window JAGUAR X308 1998 2.G Workshop Manual

                Removal and  Installation  
                     Door (76. 28.04)  
                     Front Doo
r 
Opening  Weatherstrip  (76.40.01)  
                     Fuel Filler  Door  (76.10.25)  
                     Hood (76.16.01)  
                     Hood Hinge  (76.16.12)  
                     Hood Striker  (76.16.24)  
                     Hood Strut  (76.16.15)  
                     Luggage Compartment  Lid Hinge  (76.19.28)  
                     Luggage Compartment  Lid Opening  Weatherstrip  (76.19.06)  
                     Luggage Compartment  Lid Striker  (76.19.12)  
                     Luggage Compartment  Lid Strut  (76.19.27)  
                     Rear Door  Opening  Weathe
rstrip (76.40.02)  
 
             501‐05:  Interior  Trim  and  Ornamentation  
                 Description  and  Operation  
                     Interior Trim  
                 Removal and  Installation  
                     A‐Pillar  Trim Panel  (76.13.31)  
                     B‐Pillar  Trim Panel  (76.13.28)  
                     Cowl Side  Trim  Panel  (76.13.30)  
                     C‐Pillar  Trim  Panel  (76.13.73)  
                     Door Window  Control Switch  Finish Pane
l (76.47.33)  
                     Engine Cover  (76.11.35)  
                     Floor Covering  (76.49.08)  
                     Folding Tray  (76.47.31)  
                     Folding Tray  Finish  Panel  (76.47.32)  
                     Front Door  Armrest  (76.34.22)  
                     Front Door  Trim Panel  Finish Panel  (76.47.11)  
                     Front Door  Stowage  Compartment  (76.34.27) 
                     Front Door  Trim Panel  (76.34.01)  
                     Headliner (76.64.01)  
                     Luggage Compartment  Front Trim Panel  (76.19.31)  
                     Luggage Compart
ment Lid Trim  Panel  (76.19.05)  
                     Luggage Compartment  Rear Trim  Panel  (76.19.44)  
                     Luggage Compartment  Side Trim  Panel  (76.19.22)  
                     Overhead Console  Finish  Panel  (76.47.41)  

                    Parcel Shelf  (76.67. 06) 
                     Parcel Shelf
 
Support  (76.67.09)  
                     Passenger Assist  Handle  (76.58.30)  
                     Rear Door  Armrest  (76.34.23)  
                     Rear Door  Trim  Panel  Finish Panel  (76.47.12)  
                     Rear Door  Trim  Panel  (76.34.04)  
                     Rear Window  Blind  (76.14.04)  
                     Rear Door  Window  Control  Switch  Finish  Panel  (76.47.34)  
                     Scuff Plate Trim  Panel  (76.13.81)  
                     Sun Visor  (76.10.48)  
 
             501‐08:  Exterior  Trim  and  Or
namentation  
                 Description  and  Operation  
                     Exterior Trim  
                 Removal and  Installation  
                     A‐Pillar  Moulding  LH  (76.13.19)  
                     A‐Pillar  Moulding  RH  (76.13.20)  
                     Coachlines 
                     Door Moulding  (76.43.72)  
                     Front Fender  Moulding  (76.10.48)  (76.43.73)  
                     Luggage Compartment  Lid Badges  (76.44.03)  
                     Luggage Compartment  Lid Moulding  (76.43.79)  
                     Radiator Grille (76.
55.03)  
                     Radiator Grille Bezel  (76.55.15)  
 
             501‐09:  Rear  View  Mirrors 
                 Description  and  Operation  
                     Rear View  Mirrors  
                 Removal and  Installation  
                     Auto‐Dimming  Interior  Mirror  (76.10.56)  
                     Exterior Mirror  (76.10.52)  
                     Exterior Mirror  Cover  (76.10.55)  
                     Exterior Mirror  Glass  (76.10.53)  
                     Exterior Mirror  Motor  (76.10.57)  (76.11.09)  
                     Interior Mirror  (76.10.51)  
                     Interior Mirro
r Mounting  Block  (76.10.62)  
 

            501‐10:  Seating 
                 Specificatio
n
 
                 Description  and  Operation  
                     Seats 
                 Removal and  Installation  
                     Front Seat  (76.70.01)  
                     Front Seat  Backrest  (76.70.06)  
                     Front Seat  Backrest  Cover  (76.70.15)  
                     Front Seat  Backrest  Heater  Mat  (86.75.14)  
                     Front Seat  Backrest  Trim  Panel  (76.70.03)  
                     Front Seat  Cushion  (76.70.11)  
                     Front Seat  Cushion  Cover  (76.70.33)  
                     Front Sea
t Cushion  Heater  Mat  (86.75.13)  
                     Front Seat  Head  Restraint  (76.70.14)  
                     Front Seat  Head  Restraint  Motor  (86.75.17)  
                     Front Seat  Recliner  Motor  (86.75.04)  
                     Front Seat  Track  (76.70.20)  
                     Front Seat  Track  Motor  (86.75.33)  
                     Lumbar Motor  (86.75.12)  
                     Rear Seat  Armrest  (76.70.39)  
                     Rear Seat  Backrest  (76.70.38)  
                     Rear Seat  Backrest  Cover  (76.70.48)  (78.90.12)  
                     Rear Seat  Backrest  Heater  Mat  (86.75.35)  
                     Rear Seat  Cushio
n (76.70.37)  
                     Rear Seat  Cushion  Cover  (76.70.47)  
                     Rear Seat  Cushion  Heater  Mat  (86.75.37)  
                     Rear Seat  Head  Restraint  (76.70.56)  
                     Rear Seat  Track  
                     Seat Control  Switch  (86.75.23)  
 
             501‐11:  Glass,  Frames  and  Mechanisms  
                 Description  and  Operation  
                     Glass, Fra
mes  and  Mechanisms  
                 Removal and  Installation  
                     Door Window  Control Switch  Bulb  (86.46.12)  
                     Front Door  Window  Glass  (76.31.01)  
                     Front Door  Window  Glass  Weatherstrip  (76.40.28)  

                    Front Doo r
 
Window  Regulator  and  Motor  (76.31.45)  
                     Front Door  Window  Regulator  Motor  (76.31.45)  
                     Front Door  Window  Control  Switch  (86.25.07)  
                     Rear Door  Window  Glass  (76.31.02)  
                     Rear Door  Window  Glass  Weatherstrip  (76.40.29)  
                     Rear Door  Window  Regulator  and  Motor  (86.25.09)  
                     Rear Door  Window  Regulator  Motor  (86.25.09)  
                     Rear Door  Window  Control  Swi
tch (86.25.10)  
                     Rear Quarter  Window  Glass  (76.31.31)  
                     Rear Window  Glass  (76.81.11)  
                     Windshield  Glass  (76.81.40)  
 
             501‐12:  Instrument  Panel  and  Console  
                 Specification  
                 Description  and  Operation  
                     Instrument  Panel  and Instrument  Panel  Console  
                 Removal and  Installation  
                     Audio Unit  Housing  (76.25.15)  
                     Climate Control Assembly  Housing 
                     Coin Stowage  Compartment (76.46.37)  
                     Floor Co
nsole  (76.25.01)  
                     Floor Console  Ashtray  (76.25.25)  
                     Floor Console  Extension  (76.25.05)  
                     Floor Console  Finish  Panel  (76.47.26)  
                     Floor Console  Finish  Panel  Bracket  (76.25.26)  
                     Floor Console  Stowage  Compartment  (76.25.16) 
                     Floor Console  Stowage  Compartment  Lid (76.25.18)  
                     Glove Compartment  (76.52.03) 
                     Glove Compartment  Lid (76.52.02)  
                     Glove Compartment  Lid Damper  (76.52.22)  
                     Glove Co
mpartment  Liner  (76.52.21)  
                     Instrument  Cluster  Finish Panel  (76.47.24)  
                     Instrument  Cluster  Finish Panel  Bezel  (88.20.33)  
                     Instrument  Panel  (76.46.01)  
                     Instrument  Panel  Finish Panel  (76.47.06)  
                     Instrument  Panel  Lower  Trim  Panel  (76.46.11)  
                     Overhead Console  (76.13.69)  

High
-pitched sound like rubbing a clean window.
Squea

l
Continu
ous, high-pitched sound like runn
ing finger nails across a chalkboard.
Tap
Ligh
t, hammering sound like tapping pencil on edge
of table. May be rhythmic or intermittent.
Weep
Continu
ous mid-range sound (lower frequency
than squeal, higher frequency than groan).
Whir/
Whine
High
-pitched buzzing sound, like
an electric motor or drill.
Whistle

Sharp, shril
l sound, like wi
nd passing a small opening.
Description of Specific St eer
ing System Noise Types
Bel
t Squeal
Belt squea
l is a high frequency air-born
e noise generated by slippage of the ribbe d Vee belt on the power steering pump
pulley. Squeal increases with system loading and at the end of lock.
Clonk

Cl
onk is a structure-borne nois
e heard as a loose-sounding rattle or vibration coming from the steering column. Clonk can
be identified by driving and turning over cobblestones, rough roads, or high frequency bumps such as 25-50 mm tall tar
strips. Clonk requires a tie-rod load impact.
Column Knoc
k
Col
umn knock is a loose-sounding rattle or
vibration generated by the steering column shaft contacting other portions of the
column assembly. The noise is both audible and tactile. Column knock is generate d by driving over cobblestones or rough
pavement. It is not necessary to turn the steering wheel to create this noise.
Column Ra
ttle
Co
lumn rattle is a metallic sounding no
ise created when applying a highly impuls ive force to the steering wheel. Column
rattle is often used to combine the more general group of column noises includin g clonk and column knock. Column rattle
noises can be caused by clonk, knock, l oose column components, bonus parts etc. A series of parked, straight-line driving,
and cornering test should be carried out to isolate the source/sources.
Gr
inding/Scrape
Gr

inding is a low frequency noise in the column when the st
eering wheel is turned. Is generally caused by interference
between moving components such as the st eering wheel to steering column shroud.
Gr
unt (Squawk)
Grunt

is a "honking" sound elicited when coming off one of
the steering stops. Grunt is generally excited during parking
manoeuvres with a low to me dium speed steering input.


Squea
k

Steering Column Switches - Steering Column Switches

Description an
d Operation
Ig

nition Switch
The k
ey-operated ignition switch is located on the right-hand side of the steering colu
mn and has four positions.
Position 'O'

OFF. The only position in which the key can be inserted or re moved. With the key removed, the steering lock engages. The
key can only be removed when the tran smission is in the Park position.
Position 'I'

AUXILIARY. Certain circuits , i.e. radio and windows, can be operat ed without switching on the ignition.
Position 'II'

Engine Management Fuse Box

Heelboard Fuse Box - Right hand side
Fuse NoRating
(amps)Circuit
120Adaptive damping
215Intercooler water pump (Supercharger)
325Starter solenoid.
45Engine control module.
510Fuel injectors.
65Transmission control module
7-Not used.
810Air conditioning compressor clutch.
930Throttle motor.
105Engine control module, Park/Neutr al switch, cruise control VSV 1 and 2 (where fitted), EGR valves.
11-Not used.
1210Air flowmeter, VVT solenoids.
13-Not used.
1410HO2S sensor heaters (where fitted ), EVAP valve, ignition coils relay, throttle motor relay, AC
compressor clutch relay, radi ator fans control module, CCV.
1530Windscreen left-hand heater.
165Control module compartment cooling fan.
1730Windscreen right-hand heater.
1810Ignition coils, ignition amplifier.
Fuse NoRating (amps)Circuit
120Left-hand seat control module.
215Door lock relay, door locking actuators.
315Body processor module.
410Door mirror heaters, mirror foldback.
55Radio telephone.
610Air conditioning.
720Body processor module (column motor power).
85Rear window switchpack, passenger door switchpack.
95Passenger seat switchpack.

Heelboard Fuse Box - Left hand side

Trunk Fuse Box
105Radio telephone, rear courtesy lamp/map light.
1120Air conditioning right-hand blower relay.
125In-car entertainment.
1325Right-hand rear door control module.
1425Cigar lighters.
1525Right-hand door control module.
16-Not used.
1715Sunroof.
1825Right-hand and left-hand seat heaters.
Fuse NoRating
(amps)Circuit
120Right-hand seat control module.
25Rear window switchpack, driver door key ba rrel, driver door switchpack and memory.
35Dimmer module.
45Diagnostic connector.
515Body processor module.
65Centre console switchpack, reader exciter ECM
715Body processor module (battery supply for solenoids, lamps and motors).
85Steering column adjust switch, driver seat switchpack.
910Radio/cassette head unit.
105Airbag/SRS
1120Air conditioning left-hand blower motor.
1210Door mirror heaters relay, air conditioning, blow er motor relays, power steering control module.
1325Left-hand rear window
1410Cruise control switch, instrument cluster, catalytic converter over temperature warning.
1525Left-hand door control module.
165Electrochromic interior mirror (where fitted), centre console switchpack, gear selector, traction control
switch illumination, J-gate mode switch illumination, pins A9 and D8 trunk fusebox.
1710Accessory supply.
185Instrument cluster.
Fuse Rating

Trunk Fuse Box Relays


5VioletDoor mirror fold out (where fitted)
Relay NoColorCircuit
1BrownSecond fuel pump (SC models only)
2BrownRear window defroster
3BrownSide marker, license plate and trailer rear lamps
4BrownFuel pump
5BrownStop lamps (HMSL and trailer only)
6VioletAccessory socket (where fitted)
7VioletFuel filler flap lock
8VioletFuel filler flap unlock

Repair Procedure
• CAUTIONS: Do not use crimping pliers, insulation strippers, butt splice connectors, heat sh rink sleeves or pre-terminated wiring
harness(s) that are not supplied with the Jagu ar wiring harness repair kit. Each part has been designed to be used only with
the other parts in this wiri ng harness repair kit.
Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient heat to
the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not
over heat the glue lined heat shrink sleeve so that the wiring harness insulation becomes damaged.
It is not correct to make more than five repair joints on the wiring harness to any electrical connector and if more damage is
found at the same electrical connector then a new wiring harness must be installed.
Remove the faulty terminal from the elec trical connector using the extractor tool and correct tip. Make sure that any
anti-backout device is released befo re trying to remove the terminal.
CAUTION: : A number of electrical connector terminals ar e gold plated or gold flashed. When defective, they
must be installed with a gold pre-terminated wiring harnes s(s) from the wiring harness repair kit. It is not always
easy to identify the female as gold but the male pins are visually easier, therefore always check both male and
female terminals to identify those which are gold. Under no circumstances are gold and tin terminals to be mixed as
this will lead to early failur e of the electrical contact.
• NOTE: Never use a harness lead with a smalle r diameter than the original harness lead.
Select the correct size and ty pe of pre-terminated wiring harness and butt splice connector from the wiring harness
repair kit.
Using the wire cutter on the stripping tool, cut the pre-terminated wiring harness and the harness cable to the
required length.
• NOTE: See illustration: Stripping Insulation
From the Relationship Table, find the correct length of insulation to be stripped from the pre-terminated wiring
harness and set the adjustable cable length stop to the correct length. Place the pre-terminated wiring harness in
the wire stripper and remove the insulation.
Put the cable identification sleeve(s) on to the wiring harness with the main cable colour nearest to the terminal. During this next step do not overtighten. Place the selected butt splice connector in the crimping tool, matching the
aperture and the butt connector colours. Make sure that the window indentation in the butt connector is resting over
the guide bar on the lower jaw. Partially close the grip until the butt connec tor is securely held in the aperture. This
will give support to the butt conn ector while the pre-terminated wiring harness is inserted into it.
• NOTE: See illustration: Spice Correctly Located
Insert the pre-terminated wiring harnes s into the butt connector and make sure that the wire is against the wire
stop. Close the grip firmly, crimping the lead to the butt connector. When the handles have been completely closed
the butt connector will be fre ed from the tool as the handles are released. If the handles have not been completely
closed then the jaws will hold the butt connector and it cannot be removed from the tool until the crimp is fully made
by closing the handles completely. Make sure that the harness cable has been squarely cut and the correct length of insulation removed. If more than
one splice is needed the butt connectors must be not be crimped to the wiring harness at the same distance from
the connector. The splices must be staggered to prevent a bulk of splices in the same area of the wiring harness.
It is preferable to cover the butt splice joint with heat shrink sleeve. This is desirable not essential, except where the
electrical connector is a sealed electrical connector. Use the smaller diameter sleeve for red and blue pre-terminated
wiring harness(s) and the large diameter sleeve for the yellow pre-terminated wiring harnes s(s). It is advisable to
place the heat shrink over the completed joint but in some instances the sleeve will not pass over the terminal.
Check, and if required, place the correct size sleeve onto the harness cable or pre-terminated wiring harness before
crimping the butt splice to the wiring harness.
Place the harness cable into the butt splice with the spli ce window over the guide bar. Make sure that the cable
harness wire is agains t the stop in the butt splice, crimp the butt splice connector to the wiring harness.
Gently pull the harness cables each side of the butt sp lice to make sure that a secure joint has been made.
AMP 6.3 flatDD
Econoseal III 250 seriesBF