Rear axle ISUZU TROOPER 1998 Service Repair Manual

GENERAL INFORMATION 0AÐ9
LIFTING POINT; FRONT
When using floor jack, lift on the center of the skid plate.
SUPPORTABLE POINT; FRONT
Position the chassis stands at the bottom of the frame
sidemember, backward of front wheel.
LIFTING POINT; REAR
Position the floor jack at the center of the rear axle case
when lifting the vehicle.
SUPPORTABLE POINT; REAR
Position the chassis stands at the bottom of the frame
sidemember, just behind of the trailing link bracket.
SUPPORTABLE POINT; REAR
Position the chassis stands at the bottom of the rear axle
case.

SAE Ð Society of Automotive Engineers
Sec Ð Secondary
SFI Ð Sequential-port Fuel Injection
SI Ð System International
SIR Ð Supplemental Inflatable Restraint System
SOHC Ð Single Overhead Camshaft
Sol Ð Solenoid
SPEC Ð Specification
Speedo Ð Speedometer
SRS Ð Supplemental Restraint System
ST Ð Start
Sw Ð Switch
SWB Ð Short Wheel Base
SYN Ð Synchronize
TAC Ð Thermostatic Air Cleaner
Tach Ð Tachometer
TBI Ð Throttle Body Injection
TCC Ð Transmission/Transaxle Converter Clutch
TCM Ð Transmission/Transaxle Control Module
TDC Ð Top Dead Center
Term Ð Terminal
TEMP Ð Temperature
TPS Ð Throttle Position Sensor
TRANS Ð Transmission/Transaxle
TURBO Ð Turbocharger
TV Ð Throttle Valve
TVRS Ð Television & Radio Suppression
TVS Ð Thermal Vacuum Switch
3 A/T Ð Three Speed Automatic Transmission/
Transaxle
2WD Ð Two Wheel Drive
4x2 Ð Two wheel Drive
U-joint Ð Universal Joint
V Ð Volt(s)
VAC Ð Vacuum
VIN Ð Vehicle Identification Number
VRRRE Ð Vehicle Refrigerant Recovery and Recycling
Equipment
V-ref Ð ECM Reference Voltage
VRV Ð Vacuum Reducer Valve
VSS Ð Vehicle Speed Sensor
VSV Ð Vacuum Switching Valve
V-6 Ð Six Cylinder ÒVÓ Engine
V-8 Ð Eight Cylinder ÒVÓ Engine
W Ð Watt(s)
w/ Ð With
w/b Ð Wheel Base
w/o Ð Without
WOT Ð Wide Open ThrottleL Ð Liter
lbáft Ð Foot Pounds
lbáin Ð Inch Pounds
LF Ð Left Front
LH Ð Left Hand
LR Ð Left Rear
LS Ð Left Side
LWB Ð Long Wheel Base
L-4 Ð In-line Four Cylinder Engine
MAF Ð Mass Air Flow
MAN Ð Manual
MAP Ð Manifold Absolute Pressure
MAT Ð Manifold Air Temperature
MEM-CAL Ð Memory and Calibration Unit
Max Ð Maximum
M/C Ð Mixture Control
Min Ð Minimum
mm Ð Millimeter
MPFI Ð Multi-Port Fuel Injection
MPG Ð Miles per Gallon
MPH Ð Miles per Hour
M/T Ð Manual Transmission/Transaxle
MV Ð Millivolt
NA Ð Natural Aspirated
NC Ð Normally Closed
Nám Ð Newton Meters
NO Ð Normally Open
NOx Ð Nitrogen, Oxides of
OD Ð Outside Diameter
O/D Ð Over Drive
OHC Ð Overhead Camshaft
OL Ð Open Loop
O
2Ð Oxygen
PAIR Ð Pulse Air Injection Reactor System
P/B Ð Power Brakes
PCV Ð Positive Crankcase Ventilation
PFI Ð Port Fuel Injection
PRESS Ð Pressure
PROM Ð Programmable Read Only Memory
P/N Ð Park/Neutral
P/S Ð Power Steering
PSI Ð Pounds per Square Inch
Pt. Ð Pint
Pri Ð Primary
PWM Ð Pulse Width Modulated
Qt Ð Quart
REF Ð Reference
RF Ð Right Front
RFI Ð Radio Frequency Interference
RH Ð Right Hand
RPM Ð Revolutions per Minute
RPO Ð Regular Production Option
RR Ð Right Rear
RS Ð Right Side
RTV Ð Room Temperature Vulcanizing
RVB Ð Rear Vacuum Brake
RVR Ð Response Vacuum Reducer
RWAL Ð Rear Wheel Antilock Brake
RWD - Rear Wheel Drive
GENERAL INFORMATION 0AÐ13

0BÐ2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE
GASOLINE ENGINE MODELI: Inspect and correct or replace as necessary A: Adjust
R: Replace or change T: Tighten to specified torque L: Lubricate
SERVICE INTERVAL: x 1,000 km
(Use odometer reading x 1,000 miles
or months whichever comes first) or months5
3
610
6
1215
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1820
12
2425
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3030
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3635
21
4240
24
4845
27
5450
30
6055
33
6660
36
7265
39
7870
42
8475
45
9080
48
9685
51
10290
54
10895
57
114100
60
120
GASOLINE ENGINE
* Engine oil
* Engine oil filter
Oil leakage and contamination
* Timing belt
Spark plugs (For leaded fuel use)
Spark plugs (For unleaded fuel use)
Exhaust system
Radiator coolant concentration
Cooling system for water leakage
All hoses and pipes in engine compartment
for clog or damage
Fuel filter
Fuel leakage
Fuel tank
* Air cleaner element
Pre air cleaner
Engine drive belt
Valve clearance
O
2 Sensor (For leaded fuel use)
O
2 Sensor (For unleaded fuel use)-
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(Replace every 165,000 km or 100,000 miles)
(Replace every 165,000 km or 100,000 miles)
(Check and adjust if necessary every 100,000 km or 60,000 miles)
(Replace every 150,000 km or 90,000 miles)
CLUTCH
Clutch fluid
Clutch pedal travel and free play
TRANSMISSION OR TRANSMISSION WITH
TRANSFER CASE
* Manual transmission with transfer case oil
* Automatic transmission fluid leakage
*
(1)Automatic transmission fluid
* Transfer case oil
PROPELLER SHAFT
Loose connections
*
Universal joints and splines for wear
Universal joints and sliding sleeve (front and rear)
FRONT AND REAR AXLE
* Differential gear oil (Front and rear)
Shift on the fly system gear oil
Front axle shaft rubber boot for damage
Axle case for distortion or damage
Axle shafts for distortion or damage-
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ATATAT
STEERING
* Power steering fluid
Oil leakage
* Steering system for looseness or damage
Power steering hose
Steering wheel play
Steering function
Right and left turning radius
Wheel alignment
Joint ball for oil leakage or damage
Joint ball rubber boot for damage
SERVICE BRAKES
Brake fluid
Brake system for fluid leakage
Brake function
* Disc brake pads and discs wear
Brake pedal travel and free play
Pipes and hoses for loose connections or damage
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(1): Adjust or change automatic transmission fluid.
*Marks: Under severe driving conditions, additional maintenance is required.
Refer to “Maintenance schedule under severe driving conditions”.

0BÐ4 MAINTENANCE AND LUBRICATION
DIESEL ENGINE MODELI: Inspect and correct or replace as necessary A: Adjust
R: Replace or change T: Tighten to specified torque L: Lubricate
SERVICE INTERVAL: x 1,000 km
(Use odometer reading x 1,000 miles
or months whichever comes first) or months5
3
610
6
1215
9
1820
12
2425
15
3030
18
3635
21
4240
24
4845
27
5450
30
6055
33
6660
36
7265
39
7870
42
8475
45
9080
48
9685
51
10290
54
10895
57
114100
60
120
DIESEL ENGINE
* Engine oil
* Engine oil filter
Oil leakage and contamination
Idling speed and acceleration
Fan belt tension and damage
Timing belt
Exhaust system
All hoses and pipes in engine compartment
for clog or damage
Valve clearance
* Air cleaner element
Fuel filter
Radiator coolant concentration
Cooling system for water leakage-
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NOTE: In the 4JXI-TC diesel engine, there is provided sub (2nd) oil filter for fuel injection at the upper part of crank case on the left
side of the engine. This oil filter maintenance-free and does not need a periodic replacement. See reverse side the (back)
cover for installation location of the sub (2nd) oil filter.(Replace every 200,000 km or 125,000 miles)
*Marks: Under severe driving conditions, additional maintenance is required.
Refer to “Maintenance schedule under severe driving conditions”. CLUTCH
Clutch fluid
Clutch pedal travel and free play
TRANSMISSION OR TRANSMISSION WITH
TRANSFER CASE
* Manual transmission with transfer case oil
* Automatic transmission fluid
* Transfer case oil
PROPELLER SHAFT
Loose connections
* Universal joints and splines for wear
Universal joints and sliding sleeve (front and rear)FRONT AND REAR AXLE
* Differential gear oil (Front and rear)
Shift on the fly system gear oil
Front axle shaft rubber boot for damage
Axle case for distortion or damage
Axle shafts for distortion or damage-
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ATAT
STEERING
* Power steering fluid
Oil leakage
* Steering system for looseness or damage
Power steering hose
Steering wheel play
Steering function
Right and left turning radius
Wheel alignment
Joint ball for oil leakage or damage
Joint ball rubber boot for damage
SERVICE BRAKES
Brake fluid
Brake system for fluid leakage
Brake function
* Disc brake pads and discs wear
Brake pedal travel and free play
Pipes and hoses for loose connections or damage
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MAINTENANCE AND LUBRICATION 0BÐ11
OIL VISCOSITY CHART FOR MANUAL TRANSMISSION AND TRANSFER CASE
APPLY ENGINE OIL
SAE 5W-30
SAE 15W-40,20W-40,20W-50
SAE 10W-30
SAE 40,50
ET-12 (Multi-grade) (Single grade)VISCOSITY GRADE - AMBIENT TEMPERATURE
SAE 30
µ25˚C
µ13˚Fµ10˚C
˚F˚C
˚F ˚C
˚F ˚C
˚F˚C
˚F
OIL VISCOSITY CHART FOR FRONT AXLE (Manual and Auto locking hub model)
AND REAR AXLE
APPLY GEAR OIL
SAE 75W-90
SAE 80W-140
SAE 80W-90
GA-06 (Multi grade)(Single grade)GEAR OIL VISCOSITY GRADE - AMBIENT TEMPERATURE
µ25˚C
µ13˚F˚C
˚F µ10˚C
˚F˚C
˚F ˚C
˚F ˚C
˚F
SAE 80W
SAE 75W
SAE 140
SAE 90

FRONT SUSPENSION 3C – 19
REMOVAL
Preparation:
1) Raise the vehicle and support the frame with suitable
safety stands.
2) Remove wheel and tire assembly. Refer to “Wheels
and Tires” in section 3E.
3) Remove the outer track rod from the knuckle. Refer to
“Steering Linkage” in section 2A.
4) Remove the retaining ring from the front axle driving
shaft to release the shaft from hub. Refer to “Front
Axle” in section 4C.
5) Support lower control arm with a jack.
1. Nut and Washer, Front
2. Nut and Washer, Rear
3. Torsion Bar
Refer to “Torsion Bar” in this section.
4. Torsion Bar Arm Bracket
5. Stabilizer Link
Disconnect the link at the lower control arm.
6. Shock Absorber
Remove the shock absorber lower end from the lower
control arm.
7. Lower Ball Joint
Remove the lower ball joint from the lower control
arm.
8. Bolt, Front
9. Bolt, Rear
10. Lower Control Arm
11. Bolt, Torsion Bar Arm
12. Bolt, Lower Ball Joint
13. Bushing, Front
Remover: 5-8840-2123-0 (J-36833)

3D – 2 REAR SUSPENSION; COIL SPRING
GENERAL DESCRIPTION
Stabilizer Bar
Center Link
Shock Absorber
Trailing LinkLateral Rod
The rear suspension is a 4-link, coil spring type
suspension with a stabilizer, consisting of two
trailing links, center link, lateral rod, shock
absorber, and stabilizer. In this suspension, the
links are specially arranged to enable the rear axle
to move freely, thereby expanding suspension
stroke, reducing friction, and improving lateral
rigidity and roll control. All these result in improved stability, riding comfort, and rough road
maneuverability.
Each link connects the axle housing with the frame
through a rubber bushing. The axle housing is
supported by the trailing links and center link
longitudinally and by the lateral rod latitudinally.
C03RW003

3D – 4 REAR SUSPENSION; COIL SPRING
INSTALLATION
5. Coil Spring
Make sure that the coil spring is installed in the proper
position.
REMOVAL
Preparation:
1) Raise the vehicle and support the frame with suitable
safety stands.
2) Support the rear axle case with a jack.
1. Parking Brake Cable Bracket
Remove the parking brake cable from the trailing link.
2. Stabilizer Bar
Disconnect the stabilizer bar at the stabilizer link.
3. Shock Absorber
Remove the shock absorber from the axle case.
4. Insulator
5. Coil Spring
Remove the insulator and coil spring while lowering
the rear axle case.
CAUTION:
Be sure not to let the brake hose, parking brake cable,
and breather hose extend to their full length.
INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
•Coil spring
•Insulator
Fit the end of the coil spring to the coil spring seat and
mount the coil spring on the rear axle case.

REAR SUSPENSION; COIL SPRING 3D – 5
4. Insulator
Install the insulator on the coil spring. Jack up the axle
case gently with the top of the coil spring to set the
spring seat on the frame side.
3. Shock Absorber
Tighten the nut lightly, and retighten to the specified
torque after the vehicle is at curb height.
NOTE:
When mounting shock absorber, be sure not to use
grease on bushings or any other nearby part.
Shock Absorber Nut Torque N·m (kg·m/lb·ft)
78 (8.0 / 58)
2. Stabilizer Bar
Stabilizer Bar Nut Torque N·m (kg·m/lb·ft)
50 (5.1 / 37)
1. Parking Brake Cable Bracket

REAR SUSPENSION; COIL SPRING 3D – 7
REMOVAL
1. Nut and Washer
2. Bolt, Nut and Washer
3. Shock Absorber
INSPECTION AND REPAIR
Make necessary correction or parts replacement if wear,
damage, corrosion or any other abnormal condition are
found through inspection.
•Shock absorber
•Rubber bushing (Axle side)
INSTALLATION
3. Shock Absorber
NOTE:
When mounting rubber bushings, be sure not to use
grease on bushings or any other nearby part.
2. Bolt, Nut and Washer
NOTE:
Tighten the bolt and nut lightly, and retighten to the
specified torque after the vehicle is at curb height.
Shock Absorber Nut Torque N·m (kg·m/lb·ft)
95 (9.7 / 70)
1. Nut and Washer
NOTE:
Tighten the bolt and nut lightly, and retighten to the
specified torque after the vehicle is at curb height.
Shock Absorber Nut Torque N·m (kg·m/lb·ft)
78 (8.0 / 58)