relay ISUZU TROOPER 1998 Service Repair Manual

ENGINE ELECTRICAL 6D – 23
QOS4 PREHEATING SYSTEM
GENERAL DESCRIPTION
QOS4 preheating system features a quick-on glow plug
with thermometer control of the glowing time and the
afterglow time function.
The system consists of the ECM, indicator lamp, ECT
sensor, vehicle speed sensor, relay and temperature
self-control type glow plugs.With the employment of the ECT sensor, the glow time
changes according to the engine coolant temperature,
thus allowing optimum starting conditions to be
obtained.
The after glow time function is controlled by ECM.
NOTE:
Refer to DTC P0380 and P0381 of 6E section.
SYSTEM DIAGRAM
+
-KEY
50A
ECM
50A
GLOW
50A
2
WHT/
RED
0.5
BLK/
BLU
ECM J1-15 3
WHT/
RED
3
RED/
BLKMAIN
80A
8BLK/RED
Glow
Relay
GLOW PLUG 4
BATTHeater & A/C
Relay
060RW132

6D – 24 ENGINE ELECTRICAL
1 Inspection on Quick Heating Operation
1. Disconnect ECT-sensor connection on the
thermostat housing
Legend
(1) ECT Sensor
(2) EVRV
2. Connect the circuit tester between glow plug and
engine earth.
3. Inspect the following items with starter switch set to
ON position (but do not start the engine).
1) The glow indicator shall light for about 5 sec.
2) The circuit tester shall indicate power supply
voltage for 180 sec.
If above specifications are not satisfied, inspect
wire harness, glow relay and ECT-sensor. If
satisfied, inspect glow plug.2 Inspection on Afterglow Operation
1. Disconnect ECT-sensor connection on the
thermostat housing
Legend
(1) ECT Sensor
(2) EVRV
2. Connect the circuit tester between glow plug and
engine earth.
3. Inspect the following item with the engine started.
1) The circuit tester shall indicate about 12 volts
after 180 seconds of engine start.
•If above specifications are not satisfied, inspect
battery voltage, engine earth, wiring harness,
glow plug, and ECM.
12
060RW166
065RW035
12
060RW166
065RW035
INSPECTION ON QOS4 SYSTEM OPERATION

ENGINE ELECTRICAL 6D – 25
ECT SENSOR
Measure the resistance depending on the water
temperature.
Temperature (°C) Current (mA) Resistance (kΩ)
20 ± 1 1.0 2.0 – 3.0
50 ± 1 1.0 0.6 – 1.0
When installing the ECT sensor, apply sealant (Loctite
#262 or equivalent) to prevent water leakage.
Torque: 8 N·m (0.8 kg·m/69 lb in)
Legend
(1) Sealing Material
GLOW PLUG
Inspect the resistance
Resistance at normal temperature: 0.8 – 1.0 Ω
Torque: 23 N·m (2.3 kg·m/17 lb·ft)
GLOW PLUG RELAY
Inspect the continuity
(2) – (4) No Continuity
(1) – (3) Continuity
If battery voltage is applied to the terminal between (1)
– (3)
(2) – (4) Continuity065RW058
065RW061
1
065RW060
2 42
311
34
065RW037

6E±4
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Aids 6E±122. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±122. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0380
(Flash DTC 66) Glow Relay Circuit
Open/Short 6E±126. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±126. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±126. . . . . . .
Conditions for Clearing the MIL/DTC 6E±126. . . . .
Diagnostic Aids 6E±126. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0381
(Flash DTC 67) Glow Lamp Circuit
Open/Short 6E±128. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±128. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±128. . . . . . .
Conditions for Clearing the MIL/DTC 6E±128. . . . .
Diagnostic Aids 6E±128. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1403
(Flash DTC 32) EGR EVRV Fault 6E±130. . . . . . . . .
Circuit Description 6E±130. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±130. . . . . . . . . . . . . . . . . . . . . . . .
Test Description 6E±130. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1404
(Flash DTC 31) EGR VSV Circuit 6E±132. . . . . . . . .
Circuit Description 6E±132. . . . . . . . . . . . . . . . . . . . .
Diagnostic Aids 6E±132. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0405
(Flash DTC 26) EGR Pressure Sensor
Low Voltage 6E±134. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±134. . . . . . .
Conditions for Clearing the MIL/DTC 6E±134. . . . .
Diagnostic Aids 6E±134. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1405
(Flash DTC 37) EGR EVRV Circuit
Open/Short 6E±136. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±136. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±136. . . . . . .
Conditions for Clearing the MIL/DTC 6E±136. . . . .
Diagnostic Aids 6E±136. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0406
(Flash DTC 26) EGR Pressure Sensor
High Voltage 6E±138. . . . . . . . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±138. . . . . . .
Conditions for Clearing the MIL/DTC 6E±138. . . . .
Diagnostic Aids 6E±138. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0475
(Flash DTC 71) EXH #1 VSV Circuit 6E±140. . . . . . .
Circuit Description 6E±140. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±140. . . . . . .
Conditions for Clearing the MIL/DTC 6E±140. . . . .
Diagnostic Aids 6E±140. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1475
(Flash DTC 71) EXH #2 VSV Circuit
Open/Short 6E±142. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±142. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±142. . . . . . . Conditions for Clearing the MIL/DTC 6E±142. . . . .
Diagnostic Aids 6E±142. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1485
(Flash DTC 74) ITP (Intake Thorottle Position)
Sensor Low Voltage 6E±144. . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±144. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±144. . . . . . .
Conditions for Clearing the MIL/DTC 6E±144. . . . .
Diagnostic Aids 6E±144. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1486
(Flash DTC 74) ITP (Intake Throttle Position)
Sensor High Voltage 6E±146. . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±146. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±146. . . . . . .
Conditions for Clearing the MIL/DTC 6E±146. . . . .
Diagnostic Aids 6E±146. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1487
(Flash DTC 73) Intake Throttle System
Circuit Open/Start 6E±148. . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±148. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±148. . . . . . .
Conditions for Clearing the MIL/DTC 6E±148. . . . .
Diagnostic Aids 6E±148. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1488
(Flash DTC 72) Intake Throttle Motor Control
Circuit Signal Gap 6E±150. . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±150. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±150. . . . . . .
Conditions for Clearing the MIL/DTC 6E±150. . . . .
Diagnostic Aids 6E±150. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0502
(Flash DTC 24) VSS (Vehicle Speed Sensor)
No Signal 6E±152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±152. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±152. . . . . . .
Conditions for Clearing the MIL/DTC 6E±152. . . . .
Test Description 6E±153. . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0510
(Flash DTC 75) Idle SW Malfunction, Open
Circuit 6E±155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±155. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±155. . . . . . .
Conditions for Clearing the MIL/DTC 6E±155. . . . .
Diagnostic Aids 6E±155. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1510
(Flash DTC 75) Idle SW Malfunction
Short Circuit 6E±157. . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±157. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±157. . . . . . .
Conditions for Clearing the MIL/DTC 6E±157. . . . .
Diagnostic Aids 6E±157. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0562
(Flash DTC 35) System Voltage Too Low 6E±159. .
Circuit Description 6E±159. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±159. . . . . . .

6E±5 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Conditions for Clearing the MIL/DTC 6E±159. . . . .
Diagnostic Aids 6E±159. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1562
(Flash DTC 35) System Voltage Too Low
at Cranking 6E±160. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±160. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±160. . . . . . .
Conditions for Clearing the MIL/DTC 6E±160. . . . .
Diagnostic Aids 6E±160. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1587
(Flash DTC 25) Brake SW Malfunction 6E±161. . . .
Circuit Description 6E±161. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±161. . . . . . .
Conditions for Clearing the MIL/DTC 6E±161. . . . .
Diagnostic Aids 6E±161. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1588
(Flash DTC 25) Brake SW Malfunction 6E±163. . . .
Circuit Description 6E±163. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±163. . . . . . .
Conditions for Clearing the MIL/DTC 6E±163. . . . .
Diagnostic Aids 6E±163. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0601
(Flash DTC 55) ECM Checksum Error 6E±165. . . . .
Action Taken When the DTC Sets 6E±165. . . . . . .
Conditions for Clearing the MIL/DTC 6E±165. . . . .
Diagnostic Aids 6E±165. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0650
(Flash DTC 77) Check Engine Lam Circuit
Open/Short 6E±166. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±166. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±166. . . . . . .
Conditions for Clearing the MIL/DTC 6E±166. . . . .
Diagnostic Aids 6E±166. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P0654
(Flash DTC 27) Tachometer Circuit
Open/Short 6E±168. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±168. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±168. . . . . . .
Conditions for Clearing the MIL/DTC 6E±168. . . . .
Diagnostic Aids 6E±168. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1655
(Flash DTC 17) Thermo Relay Circuit
Open/Short 6E±170. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±170. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±170. . . . . . .
Conditions for Clearing the MIL/DTC 6E±170. . . . .
Diagnostic Aids 6E±170. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Trouble Code (DTC) P1657
(Flash DTC 76) ECM Main Relay Circuit
Open/Short 6E±172. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±172. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±172. . . . . . .
Conditions for Clearing the MIL/DTC 6E±172. . . . .
Diagnostic Aids 6E±172. . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Trouble Code (DTC) P1589
(Flash DTC 47) Transmission SW Circuit
Open/Short 6E±174. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Description 6E±174. . . . . . . . . . . . . . . . . . . . .
Action Taken When the DTC Sets 6E±174. . . . . . .
Conditions for Clearing the MIL/DTC 6E±174. . . . .
Diagnostic Aids 6E±174. . . . . . . . . . . . . . . . . . . . . . . .
Symptom Diagnosis 6E±176. . . . . . . . . . . . . . . . . . . . .
Default Matrix Table 6E±199. . . . . . . . . . . . . . . . . . . . .
On±Vehicle Service Camshaft Position
(CMP) Sensor 6E±201. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±201. . . . . . . . . . . . . . . . . . . .
Inspection Procedure 6E±201. . . . . . . . . . . . . . . . . .
Installation Procedure 6E±201. . . . . . . . . . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±202. . . . . . . . .
Removal Procedure 6E±202. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±202. . . . . . . . . . . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±203.
Removal Procedure 6E±203. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±203. . . . . . . . . . . . . . . . . .
Intake Air Temperature (IAT) Sensor 6E±203. . . . . . .
Removal Procedure 6E±203. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±204. . . . . . . . . . . . . . . . . .
Manifold Absolute Pressure (MAP) Sensor 6E±204.
Removal Procedure 6E±204. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±205. . . . . . . . . . . . . . . . . .
Oil Temperature (OT) Sensor 6E±205. . . . . . . . . . . . .
Removal Procedure 6E±205. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±206. . . . . . . . . . . . . . . . . .
Malfunction Indicator Lamp (MIL) 6E±206. . . . . . . . . .
Removal and Installation Procedure 6E±206. . . . . .
Engine Control Module (ECM) 6E±206. . . . . . . . . . . .
Service Precaution 6E±206. . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge (ESD) Damage 6E±206. . .
Removal Procedure 6E±207. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±208. . . . . . . . . . . . . . . . . .
EEPROM 6E±208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 6E±208. . . . . . . . . . . . . . . . . . . .
Functional Check 6E±208. . . . . . . . . . . . . . . . . . . . . .
Intake Throttle Position (ITP) Sensor 6E±208. . . . . . .
Removal Procedure 6E±208. . . . . . . . . . . . . . . . . . . .
Function Check 6E±209. . . . . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±209. . . . . . . . . . . . . . . . . .
Vehicle Speed Sensor (VSS) 6E±210. . . . . . . . . . . . .
Removal Procedure 6E±210. . . . . . . . . . . . . . . . . . . .
Inspection Procedure 6E±210. . . . . . . . . . . . . . . . . .
Installation Procedure 6E±210. . . . . . . . . . . . . . . . . .
Air Cleaner/Air Filter 6E±211. . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±211. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±211. . . . . . . . . . . . . . . . . .
Accel Position (AP) Sensor 6E±211. . . . . . . . . . . . . . .
Removal Procedure 6E±211. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±212. . . . . . . . . . . . . . . . . .
Accelerator Pedal Replacement 6E±212. . . . . . . . . . .

6E±6
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Removal Procedure 6E±212. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±212. . . . . . . . . . . . . . . . . .
Fuel Filter Cap 6E±213. . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 6E±213. . . . . . . . . . . . . . . . . . . .
Inspection Procedure 6E±213. . . . . . . . . . . . . . . . . .
Fuel Filter 6E±213. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation Procedure 6E±213. . . . . .
Fuel Gauge Unit 6E±213. . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±213. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±214. . . . . . . . . . . . . . . . . .
Fuel Injectors 6E±214. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation Procedure 6E±214. . . . . .
Fuel Temperature Sensor 6E±214. . . . . . . . . . . . . . . .
Removal Procedure 6E±214. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±215. . . . . . . . . . . . . . . . . .
Rail Pressure (RP) Sensor 6E±216. . . . . . . . . . . . . . .
Removal Procedure 6E±216. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±216. . . . . . . . . . . . . . . . . .
Fuel Tank 6E±216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±216. . . . . . . . . . . . . . . . . . . .
Throttle Body (TB) 6E±217. . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±217. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±217. . . . . . . . . . . . . . . . . .
Air Conditioning (A/C) Relay 6E±217. . . . . . . . . . . . . .
Removal Procedure 6E±217. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±217. . . . . . . . . . . . . . . . . .
Exhaust Gas Recirculation (EGR) Vacuum
Switch Valve (VSV) 6E±217. . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±217. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±218. . . . . . . . . . . . . . . . . .
Electronic Vacuum Regurating Valve (EVRV) 6E±219
Removal Procedure 6E±219. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±220. . . . . . . . . . . . . . . . . .
Wiring and Connectors 6E±220. . . . . . . . . . . . . . . . . . .
Wiring Harness Service 6E±220. . . . . . . . . . . . . . . .
Connectors and Terminals 6E±220. . . . . . . . . . . . . .
Wire Harness Repair: Twisted Shielded
Cable 6E±220. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±220. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±221. . . . . . . . . . . . . . . . . .
Twisted Leads 6E±221. . . . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±221. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±222. . . . . . . . . . . . . . . . . .
Weather-Pack Connector 6E±223. . . . . . . . . . . . . . . . .
Tools Required 6E±223. . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±223. . . . . . . . . . . . . . . . . . . . Installation Procedure 6E±223. . . . . . . . . . . . . . . . . .
Com-Pack III 6E±224. . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information 6E±224. . . . . . . . . . . . . . . . . . . .
Metri-Pack 6E±224. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tools Required 6E±224. . . . . . . . . . . . . . . . . . . . . . . .
Removal Procedure 6E±224. . . . . . . . . . . . . . . . . . . .
Installation Procedure 6E±224. . . . . . . . . . . . . . . . . .
General Description
(ECM and Sensors) 6E±225. . . . . . . . . . . . . . . . . . . . .
57X Reference ECM Input 6E±225. . . . . . . . . . . . . .
A/C Request Signal 6E±225. . . . . . . . . . . . . . . . . . . .
Crankshaft Position (CKP) Sensor 6E±225. . . . . . .
Camshaft Position (CMP) Sensor and
Signal 6E±225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature (ECT) Sensor 6E±225
Electrically Erasable Programmable Read
Only Memory (EEPROM) 6E±225. . . . . . . . . . . . . .
Intake Air Temperature (IAT) Sensor 6E±225. . . . .
Manifold Absolute Pressure (MAP) Sensor 6E±226
Engine Control Module (ECM) 6E±226. . . . . . . . . . .
ECM Function 6E±226. . . . . . . . . . . . . . . . . . . . . . . . .
ECM Components 6E±226. . . . . . . . . . . . . . . . . . . . .
ECM Voltage Description 6E±226. . . . . . . . . . . . . . .
ECM Input/Outputs 6E±226. . . . . . . . . . . . . . . . . . . .
ECM Service Precautions 6E±227. . . . . . . . . . . . . .
Intake Throttle Position (ITP) Sensor 6E±227. . . . .
Transmission Range Switch 6E±227. . . . . . . . . . . . .
Accelerator Position Sensor (AP) 6E±227. . . . . . . .
Aftermarket Electrical and Vacuum
Equipment 6E±227. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrostatic Discharge Damage 6E±227. . . . . . . . .
General Description (Air Induction) 6E±228. . . . . . . .
Air Induction System 6E±228. . . . . . . . . . . . . . . . . . .
General Description (Fuel Metering) 6E±228. . . . . . .
Deceleration Mode 6E±228. . . . . . . . . . . . . . . . . . . .
Fuel Injector 6E±228. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Metering System Components 6E±228. . . . . .
A/C Clutch Diagnosis 6E±228. . . . . . . . . . . . . . . . . . . .
A/C Request Signal 6E±228. . . . . . . . . . . . . . . . . . . .
General Description Exhaust Gas
Recirculation (EGR) System 6E±228. . . . . . . . . . . . .
EGR Purpose 6E±228. . . . . . . . . . . . . . . . . . . . . . . . .
Fuse and Relay Panel
(Underhood Electrical Center) RHD 6E±229. . . . . . .
Fuse and Relay Panel
(Underhood Electrical Center) LHD 6E±230. . . . . . .

6E±14
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
ECM Pinouts
ECM Pinout Table, 32-Way Connector ± J1 RED ± Upper
060RW138
J1 ± RED
PINSIGNAL
1FUEL TEMPERATURE
2SPARE ANALOG 1
3+5VB1
4+5VB2
5SPARE ANALOG 3
6ACCEL POS OUT 1
7NOT USED
8SPARE OUT 2 (TCC)
9EVRV (EGR)
10IGN RELAY
11GLOW PLUG LAMP
12DIAGNOSTIC LAMP
13VSV (EXHAUST #2)
14RAIL PRESS CNTRL VALVE
15GLOW PLUG RELAY
16VSV (EXHAUST #1)

6E±15 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
ECM Pinout Table, 32-Way Connector ± J1 RED ± Lower
060RW137
J1 ± RED
PINSIGNAL
17SPARE ANALOG 4
18INTAKE SM POSITION
19VEHICLE SPEED
20MT NEUTRAL
21REVERSE SW
22ACCEL POS OUT 2
23THERMO SW RELAY
24SPARE OUT 3 (TURBO)
25VSV (EGR)
26TACHOMETER 1
27BRAKE SW 1
28NOT USED (BRAKE 2)
29A/T NEUTRAL SW
30NO CONNECTION
31AC REQUEST SW
32AT SOLENOID

6E±34
4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Fuel Injection System
060RW178
Legend
(1) ECM
(2) Meter Panel
(3) Battery
(4) Oil Temp Sensor
(5) Rail Pressure Sensor
(6) Glow Relay
(7) Oil Rail
(8) Tech±2
(9) A/C Comp Relay
(10) RPCV
(11) Intake Air Temp Sensor
(12) Engine Coolant Temp Sensor
(13) MAP Sensor
(14) EGR Valve
(15) EGR Pressure Sensor(16) High Pressure Oil Pump
(17) Fuel Pump
(18) VSV
(19) EXH Throttle VSV1
(20) EXH Throttle VSV2
(21) EVRV
(22) Engine Harness Connector
(23) QWS Relay
(24) APS
(25) T.O.D
(26) ECT
(27) OBD
(28) TDC
(29) Injector
(30) Edge Filter

6E±39 4JX1±TC ENGINE DRIVEABILITY AND EMISSIONS
Engine Control Module ECM
Diagnosis
To read and clear diagnostic trouble codes, use a Tech 2.
IMPORTANT:Use of a Tech 2 is recommended to clear
diagnostic trouble codes from the ECM memory.
Diagnostic trouble codes can also be cleared by turning
the ignition ªOFFº and disconnecting the battery power
from the ECM for 30 seconds. Turning off the ignition and
disconnecting the battery power from the ECM will cause
all diagnostic information in the ECM memory to be
cleared. Therefore, all the diagnostic tests will have to be
re-run.
Since the ECM can have a failure which may affect only
one circuit, following the diagnostic procedures in this
section will determine which circuit has a problem and
where it is.
If a diagnostic chart indicates that the ECM connections
or the ECM is the cause of a problem, and the ECM is
replaced, but this does not correct the problem, one of the
following may be the reason:

There is a problem with the ECM terminal
connections. The terminals may have to be removed
from the connector in order to check them properly.

The problem is intermittent. This means that the
problem is not present at the time the system is being
checked. In this case, refer to the
Symptoms portion
of the manual and make a careful physical inspection
of all components and wiring associated with the
affected system.

There is a shorted solenoid, relay coil, or harness.
Solenoids and relays are turned ªONº and ªOFFº by
the ECM using internal electronic switches called
drivers. A shorted solenoid, relay coil, or harness will
not damage the ECM but will cause the solenoid or
relay to be inoperative.
Multiple ECM Information Sensor
DTCS Set
Circuit Description
The Engine Control Module ECM monitors various
sensors to determine the engine operating conditions.
The ECM controls fuel delivery, spark advance,
transmission operation, and emission control device
operation based on the sensor inputs.
The ECM provides a sensor ground to all of the sensors.
The ECM applies 5 volts through a pull-up resistor, and
determines the status of the following sensors by
monitoring the voltage present between the 5-volt supply
and the resistor:

The fuel temperature (FT) sensor

The engine coolant temperature (ECT) sensor

The Intake air temperature (IAT) sensor
The ECM provides the following sensors with a 5-volt
reference and a sensor ground signal:

The Intake throttle position sensor

The manifold absolute pressure sensor

The rail pressure sensor

The accelerator position sensor

The oil temperature sensor
The camshaft position sensor

The crankshaft position sensor

The EGR pressure sensor
The ECM monitors the signals from these sensors in
order to determine their operating status.
Diagnostic Aids
IMPORTANT:Be sure to inspect ECM and engine
grounds for being secure and clean.
A short to voltage in one of the sensor input circuits may
cause one or more of the following DTCs to be set:

P0337

P0342

P1193

P1404

P1405

P1488
IMPORTANT:If a sensor input circuit has been shorted
to voltage, ensure that the sensor is not damaged. A
damaged sensor will continue to indicate a high or low
voltage after the affected circuit has been repaired. If the
sensor has been damaged, replace it.
An open in the sensor ground circuit between the ECM
and the splice will cause one or more of the following
DTCs to be set:

P0337

P0342

P0117
A short to ground in the 5-volt reference A or B circuit will
cause one or more of the following DTCs to be set:

P0112

P0117

P0182

P0197
An open in the 5-volt reference circuit A, between the
ECM and the splice will cause one or more of the following
DTCs to be set:

P0107

P0405

P1194

P0122
An open in the 5-volt reference circuit B, between the
ECM and the splice will cause one or more of the following
DTCs to be set:

P1485
Check for the following conditions:

Poor connection at ECM. Inspect the harness
connectors for backed-out terminals, improper
mating, broken locks, improperly formed or damage
terminals, and a poor terminal-to-wire connection.

Damaged harness. Inspect the wiring harness for
damage. If the harness is not damaged, observe an
affected sensor's displayed value on the Tech 2 with
the ignition ªONº and the engine ªOFFº while you
move the connectors and the wiring harnesses
related to the following sensors:

ECT Sensor