheet
17. Window glass
18. Window regulator/Power window motor
19. Glass run
20. Glass run rear channel
21. Inside lever
22. Door lock assembly/Door lock actuator
23. Glass run front channel
24. Door lock cylinder
25. Outside handle

10-16 CAB
Important Operations
1. Power Window Switch/Window Regulator Handle
Prise out the power window switch and remove the
connectors.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Bezel
Remove the screw while pulling the inside lever toward
you.
3. Speaker Grill
Pull out the clips.
4. Speaker Assembly
Remove 4 screws and disconnect the speaker harness
connector.
5. Door Pull Case
Remove the screw at the bottom of the case.

CAB 10-17
6. Door Mirror Cover/Tweeter
Pull out the upper clip, and then take out the catch at the
lower section.
If so equipped the tweeter, disconnect the speaker
harness connector.
7. Door Trim Pad
Remove the cover bottom of the trim pad (4 pcs), then
remove the screws.
8. Door Pocket
9. Power Window Box
10.Inner Waste Seal
11.Outer Waste Seal
12.Door Mirror Assembly
Remove 3 fixing bolts and then remove the connector.
13.Door Mirror Bracket
Remove 2 bolts at the lower section, and then remove 2
screws in the weather strip.
14.Bracket
15.Speaker Box
Remove 3 fixing bolts.
16.Water Proof Sheet
Take care not to damage the sheet when peeling it off.

10-18 CAB
17.Window Glass
Remove 2 screws through the access hole and pull out
the window glass upward.
18.Window Regulator/Power Window Motor
Disconnect the power window motor connector.
19.Glass Run
Pull it out of the door piller of the channel. (front/rear)
20.Glass Run Rear Channel
Remove 2 screws.
21.Inside Lever
22.Door Lock Assembly/Door Lock Actuator
Disconnect the linkage with the outside handle, the
inside lever and the lock cylinder.
23.Glass Run Front Channel
24.Door Lock Cylinder
Remove the door lock cylinder by applying finger
pressure from inside while depressing the retaining clip.
25.Outside Handle

CAB 10-19
DISASSEMBLY AND REASSEMBLY
(Rear Door)
3
2
910 181219 13
1716
15 14
6
5 4 1611
7
68
Disassembly Steps
1.Power window switch/Window regurator
handle
2. Speaker grill
3. Speaker
4. Bezel
5. Inside pull handole
6. Door trim pad
7. Arm rest sm
8. Bracket
9. Water proof sheet
10. Glass guide
11. Upper cover
12. Window regurator/Power window motor
13. Window glass
14. Bracket15. Inside lever
16. Outside handle
17. Door lock cylinder
18. Outer waste seal
19. Glass run
Reassembly Steps
To reassemble, follow the disassembly steps
in the reverse order.

CAB 10-23
REASSEMBLY
(Front Door)
15
23 21 24 2522 171620
Reassembly Steps
1. Outside handle
2. Door lock cylinder
3. Glass run front channel
4. Door lock assembly/Door lock actuator
5. Inside lever
6. Glass run rear channel
7. Glass run
8. Window regulator/Power window motor
9. Window glass
10. Water proof sheet
11. Speaker box
12. Bracket
13. Door mirror bracket14. Door mirror assembly
15. Outer waste seal
16. Inner waste seal
17. Power window box
18. Door pocket
19. Door trim pad
20. Door mirror cover/Tweeter
21. Door pull case
22. Speaker assembly
23. Speaker grill
24. Bezel
25. Power window switch/Windows regulator
handle

7C-46 CLUTCH
3. CLUTCH SHUDDER
Checkpoint Trouble Cause Countermeasure
Grease or oil adhering to the
facing
Clean the related parts and/or
replace the facing
Replace the transmission front
cover oil seal
Replace the pressure plate
assembly
Defective transmission front
cover oil seal
Pressure plate unevenly wornPressure plate
Clean the related parts and/or
replace the facing
Tighten the connections
Repair or replace the
applicable parts
Too much grease
Poorly connected components
causing looseness and
abrasion
OK
NG NG NG NG
OK
Power train
Clean and grease the spline
contact surface
Insufficient grease on the
spline contact surface of the
splined hub
Driven plate
Clean or repair the top gear
shaft spline
Replace the top gear shaft
Clean the related parts and/or
replace the facing
Replace the crankshaft rear oil
seal
Corrosion or step wear on the
top gear shaft spline
Defective crankshaft rear oil
seal
OKNG NG NG
OK
Continued on the next page