JAGUAR X308 1998 2.G Workshop Manual

Workshop Manual
1998 MY OnXJ Series

TABLE OF CONTENTS  
 
    1: General  Information  
 
        
100:
 Service  Information  
 
             100‐00:  General  Information  
                 Description  and  Operation  
                     General Service  Information  
                     Terminology  Glossary  
 
             100‐01:  Identification  Codes  
                 Description  and  Operation  
                     Identification  Codes  
 
             100‐02:  Jacking  and  Lifting  
                 Description  and  Operation  
                     Jacking 
                     Safety Precautions  
                     Vehicle Recovery  
                 General Procedures  
                     Using the  Vehicle  Ja
ck  
                     Using the  Workshop  Jack  
 
    2:  Chassis 
 
        204:  Suspension 
 
             204‐00:  Suspension  System  ‐ General  Information  
                 Specification  
                                     
                 General
 Procedures  
                     Front
 Camber  and  Caster  Adjustment  (57.65.02)  
                     Front
 Camber,  Caster and  Toe  Adjustment  (57.65.03)  
                     Front
 Toe  Adjustment  (57.65.01)  

                    Rear Toe  Adjustment  (57.65. 08) 
                     Whee
l
  Bearing  Circlip  Inspection  
                     Wheel Bearing  Inspection  
 
             204‐01:  Front  Suspension 
                 Specification  
                 Description  and  Operation  
                     Front Suspension  
                 Removal and  Installation  
                     Ball Joint  (60.15.02)  
                     Rear Lower  Arm  (60.35.54)  
                     Rear Lower  Arm  Bushing  (60.35.56)  
                     Front Shock  Absorber  (60.30.04)  
                     Spring 
                     Spring Seat  (60.20.03)  
                     Front Sta
bilizer  Bar  (60.10.01)  
                     Front Stabilizer  Bar  Bushing  (60.10.04)  
                     Front Stabilizer  Bar  Link  (60.10.02)  
                     Upper Arm  Bushing  
                     Front Wheel  Bearing  (60.25.40)  
                     Wheel Hub  
                     Wheel Knuckle  (60.25.23)  
                     Wheel Knuckle  and Wheel  Hub  Assembly  (60.25.38.90)  
                     Wheel Knuckle  and Wheel  Hub  Assembly  Conversion  (60.25.43)  
 
             204‐02:  Rear  Suspension 
                 Specif
ication  
                 Description  and  Operation  
                     Rear Suspension  
                 Removal and  Installation  
                     Axle Bump  Stop  (64.30.15)  
                     Rear Suspension  and Axle  Assembly  (64.25.01)  
                     Rear Shock  Absorber  (64.30.02)  
                     Shock Absorber  Lower  Bushing  (64.30.39)  
                     Spring (64.20.01)  
                     Rear Stabilizer  Bar  (64.35.08)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Rear Stabilizer  Bar  Bushing  (64.35.18)  ‐ 4.0L  SC V8 ‐ AJ26  

                    Stabilizer Bar  Mount i
ng
 Frame  (64.25.12)  
                     Stabilizer Bar  Mounting  Frame  Bushing  (64.25.13)  
                     Rear Wheel  Bearing  (64.15.14)  
                     Wheel Hub  Seal  (64.15.15)  
                     Wheel Knuckle  Bushing (64.15.24)  
 
             204‐04:  Wheels  and Tires  
                 Specification  
                 Description  and  Operation  
                     Wheels and Tires  
                 Diagnosis  and  Testing  
                     Wheels and Tires  
                 Removal and  Installation  
                     Whee
l  and  Tire  (74.20.05)  
 
             204‐05:  Vehicle  Dynamic  Suspension 
                 Description  and  Operation  
                     Vehicle Dynamic  Suspension  
                 Diagnosis  and  Testing  
                     Vehicle Dynamic  Suspension  
 
        205:  Driveline  
 
             205‐00:  Driveline  System  ‐ General  Information  
                 Description  and  Operation  
                     Driveline System  
 
             205‐01:  Driveshaft  
                 Specification  
                 Description  and  Operation  
                     Drives
haft 
                 Removal and  Installation  
                     Driveshaft (47.15.01) 
 
             205‐02:  Rear  Drive  Axle/Differential  
                 Specification  
                 Description  and  Operation  

                    Rear Drive  Axle and  Diffe rential
 
                 General Procedures  
                     Differential  Output Shaft  End  Float  Check  (51.10.24)  
                 In‐Vehicle  Repair  
                     Axle Shaft  (47.10.01)  
                     Differential  Output Shaft  Bearing  (51.10.22)  
                     Drive Pinion  Flange  and  Drive  Pinion  Seal  (51.20.01)  
                 Removal and  Installation  
                     Axle Assembly  (51.25.13)  
 
        206:  Brake  System  
 
             206‐00:  Brake  System  ‐ Gen
eral Information 
                 Specification  
                 Description  and  Operation  
                     Brake System  
                 Diagnosis  and  Testing  
                     Brake System  
                 General Procedures  
                     Brake System  Bleeding  (70.25.03)  ‐ Vehicles  With: Standard  Brakes 
                     Brake System  Bleeding  (70.25.03)  ‐ Vehicles  With: High  Performance  Brakes  
                     Front Brake  Disc  Runout  Check ‐  Vehicles  With: Standard  Brakes  
                     Front Brake  Disc  Runout  Chec
k ‐ Vehicles  With: High Performance  Brakes 
                     Rear Brake  Disc  Runout  Check  (70.12.36)  ‐ Vehicles  With: Standard  Brakes 
                     Rear Brake  Disc  Runout  Check  (70.12.36)  ‐ Vehicles  With: High Performance   
            Brakes 
 
             206‐03:  Front  Disc Brake  
                 Specification  
                 Description  and  Operation  
                     Front Disc  Brake  
                 Removal and  Installation  
                     Brake Caliper  (70.55.02)  ‐ Vehicles  With: Standard  Brakes  
                     Brake Caliper  (70.55.02)  ‐ Vehicles  With: High  Perfo
rmance  Brakes  
                     Brake Disc  (70.10.10)  ‐ Vehicles  With: Standard  Brakes 
                     Brake Disc  (70.10.10)  ‐ Vehicles  With: High Performance  Brakes 
                     Brake Pads  (70.40.02)  ‐ Vehicles  With: Standard  Brakes 

                    Brake Pads  (70.40.02)  ‐ Vehicles  With:
 
High  Performance  Brakes 
 
             206‐04:  Rear  Disc  Brake  
                 Specification  
                 Description  and  Operation  
                     Rear Disc  Brake  
                 Removal and  Installation  
                     Brake Caliper  (70.55.03)  (70.55.25)  ‐ Vehicles  With: Standard  Brakes  
                     Brake Caliper  (70.55.03)  (70.55.25)  ‐ Vehicles  With: High  Performance  Brakes  
                     Brake Disc  (70.10.11)  ‐ Vehicles  With: Standard  Brakes 
                     Brake Dis
c (70.10.11)  ‐ Vehicles  With: High Performance  Brakes 
                     Brake Pads  (70.40.03)  ‐ Vehicles  With: Standard  Brakes 
                     Brake Pads  (70.40.03)  ‐ Vehicles  With: High Performance  Brakes 
 
             206‐05:  Parking  Brake and  Actuation  
                 Specification  
                 Description  and  Operation  
                     Parking Brake  
                 General Procedures  
                     Parking Brake  Cable  Adjustment  (70.35.10)  
                     Parking Brake  Shoe  and Li
ning  Adjustment  (70.35.37)  
                 Removal and  Installation  
                     Parking Brake  Control  (70.35.08)  
                     Parking Brake  Control  Shroud  (76.13.63)  
                     Parking Brake  Shoes  (70.40.05)  
                     Parking Brake  Warning  Indicator  Switch (86.65.45)  
 
             206‐06:  Hydraulic  Brake Actuation  
                 Specification  
                 Description  and  Operation  
                     Hydraulic Brake  Actuation  
                 Removal and  Installation  
                     Brake Fluid  Reservoir  (70.30.16)  
                     Brake Master  Cylinder  (70.30.
08) 
                     Brake Pedal  and  Bracket  (70.35.03)  
                     Brake Pedal  and  Bracket,  Brake  Booster  and  Brake  Master  Cylinder  (70.35.39)  
 

            206‐07:  Powe r Brake  Actuation  
                 Specif
ication
 
                 Description  and  Operation  
                     Brake Booster  
                 Removal and  Installation  
                     Brake Booster  (70.50.17)  
                     Brake Booster  and  Brake  Master  Cylinder  (70.50.18)  
 
             206‐09:  Anti ‐Lock  Control  
                 Specification  
                 Description  and  Operation  
                     Anti‐Lock  Control  
                 Diagnosis  and  Testing  
                     Anti‐Lock  Control  
                 Removal and  Installation  
                     Anti‐Lock  Brake  System  (ABS)  Module  (70.60.02)  
                     Front Wheel  Speed  Sensor  (70.60.03)  
                     Hydraulic Cont
rol Unit  (HCU) 
                     Rear Wheel  Speed  Sensor  (70.60.04)  
                     Wheel Speed  Sensor  Ring  (70.60.25)  
 
        211:  Steering  System  
 
             211‐00:  Steering  System ‐ General  Information  
                 Specification  
                 Description  and  Operation  
                     Steering System  
                 Diagnosis  and  Testing  
                     Steering Sy
stem  
                 General Procedures  
                     Power Steering  System Filling  and  Bleeding  
                     Power Steering  System Flushing  (57.15.08)  
                     Power Steering  System Vacuum  Filling  and  Bleeding  
                     Steering Gear  Centralizing  
 
  

            211‐02:  Powe r Steering  
                 Specif
ication
 
                 Description  and  Operation  
                     Power Steering 
                 Diagnosis  and  Testing  
                     Power Steering 
                 Removal and  Installation  
                     Steering Gear  (57.10.01)  
                     Steering Gear  Bushing  (57.10.30)  
 
             211‐03:  Steering  Linkage 
                 Specification  
                 Description  and  Operation  
                     Steering Linkage  
 
             211‐04:  Steering  Column 
                 Specification  
                 Description  and  Operati
on 
                     Steering Column  
                 Removal and  Installation  
                     Steering Column  Lower Shaft  (57.40.05)  
 
             211‐05:  Steering  Column Switches  
                 Specification  
                 Description  and  Operation  
                     Steering Column  Switches  
                 Removal and  Installation  
                     Steering Column  Multifunction  Switch  (86.65.92)  
 
    3:  Powertrain 
 
        303:  Engine  
 
             303‐00:  Engine  System  ‐ General  Information  
                
                      

            303‐01:  En gine  
                 Diagnos
is
 and  Testing  
                     Engine 
                     DTC P1392  VVT  solenoid  A circuit  low  input  
                     DTC P1397  VVT  solenoid  B circuit  low  input  
                     DTC P1393  VVT  solenoid  A circuit  high  input  
                     DTC P1398  VVT  solenoid  B circuit  high  input  
                     DTC P1396  VVT  solenoid  B malfunction  
                     Pinpoint test  A: P13
92 (P1397)  VVT  solenoid  circuit low  input  
                     Pinpoint test  B: P1393  (P1398)  VVT  solenoid  circuit high  input  
                     Pinpoint test  C: P1396  VVT  solenoid  malfunction  
                 In
‐Vehicle  Repair  
                     Connecting 
Rod Bearings  (12.17.16)  
                     Crankshaft 
Front Seal  Vehicles  Without:  Supe
rcharger  (12.21.14)  
                     Crankshaft 
Front Seal  Vehicles  With:  Supercharger  (12.21.14)  
                     Crankshaft 
Inner Sprocket  4.0L, Vehicles  Without:  Supercharger  (12.65.76) 
                     Crankshaft 
Inner Sprocket  3.2L (12.65.76)  
                     Crankshaft 
Outer Sprocket  (12.65.75)  
                     Crankshaft 
Pulley Vehicles  Without:  Supercharger  (12.21.09)  
                     Crankshaft 
Pulley Vehicles  With:  Supercharger  (12.21.09) 
                     Crankshaft 
Rear Seal  Vehicles  Without:  Supercharger  (12.21.20) 
                     Crankshaft 
Rear Seal  Vehic
les With:  Supercharger  (12.21.20)  
                     Cylinder 
Head LH  (12.29.02)  
                     Cylinder 
Head RH  (12.29.03)  
                     Engine
 Front  Cover  (12.65.01)  
                     Engine
 Front  Cover  Gasket  (12.65.04)  
                     Exhaust
 Camshaft  LH  (12.13.17)  
                     Exhaust
 Camshaft  RH  (12.13.15)  
                     Exhaust
 Camshaft  Sprocket  LH  4.0L,  Vehicles  Without:  Supercharger  (12.65.74) 
                     Exhaust
 Camshaft  Sprocket  LH  3.2L/4.0L,  Vehicles  With: Supercharger  (12.65.74)  
                     Exhaust
 Camshaft  Sprocket  RH  4.0L,  Ve
hicles  Without:  Supercharger  (12.65.73)  
                     Exhaust
 Camshaft  Sprocket  RH  3.2L/4.0L,  Vehicles With:  Supercharger  (12.65.73)  
                     Exhaust
 Manifold  LH  (30.15.55)  
Exhaust Manifold  RH  (30.15.56)  
Exhaust  Manifold  LH  and  RH  (30.15.57)  
Exhaust  Manifold  Gasket  LH  (30.15.58)  
Exhaust  Manifold  Gasket  RH  (30.15.59)  
Exhaust  Manifold  Gasket  LH  and  RH  (30.15.60)  

                    
                                                                                                      Flexplate
 Vehicles  With
out: 
Supercharger  (12.53.13) 
                     Flexplate
 Vehicles  With: Supercharger  (12.53.13)  
                     Intake
 Camshaft  LH  (12.13.16)  
                     Intake
 Camshaft  RH  (12.13.14)  
                     Intake
 Manifo
ld (30.15.01)  
                     Intake
 Manifold  Gaskets  (30.15.08)  
                     Intake
 Manifold  LH  (18.50.26)  
                     Intake
 Manifold  RH  (18.50.25)  
                     Intake
 Manifold  Gasket  LH  (18.50.28)  
                     Intake
 Manifold  Gasket  RH  (18.50.27)  
                     Oil
 Pan  (12.60.44)  
                     Oil
 Pan  Gasket  (12.60.38)  
                     Oil
 Pressure  Switch (88.25.07)  
                     Oil
 Pump  Vehicles  Without:  Supercharger  (12.60.26) 
                     Oil
 Pump  Vehicles  With: Supercharger  (12.60.26)  
                     Primary
 Timing  Chain  LH  4.0L,  Vehicles  Wit
hout:  Supercharger  (12.65.67) 
                     Primary
 Timing  Chain  LH  3.2L/4.0L,  Vehicles With:  Supercharger  (12.65.67)  
                     Primary
 Timing  Chain  RH  (12.65.66)  
                     Primary
 Timing  Chain  Inner  Guide  LH  (12.65.58)  
                     Primary
 Timing  Chain  Inner  Guide  RH  (12.65.60)  
                     Primary
 Timing  Chain  Outer  Guide  LH  (12.65.61)  
                     Primary
 Timing Chain  Outer  Gu
ide  RH  (12.65.57)  
                     Primary
 Timing  Chain  Tensioner  LH  (12.65.55)  
                     Primary
 Timing  Chain  Tensioner  RH  (12.65.54)  
                     Secondary
 Timing  Chain  LH  (12.65.69)  
                     Secondary
 Timing  Chain  RH  (12.65.68)  
                     Secondary
 Timing  Chain  Tensioner  LH  4.0L,  Vehicles  Without:  Supercharger   
           (12.65.64)
 
                     Secondary
 Timing  Chain  Tensioner  LH  3.2L/4.0L,  Vehicles  With: Supercharger  
           (12.65.64)
 
                     Secondar
y Timing  Chain  Tensioner  RH  4.0L,  Vehicles  Without:  Supercharger   
           (12.65.63)
 
                
                                                        
Secondar y Timing  Ch
ain
 Tensioner  RH  3.2L/4.0L,  Vehicles  With: Supercharger  
(12.65.63)  
Upper  Oil  Pan  3.2L  (12.60.48)  
Upper  Oil  Pan  4.0L,  Vehicles  Without:  Supercharger  (12.60.48) 
Upper  Oil  Pan  4.0L,  Vehicles  With: Supercharger  (12.60.48)