supercharger removal JAGUAR X308 1998 2.G User Guide

W
ater Pump Pulley Vehicles With: Supercharger
26.50.05
Removal
1. Open the engine compartment and fit paintwork protection sheets.
2. Remove the supercharger drive belt. Refer to Operation <<18.50.08>>.
3
. Slacken the three screws which secure the water pump pulley.
4

.
C
AUTION:
When releasing the belt tension, never apply any torque in a clockwise direction to the pulley
centre bolt (left hand thread) as it could subsequently loosen.

Accessory Drive - Accessory Drive Belt
Idler Pulley4.0L SC V8 - AJ26
Re
mo
val and Installation
I
n
stallation


1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Remove the supercharger driv e belt, for access. Refer to
operation 18.50.08.
3. Remove the accessory drive belt for access. Refer to Operation
(12.10.40)

4. Re
move the idler pulley.
1. Remove the securing bolt from the idler pulley.
2. Remove the idler pulley.
1. Installation is the reverse of the removal procedure. Tighten
the pulley securing bolt to 53-69 Nm. Ensure that the belt is
correctly and squarely lo cated on each pulley.
2. Refit the supercharger drive belt. Refer to operation 18.50.08.

Accessory Drive - Accessory
Drive Belt Tensioner4.0L SC V8 - AJ26
Re
mo
val and Installation
I
n
stallation


1.
Op
en the engine compartment and fit paintwork protection
sheets.
2. Remove the supercharger driv e belt, for access. Refer to
operation 18.50.08.
3. Remove the accessory drive belt for access. Refer to Operation
(12.10.40)

4. Remove t
he tensioner assembly, which includes the tensioner
pulley..
1. Remove the bolt whic h secures the tensioner
assembly to the engine.
2. Remove the tensioner assembly.
1. Installation is the reverse of the removal procedure. Tighten
the tensioner assembly securing bolt to 38-48 Nm. Ensure that
the belt is correctly and squa rely located on each pulley.
2. Refit the supercharger drive belt. Refer to operation 18.50.08.

Ac
cessory Drive - Supercharger Belt
Re
moval and Installation
Remov

al
Installation


1.
Di
sconnect RH fa
n motor connector.

2. Check superch
arger dr
ive belt length by observing belt wear
indicator marks on side of tensioner.
1. Pointer at this mark, indicates minimum new belt length.
2. Pointer at this mark, indicates maximum new belt length.
3. Pointer at this mark, indi cates belt must be renewed.

3. R
emove drive belt from supercharger.
F

it 1/2 inch square drive ratchet or bar into square
aperture on front face of tensioner. Using bar, turn
tensioner assembly to the right (viewed from front)
against spring tension.
Wh
ilst holding the tensione
r against spring tension,
remove drive belt fr om tensioner pulley. Release tensioner
slowly and remove bar.
D
isconnect belt from
other pulleys and remove it from rear
of tensioner.
1. NOTE: Ensure that belt is correctly and squarely located on
each pulley. Check belt wear indicator marks to confirm that drive
belt is within limits.
Installation is a reversal of the removal procedure.

Access
ory Drive - Supercharger Belt Idler Pulley
Re
mo
val and Installation
Remov
a
l
Installation

1.
Re
move supercharger drive belt; refer to 18.50.08.

2. Re
move supercharger drive belt idler pulley.
Re
mo
ve bolt .
R
e
move idler pulley.

1. Installation
is a reversal
of the removal procedure.

Intake Air Distribution and Filtering - Supercharger
Remo
val and Installation
Remov
a
l
Installation
1. Disc onne
ct battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Drain radiator coolant; refer to 26.10.01.
3. Remove air cleaner cover / intake assembly; refer to 19.10.30.
4. Remove throttle body; refer to 19.70.04.
5. Remove exhaust gas re-circulation valve (EGR) if installed;
refer to 17.45.01.
6. Remove throttle intake elbo w; refer to (SC) 19.70.28.
7. Remove supercharger outlet duct; refer to 18.50.16.
8. Remove coolant outlet pipe; refe r to operation (SC) 26.31.08.
9. Remove supercharger drive belt; refer to 18.50.08.
10. Disconnect remaining coolant hoses from charge air coolers.
Position pipes to facilitate removal
of supercharger.
Inst
al
l suitable blanking plugs.

11 .
R
emove supercharger from engine.
1. Remove bolt.
2. Remove bolts .
3. Remove supercharger.

1. Inst al
l supercharger.
2. Connect all hoses to charge air coolers.
3. Install supercharger driv e belt; refer to 18.50.08.
4. Install engine coolant outlet pipe; refer to 26.31.08.
5. Install supercharger outlet du ct and new gasket; refer to
18.50.16.
6. Install throttle intake elbow; refer to 19.70.28.
7. Install exhaust gas re-circulation valve (EGR) if applicable;

Intake Air Distribution and Filtering - Su
percharger Outl
et Pipe Gasket
Re
moval and Installation
Remov

al
Installation

1.
R
emove supercharger outlet
duct; refer to 18.50.16.
1. Installation is a reversal of the removal procedure.

E
lectronic Engine Controls - Knock
Sensor (KS) LH4.0L SC V8 - AJ26
Re
moval and Installation
Remov

al
Installation

1.
R
emove supercharger; refer to 18.50.15.
2. Remove knock sensor from engine.
De
tach connector and disconnect.
R

emove knock sensor.
1. Installation is a reversal of the removal procedure.
2. Tighten sensor to 31 - 41 Nm.

E
lectronic Engine Controls - Knock
Sensor (KS) RH4.0L SC V8 - AJ26
Re
moval and Installation
Remov

al
Installation

1.
R
emove supercharger; refer to 18.50.15.
2. Remove knock sensor from engine.
De
tach connector and disconnect.
R

emove knock sensor.
1. Installation is a reversal of the removal procedure.
2. Tighten sensor to 31 - 41 Nm.

Air Conditioning - Air Conditioning (A/C) Compressor
Removal and Installation
Removal
1. Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Recover refrigerant from air co nditioning system; refer to
82.30.30.
3. Remove supercharger drive belt (where fitted); refer to
18.50.08.
4. Remove front end accessory dr ive belt; refer to 12.10.40 or
(SC) 12.10.40.

5. NOTE: A commercially availa ble brake pipe clamp is
recommended. Do not over tighten.
Clamp power steering reservoir to pump feed hose.
6. Raise vehicle for access

7. NOTE: Position drain tin to collect the fluid when union nut is
released.
Disconnect steering rack hose from pump. 1. Release union nut.
2. Discard O-ring.
3. Install suitable blanking plugs.

8. Disconnect clutch harness connector from compressor.
1. Disconnect connector.
9. Disconnect lines from compressor.
Discard O-rings.
Install suitable blanking plugs.