tcm JAGUAR X308 1998 2.G Owner's Manual

Symptom Chart
Symptom Chart
P0758
Solenoid #3 circuit fault
*GO to
P0763
*
TCM faulty
*GO to
P1605 and
P1608
*
ABS fault
CAN circuit fault between ABS/TCCM and TCM
Output speed sensor circuit fault
*
*
*GO to
P1720
*
Mechanical fault (check all other operations)
*GO to
P1726
*
Pressure regulator, solenoid
or speed sensor circuit fault
Mechanical fault - transmission defaulted to 5th?
*
*GO to
P1734
*
Pressure regulator #1 circuit fault
*GO to
P1745
*
Pressure regulator #2 circuit fault
*GO to
P1746
*
Pressure regulator #3 circuit fault
*GO to
P1747
*
Pressure regulator #4 circuit fault
*GO to
P0743
*
Pressure regulator #5 circuit fault
*GO to
P1748
*
Mechanical fault - transmission defaul
ted during 2nd to 3rd or 3rd to 4th
shift?
*GO to
P1779
*
Power (ignition) supply fault to TCM
Vehicle battery charging system fault
*
*GO to
P1789 and
P1793
*
Incompatible ECM, ABS/TCCM, TCM or INST - check part number
*GO to
P1795
*
CAN circuit fault
Check fault code(s) in ECM, ABS/TCCM or INST and rectify as required
*
*GO to
P1796
*
Faulty ECM
CAN circuit fault between ECM and TCM
*
*GO to
P1797
*
Default to 5th gearOutput speed sensor circuit fault
Mechanical fault (check pulling
away from standstill performance)
*
*GO to
P1722
*
Output / input speed sensor circuit fault
Mechanical fault (check operation of tr
ansmission in 2nd, 3rd and 4th gears)
*
*GO to
P1730
*
SymptomPossible SourcesAction
DTC P0741 Torque converter clutch system
performance or stuck offTorque converter clutch slipping or stuck off
*GO to Pinpoint
Test A
*
DTC P0742 Torque converter clutch system stuck onTorque converter clutch stuck on
*GO to Pinpoint
Test A
*
DTC P0743 Torque converter clutch system
electrical#4 pressure regulator faulty
Harness fault
Connector pins(s) bent
, loose or corroded
*
*
*GO to Pinpoint
Test B
*
DTC P0702 Transmission control system
electricalHarness fault
High side switch (FET) fault
Connector pins(s) bent
, loose or corroded
*
*
*GO to Pinpoint
Test C or D
*
DTC P0753 Shift solenoid A electricalHarness fault
Solenoid open circuit
Solenoid short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test C
*
DTC P0758 Shift solenoid B electricalHarness fault
Solenoid open circuit
Solenoid short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test C
*
DTC P0763 Shift solenoid C electricalHarness fault
Solenoid open circuit
Solenoid short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test C
*

DTC P1745 Pressure regulator 1 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1746 Pressure regulator 2 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1747 Pressure regulator 3 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P0743 Torque converter clutch system
electricalHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1748 Pressure regulator 5 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P0721 Output / turbine speed sensor circuit
malfunction• NOTE: This DTC is non OBDII but is included for
reference to P1720
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent , loose or corroded
Damaged harness screen
*
*
*
*GO to Pinpoint
Test E
*
DTC P1720 Loss of output speed and wheel
speed informationAs P0721
ABS fault
*
*GO to Pinpoint
Test E
*
DTC P0715 Input / turbine speed sensor circuit
malfunctionInput speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
Damaged harness screen
*
*
*
*GO to Pinpoint
Test F
*
DTC P1722 Stall speedOutput speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*GO to Pinpoint
Test G
*
DTC P1726 Engine overspeed malfunctionTransmission mechanical fault
*GO to Pinpoint
Test H
*
DTC P1730 Gear control malfunction 2,3,5,Input speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1734 Gear control malfunction 4Input speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1779 Load control malfunctionInput speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1603 EEPROM malfunctionSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1605 TCM checksum failureSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1608 Watchdog malfunctionSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1793 Ignition supply malfunction >16 < 7
voltsBattery charging system fault
Harness fault
Connector loose or corroded
*
*
*GO to Pinpoint
Test K
*

Pinpoint test K: P1789, P1793
Connect the scan tool 1
Have the DTC(s) and freeze frame data been recorded?
Yes GO to J2
J2: RENEW TCM
Renew the TCM 1
Has the TCM been renewed?
Yes GO to J3
J3: END
Drive the vehicle for a period from cold to include idle, brisk
acceleration and steady state cruising up to and including
normal engine temperature. Check for the presence of DTC 1
Has the fault code cleared?
Yes STOP
No Contact Jaguar Service
PINPOINT TEST K : P1789, P1793
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
K1: RETRIEVE DTCS
• NOTE: Battery and or ECM disconnection prior to scanning wi ll erase all data, ensure that the correct DTC is present.
Connect the scan tool 1
Have the DTC(s) and freeze frame data been recorded?
Yes GO to K2
K2: CHECK FUSE

it overflows from the plug orifice. 2. CAUTION: It is essential that only the specified
fluid is used.
Wait until the flow of fluid has reduced to a trickle.

3. Fit, but do not tighten the plug.
4. Prepare PDU (at the base station).
1. Install the appropriat e disk and switch ON.
2. Select the vehicle specification - ENTER.
3. From Engineering Tools select Toolbox - ENTER.
4. From Toolbox select Powertrain - ENTER.
5. Connect MPA and download cable to PDU and base station.
6. Select Datalogger - ENTER.
7. Select Transmission - ENTER.
8. Disconnect download cable.
9. Connect MPA to PDU.
5. Connect PDU (at the vehicle).
1. Connect MPA cable to the vehicle diagnostic socket -
ENTER.
2. Energize the vehicle ignition - ENTER.
3. From the menu select Transmission oil temperature (TOT) - ENTER.
4. Check that the fluid temperature is <30°C.
6. From above.
7. NOTE: Ensure that the TCM is connected and functioning
correctly.
Select Park and start the engine.

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Transmission Control Module (TCM)
In-vehicle Repair
Removal

1. Disconnect battery ground cable.
Remove the battery cover.

2. Remove the trim panel from the engine compartment,
passenger side.
1. Remove the left hand side enclosure panel.
2. If necessary, remove the centre trim panel.

3. Release the fixings and remove the cover from the ECM / TCM
housing.

4. Disconnect the TCM harness multiplug EM007.
5. Lift the TCM from its housing.

Installation

1.
NOTE: A replacement TCM may only be obtained from an
authorized Jaguar dealer and MU ST be ordered against the VIN.
Fitting a new TCM is the revers e of the removal procedure.
At this point ensure that the ECM is correctly located and
pushed fully rearward against the housing.
2. Connect the battery and fit the battery cover..
Reset the radio and the clock.

Stator, intermediate and output shafts. Three epicyclic geartrains. Six multi-disc clutch/brake packs. Two freewheels (One-way clutches). Hydraulic pump. Parking lock assembly. Electro-hydraulic control unit. Internal harness and 13 pin connector with bayonet lock.
Hydraulic pump
This engine driven pump is located at the front of the transmission casing and provides pressure for the hydraulic
functions.
Supplies fluid under pressure to the torq ue converter, geartrain, electro-hydraulic control unit and the lubrication
circuit.
Draws fluid from the fluid pa n below the transmission casing, through a filter.
Parking lock
This component prevents movement of th e vehicle by engaging a fixed pawl with the parking lock gear located on the
output shaft. The pawl is engaged by movi ng the gear selector lever to the park (P) position.
Electro-hydraulic control unit
This unit, mounted in the transmission lower case, converts signals, mechanical from the J-gate and electrical from the
TCM, into hydraulic functions.
The following components ar e assembled to the unit:
Selector valve. Shift plate. Control valve - modulating pressure. Control valve - shift pressure. Solenoid valve 1 <-> 2 and 4 <-> 5 shift. Solenoid valve 3 <-> 4 shift. Solenoid valve 2 <-> 3 shift. Solenoid valve - converter lock-up. Speed sensors (2). Temperature sensor.
Speed sensors
There are two speed sensors within the transmission assembly which provide input to the TCM. These inputs, when used in
conjunction with CAN data relative to engine speed (from ECM) and road speed (from ABS), are used to electronically
control the transmission.
Temperature sensor
The output from this sensor allows the TCM to compensate for the affect of fluid temperature on shift time and quality
Control Systems
Hydraulic Control
The selector valve is operated directly by the J-gate and directs fluid flow for P R N D.
Of the four solenoid valves, 3 control shifts and 1 controls converter lock-up. One control valve controls modulating pressure
and the other shift pressure.
Regulating valves are used to maintain/control pressure for lu brication, normal operating functions, and the supply to the
control valves and shift valves.

In the event of a system fault, the TCM will adopt 'limp home' mode.
Electrical control
Refer to Section 307-01B.
Transmission Control Components
Transmission Control Module (TCM)
The TCM controls the transmission internal components thus determining gear selection and shift pattern.

The TCM is located in the same housing as the engine control module (ECM) and is accessed in the same manner. With the
two connectors unplugged the TCM may be withdrawn, complete with mounting bracket. The mounting bracket is secured to
the TCM by 2 locknuts.
Operation
CAUTION: Disconnection of OTHER contro l module connectors and / or the vehicle battery, may introduce fault codes
(DTCs). Following rectification and reconnection, ensu re that no induced codes exist in the TCM memory.
The TCM processes input and output in both analogue and di gital form which may be summarized in four categories:
Input Signals
Gear selector position (Dual Linear Switch x 4 inputs see 307.05) Transmission oil temperature Kickdown Speed sensor #1 Speed sensor #2 Mode switch

CAN Input Signals
Traction status ABS malfunction ABS status Engine torque status Throttle position Accelerator pedal position Engine torque reduction confirmation Engine speed Engine coolant temperature Cruise status OBDII fault code clear request Throttle malfunction warning RED or AMBER All road wheel speeds Token for network status ECM Token for network status INST Token for network status ABS Diagnostic data in from external device (PDU)
Output Signals
Solenoid valve 1 <-> 2 and 4 <-> 5 shift Solenoid valve 2 <-> 3 shift Solenoid valve 3 <-> 4 shift Solenoid valve converter lock-up clutch Control valve - modulating pressure Control valve - shift pressure
CAN Output Signals
Engine torque reduction request MIL status (whether present DTC should operate MIL) Transmission input speed Transmission output speed Converter slip Kickdown status Gear position (actual) Gear position (selected) Gear selection fault Converter lock-up status Current selected shift map Transmission oil temperature Transmission malfunction Pecus flag (state of current TCM program) Target for next gear position Gear shift torque transfer progress at shift MIL status (response to activate the MIL relevant to a DTC) OBDII fault code clear acknowledgement Transmission DTCs (P codes) Token for network status TCM Diagnostic data out to external device (PDU)
Emergency Running (elect ronic limp-home mode)
The TCM constantly monitors the transmissi on for faults. In the event of a problem the TCM will adopt the limp-home mode, in which the gear currently held remains engaged, until P is selected. The modulati ng and shift pressures will increase to
maximum and converter lock-up will be inhibited.
Following the selection of P , the only ratios available will be 2 (irrespective of forward ratio manual selection) and R .
With the vehicle at rest, the procedure to manually select is as follows:
1. 1. Select P .

Range Selection
The 'J' gate selector lever is connected to the transmission via a cable which operates the transmission selector shaft
between positions P R N D only. The shift lever disconnects from the cable when the lever is moved across the gate from D
to 4 .
Movement of the lever between P R N D manu ally controls the flow of transmission fluid, the TCM having control of the
forward gear selected in D .
Movement of the lever to 4 , 3 and 2 positions does not manu ally modify the fluid flow, the TCM detects these positions
using the DLS and controls the ratios electronically by energizing solenoids.
Shift Point Control
The gearshift points are controlled by the TCM, as a function of the output speed, engine load, engine speed, selector
position and shift program selected. The operator has control over the shift points via the shift lever, throttle pedal
movement, kickdown function and mode switch.
Mode Switch
This switch allows operator selection of two base shift modes; Normal and Sport; th e switch being illuminated when Sport is
selected. This function alters the values in the TCM shift point calculations.
Shift Programs
Upon encountering the following conditions, the TCM will auto matically modify the Normal or Sports shift map to enhance
the operation of the vehicle:
1. 1. Traction: When traction intervention is active.
2. 2. Hot mode: Extreme engine/transmission temperatures.
3. 3. Gradient: Under specific speeds and loads.
4. 4. Manual: Driver initiated override of the normal shif t map when the LH side of the 'J gate' is used.
Traction
When traction or stability control (engine or brake system de rived) is operational the TCM will implement the traction map
to maximize control of wheel slip.
Gradient
The gradient function is intended to enhance vehicle drivea bility when climbing a gradient or towing. The TCM will
implement the function when increased driving resistance is de tected, and provides enhanced driveability, additional cooling