coolant JAGUAR X308 1998 2.G Workshop Manual

                              
                                                                                   Valve
 Co
ver 
LH (12.29.43)  
                     Valve
 Cover  RH (12.29.44)  
                     Valve
 Cover  Gasket  LH  (12.29.40)  
                     Valve
 Cover Gasket  RH  (12.29.41)  
                     Valve
 Springs  LH 
                     Valve
 Springs  RH 
                     Variable
 Camshaft  Timing  Oil  Con
trol Unit  LH  (12.65.71)  
                     Variable
 Camshaft  Timing  Oil  Control  Unit  RH  (12.65.70)  
                     Variable
 Camshaft  Timing  Oil  Control  Unit  Housing  LH  (12.65.52)  
                     Variable
 Camshaft  Timing  Oil  Control  Unit  Housing  RH  (12.65.51)  
 
             303‐03A : Engine  Cooling  
                 Descriptio
n and  Operation  
                     Engine Cooling  
                 Diagnosis  and  Testing  
                     Engine Cooling  
                     Related Faults  /  Codes  
                     DTC P0116  ECT  circuit  range  / performance  problem 
                     DTC P0125  Insufficient  coolant  temperature  for  closed  loop  fuel control  
                     DTC P0117  ECT  circuit  low  input  
                     DTC P0118  ECT  circuit  high  input  
                     DTC P1474  Intercooler  coolant  pum
p relay  malfunction  
                     Pinpoint test  A: P0116,  P0125  
                     Pinpoint test  B: P0117  
                     Pinpoint test  C: P0118  
                     Pinpoint test  D: P1474  
                 General Procedures  
                     Cooling System  Draining,  Filling and  Bleeding  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA  V8  –  
            AJ27 
                     Cooling System  Draining,  Filling and  Bleeding  ‐ 4.0L  SC  V8  ‐ AJ26  
                     Cooling Sy
stem  Draining  and  Vacuum  Filling  
                 Removal and  Installation  
 
Removal
 
Engine  ‐ Re m
oval
 (12.41.01)  
Installation  
Engine  ‐ Installation  (12.41.01)  

                    Coolant E x
pansion
 Tank  (26.15.01)  
                    
Coolant Outlet  Pipe  (26.31.08)  
                    
                     Cooling Fan  Motor  (26.25.24)  
                     Cooling Fan  Motor  and  Shroud  (26.25.25)  
                     Cooling Fan  Motors  (26.25.25)  
                     Cooling Fan  Shroud  (26.25.30)  
                     Engine Coolant  Level  Switch  (26.40.11)  
                     Radiator (26.40.01)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA V8  ‐ AJ27  
                     Radiator (26.40.01)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Radiator Lower Hose  (26.30.07)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA  V8  ‐ AJ27  
                     Radiator Lower Hose  (26.30.07)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Radiator Upper Ho
se (26.30.01)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA  V8  ‐ AJ27  
                     Radiator Upper Hose  (26.30.01)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Thermostat  (26.45.07)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA  V8  ‐ AJ27  
                     Thermostat  (26.45.07)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Thermostat  Housing  Cover  (26.
45.22)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA  V8  ‐ AJ27  
                     Thermostat  Housing  Cover  (26.45.22)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Thermostat  Housing  Cover  Seal  (26.45.20)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA V8  ‐ AJ27  
                     Thermostat  Housing  Cover  Seal  (26.45.20)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Water Pump  (26.50.
01) ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA V8  ‐ AJ27  
                     Water Pump  (26.50.01)  ‐ 4.0L  SC  V8 ‐ AJ26  
                     Water Pump  Pulley  (26.50.05)  ‐ 3.2L  NA  V8  ‐ AJ26/4.0L  NA  V8  ‐ AJ27  
                     Water Pump  Pulley  (26.50.05)  ‐ 4.0L  SC  V8 ‐ AJ26  
 
             303‐03B : Supercharger  Cooling 
                 Removal and  Installation  
                     Water Pump  
 
             303‐04:  Fu
el Charging  and Controls  
                 Diagnosis  and  Testing  
                     Fuel Charging  and Controls  
                 Inspection  and Verification  
                     Driver Information  Chart  
                     Default mode Definitions  
                     Diagnostic Trouble  Code  (DTC)  index  
                     Pinpoint Tests  

                    Superchar
ger
 Outlet  Pipe (18.50.16)  
                     Supercharger  Outlet  Pipe Gasket  (18.50.17)  
                     Throttle Body  Elbow  (19.70.28)  
                     Throttle Body  Elbow  Gasket  (19.70.29)  
 
             303‐13:  Evaporative  Emissions  
                 Diagnosis  and  Testing  
                     Evaporative  Emissions 
                                       
Preliminary
 Inspection
 
                     Diagnostic
 Drive  Cycles  
                     Diagnostic
 Trouble  Code  (DTC)  index/Symptom  Chart  
                     Pinpoint
 Tests  
                 Removal
 and  Installation  
                     Evaporative 
Emission Canister  (17.15.13)  
                     Evaporative 
Emission Canister  Purge  Valve (17.15.30)  
                     Fuel
 Tank  Press
ure Sensor  (19.55.31)  
                     Fuel
 Vapor  Vent  Valve  Housing  (19.55.24)  
                     Fuel
 Vapor  Vent  Valve  Housing  Seal  (19.55.25)  
 
             303
‐14:  Electronic  Engine  Controls  
                 Description
 and
 
                                      Diagnosis
 and  Testing  
                     Electronic
 Engine  Con
trols  
                     Inspection
 and  Verification  
                     Driver
 Information  Chart  
                     Default 
mode Definitions  
                     Diagnostic
 Trouble  Code  (DTC)  Index  
                     Pinpoint
 Tests  
                 Removal
 and  Installation  
                     Catalyst 
Monitor  Sensor LH  (18.30.81)  
                     Catalyst 
Monitor  Sensor RH  (18.30.80)  
                     Heated Oxygen  Sensor  (HO2S)  LH  (18.30.79)  
                    
Heated Oxygen  Sensor  (HO2S)  RH  (18.30.78)  
                    
                    
Camshaft  
Position  
Sen s
or
 
ECM  
Position  
Sensor  
Crankshaft
Removal
Engine  
Coolant Temperature
Sensor 
Operation
Intake  Air  Temperature  (IAT)  Sensor  (18.
30.52)  

Safety Standard
Canister PurgeCANPControls pu
rging of the EVAP canister
Carbon dioxideCO2Colorless gas with

a density of a
pproximately 1.5 ti mes that of air
Carbon mon
oxide
COPoi
sonous gas produced as the re
sult of incomplete combustion
Case G
round
CSE GNDControl modu
le casing ground
Catal

ytic converter
In
-line exhaust system device used to reduce the level of engine exhaust
emissions
Ce
lsius
CSI ter
m for the Centigrade scale, with
freezing point at zero and boiling point
at 100°
Central
Processor Unit
CPUTh
e section of a computer that contai
ns the arithmetic, logic and control
circuits. It performs arithm etic operations, controls instruction processing, and
provides timing signals and other housekeeping operations
Cl
osed Loop
CL
Cl

osed Loop System
CLSControl
system with one
or more feedback loops
Col
umn/Mirror Control
Module
C/MC
M
Control ModuleCMA

self-contained group of electrical/electronic components, designed as a
single replaceable un it, and controlling one or more processes
Controll
er Area Network
CANA
communication system which allows control modules to be linked together
in a network.
Crankshaft Posi
tion
Sensor
CKPSGenerates crankshaft positi on informa
tion in conjunct
ion with the CKPTR (also
generates speed information in certain applications)
Crankshaft Posi
tion
Timing Ring
CKPT
R
Toothe
d ring which
triggers the CKPS
Crankcase Ventila
tion
System
CVSys
tem which scavenges camshaft cover and crankcase emissions and feeds
them into the inlet manifold
Cubic ce nt
imeter
cm
3
Curb weightWe

ight of vehicle with fuel, lubrican
ts and coolant, but excluding driver,
passengers or payload
D
Dat
a Link Connector
DLCConne
ctor providing access and/or control of the vehicle information,
operating conditions, and diagnostic information
De
gree
deg, °Angle or tempe
rature
D

epartment of
Transportation (US)
DO
T
D

epartment of Transport
(UK)
DTp
De
utsche In
stitut für
Normung
DINGerman stand
ards regulation body
Di

agnostic Module
DMSuppl
emental Restraint System (non-c
ontrolling) module for diagnostics
overview
Di
agnostic Test Mode
DTMA le
vel of capability in an OBD system.
May include different functional states
to observe signals, a base level to re ad DTCs, a monitor level which includes
information on signal levels, bi-directional control with on /off board aids, and
the ability to interface with remote diagnosis
Diagnostic Trouble CodeDTCAn al
pha/numeric identifier for a fault
condition identified by the On-Board
Diagnostic (OBD) system
D
ial test indicator
DTIA mechan
ical measuring
instrument, with a rotary indicating pointer
connected to a linear operating probe
D
ifferential pressure
Pressure di
fference betwee
n two regions e.g. between intake manifold and
atmospheric pressures
D
ifferential Pressure
Feedback EGR
DP
FE
An
EGR system that monito
rs differential EGR pressure across a remote orifice
to control EGR flow
D
irect current
dcCurrent which f
lows in on
e direction only, though it may have appreciable
pulsations in its magnitude
Du
al linear switch
DLSJ
-gate switch connected to the TCM on SC vehicles
E
EGR

Temperature EGRT
Sensor
EGRTSens
ing EGR function based on temperature change
EGR Vacu

um Regulator
EVRControls EGR
flow by changi
ng vacuum to the EGR valve
EGR Valve
Position
EVPAn EGR
system that direct
ly monitors EGR valve position to control EGR flow
Electrically E
rasable
Programmable Read-Only
Memory
EEP
ROM

Electrically Programmable
R
ead-Only memory
EPROM
Ele
c
tronic Secondary Air
Injection
EAIRA p
ump-driven system for providing seco
ndary air using an electric air pump
Engine C
ontrol Module
ECM
End of dashEODR
e
ferring to a vehicle fascia, eg EOD air vent
Engine
C
oolant Level
ECL
Engine
C
oolant
Temperature
ECT
ECT Sen s
or
ECTSTherm
i
stor which provides engine coolant temperature signal to the ECM to
trigger enrichment circuits which increase injector 'on' time for cold start and
warm-up
Engine s
peed
RP
M
Environ m
ental Protection
Agency
EPA
Evaporative EmissionEVAPSy stem designed to prevent fu
el vapor from escaping into the atmosphere.
Typically includes a charcoal filled canister to absorb fuel vapor
Evaporative Emission
Control ValveEVAPP
Exhaust G
as Recirculation
EGRSys
t
em which reduces NOx emissions by adding exhaust gases to the
incoming fuel/air charge
Exhaus t G
as Recirculation

Solenoid Vacuum Valve
EGRS
Exhaus t G
as Recirculation

Temperature Sensor
EGRT Sen s
or
Exhaus
t G
as Recirculation

Valve
EGRV
F
F a
n Control
FCEngine

cooling fan control
F
e
deral Motor Vehicle
Safety Standard (US)
FMV S
S
Fi
gur
e
Fi
g.Illustrati
on reference
Flash
E
lectrically Erasable

Programmable Read-Only
Memory
FEE PR
OM
Flash
E
rasable
Programmable Read-Only
Memory
FEP R
OM
Flywhee
l
Sensor
CKFSSens
or moun
ted so as to be
triggered by each flywheel ring gear tooth to give
an engine speed signal
Fue l
Injectors
FISol
e
noid operated devices that spray a metered quantity of fuel into the inlet
ports
F u
el Pressure Regulator
Control
FP RCControls fuel pressure regu l
ator; used primarily to
give extra fuel at cold
start-up
Fue l
Pump
FP
Fue
l
Pump Monitor
FP
MMonitors operation of fuel pump
Fue l
Pump Relay
FP
R
Fu
el rich/lean
Q
u
alitative evaluation
of air/fuel ratio based on a ratio known as
stoichiometry, or 14.7:1 (Lambda)
F u
ll Scale Deflection
FSDTh
e
maximum indication point on
an analogue meter or gauge
G
Gene
rator
GENRot
a
ting machine which converts mechanical energy into electrical energy
G
r
amme centimeter
gcm
Gramm
e
(force)
gf
Gramm
e
(mass)
g
GroundGNDEle
c
trical conductor used
as a common return for an electrical circuit or
circuits, and with a relative zero potential
H
Hard f a
ult
A
fau
lt currently present in the system
HeadlampHL
Heat
ed Oxygen
Sensor
HO2SElectrically
h
eated oxygen sensor which induces fueling corrections
Hertz (frequency)HzFrequ
e
ncy, one cycle per second
High
Moun
ted Stoplamp
HMSL

Mem
ory
Pulse Width ModulationPW

M
A
method of control in an electronic co
ntrol system in which the duration of
pulses in a pulse train is proportional to the amplitude of the modulating
signal
R
Ran
dom Access Memory
RAMF
ast access memory store which is accessible for entry or extraction of data
Re

ad-Only Memory
RO
M
F
ast access memory in which data
is fixed and may not be changed
Re
servoir
RESContaine
r, usually for oils,
coolants or hydraulic fluids
Re
turn
RTNA
dedicated sensor ground circuit
R

evolutions Per Minute
RP
M
Shaft speed o
f a device, us
ually an engine or motor
R
ight-hand
RH
Right-hand drive veh

icle
RHD
S
Scan T

ool
STDe
vice that interfaces with and comm
unicates information on a data link
Se
at Control Module
SCMModule
controlling the seat motor systems (not electric raise/lower-only
seats)
Secon
dary Air
Air pro
vided to the exhaust system
Secon

dary Air Injection
AIRSy
stem used for a period of time each
time the engine is started, unless
certain temperature criter ia are met. Pumps air directly into the exhaust
system which generates extra heat and reduces the time taken for the
catalytic converters to reach operating temperature
Secon
dary Air Injection
Bypass
AIRBVents secon
dary air to atmosphere
Secon

dary Air Injection
Check Valve
AIRCValve wh
ich prevents back-flow of exhaust gas to the AIR system when the
system is inoperative
Secon
dary Air Injection
Diverter
AIRDD
iverts secondary air to either
the catalyst or exhaust manifold
Secon
dary Air Injection
Magnetic Clutch
AIRP
C
Clu
tch mounted on the AIRP drive shaft
Secon

dary Air Injection
Pump
AIRPMe
chanically driven rotary vane
pump, driven through the AIRPC
Secon
dary Air Injection
Relay
AIRRCont
rols the injection of air into the exhaust system
Secon

dary Air Injection
Switchin
g Va
lve
AIRSV
acuum operated valve backing-up the AIRC
Secu

rity and Locking
Control Module
SLCMModul
e controlling the vehicle's security and closure-locking functions
SensorSGeneri

c name for a device
that senses either the absolute value or a change
in a physical quantity su ch as temperature, pressure or flow rate, and
converts that change into an electrical quantity signal
Servic
e Repair Operation
(number)
SRONu
mber generated by Jaguar Methods
and Techniques system which relates
to the time allowed to complete a repair operation. Further information on the
system can be found in the separate Jaguar Publications (for each model
range) entitled 'Repair Operation Times'
Shif
t signal
SDA
shift process signal to the TCM on SC vehicles
Shif

t Solenoid
SSControls shi
fting in an automatic transmission
Si

gnal return
SIG RTN
Slidin

g Roof Control
Module
SRCM
Society of Automotive

Engineers
SAE
Speed
Control Control
Module
SCCMModule con
trolling Speed Control System
Square c

entimeter
cm
2
Stan

dard
std
Stan

dard Corporate
Protocol
SCPA
high-speed, serial communications system linking all body system control
modules. Control messages and data ar e passed between modules at up to
786 messages per second
SuperchargerSCAn in
take system which utilizes a supercharger (mechanically driven device
that pressurizes intake air, thereby in creasing density of charge air and the
consequent power output from a given displacement)
Supercharger
Bypass
SCB
SwitchSW
T

Speed an
d load
Coo
l
ant temperature
Ti
me el
apsed from start up
Cl
osed l
oop fuelling
Determination of the vapour concentration is made by stepped opening of the EVAP valve and subsequent monitoring of the
fuelling correction. This function is performed prior to purging, so that at the onse t of purging the EVAP valve can be set to
the optimum position. Should the ECM be unable to determine the concentration before purging, a default value is
employed, which is then modified whilst purging is in progress.
When the purging process is operational th e ECM modifies the basic fuelling calculation to maintain the correct air / fuel
ratio.
Purging is inhibited during fuel cut-off and stability / traction control intervention.
Coolant Temperature Sen
sor
Th
e
sensor outputs a voltage to the ECM which decreases as temperature increases.
Cooling Fans


In response to engi
ne coolant temperat
u
re and climate control system demand, the ECM will energize the cooling fans.
Climate Control Compressor
The E
C
M will allow the compressor clutch to be engaged if th
e engine temperature and load demand are normal. Should the
driver require maximum engine powe r or the coolant temperature be high, the request will be denied.
Cranking Signal

The ECM reacts to a signal fr
om th
e Body Processor Module (BPM) when the starter motor relay is energi
zed. This signal is
used to trigger starting, fu el and ignition strategies.
Engine Speed and Cranksh
aft Position
Engine
speed and cran
k position are moni
tored by a sensor which is mounted on the cylinder block (flywheel housing)
behind the crankshaft drive plat e. It indicates rotational speed to the ECM in the form of 12 pulses per crank revolution.
Engine speed is used for synchronization of fuel an d ignition systems, as well as other functions.
Camshaft Position
The ca
mshaft position sensor is mounted at
the rear of Bank 2 cylinder head on the inlet side and provides one signal every
720 degrees of crankshaft rotation. The signal, in conjunction with the signal from the crankshaft position sensor, indicates
to the ECM that the piston of cylinder 1A is approaching TDC on the compression stroke.
Variable Valve
Timing (Where Fitted)
By energi
si
ng a solenoid to allow the pass
age of pressurized oil on each of the inle t camshaft drives, the ECM can vary by a
single stepped amount, the relati ve timing of the inlet valves.
Ign
ition
Ignit
i
on spark is produced by
individual on-plug coil units.
There are two ignition amplifiers; module #1 drives coils 1A, 2B, 3B and 4A, whilst module #2 drives coils 1B, 2A, 3A and
4B. The ECM controls the amplifiers.

Engi
ne -
Torqu
e Specifications


De
s
cription
Nmlb
-
ft
lb
-
in
A
ccessory
drive belt tensioner
43--
A
ccessory
drive belt idler pulley
61--
Air in
ta
ke tube to throttle body
5--
A/C
pipes t
o receiver / drier
9--
A/C pipe m

anifold joints
9--
Camsh

aft bearin
g caps10--
Ca
msh
aft cove
r10--
Ch
arge Air Co
oler Adaptor to cylinder head (SC)
21--
Co
olan
t outlet pipe (AJ26 NA)
10--
Cran
kshaft damper bolt - no lockin
g ring
St
ag
e 1
80--
Stag

e 2
80°--
C
r
ankshaft damper bolt - with locking ring
37
5--
Cra
nkshaft position sensor
10--
Cy
li
nder head bolts M10
35--
Cy
lin
der head bolts M8 (two at front of head)
25--
Driv
es
haft (propshaft) drive flan
ge bo
l
ts
82--
ERG p
i
pe to exhaust manifold
21--
Engi

ne compartment cover (bonnet) hinges
25--
En
gine
coolant radiator top securing panel
25--
E
ng
ine front mounting
70--
En
gine
oil cooler pipes (clamp)
21--
En
gi
ne / Transmission assembly rear mounting centre bolt
35--
En
gi
ne / Transmission assembly rear mounting outer bolts
25--
Ex
ha
ust downpipe support bracket to flywheel housing
50--
Ex
ha
ust downpipe to lower mounting bracket
48--
E
x
haust camshaft sprocket
St
age 120--
Stage 290 °--
Ex
haust manifold to cylinder head
18--
Ex
ha
ust manifold flange to downpipe
18--
E
x
haust Torca clamps
55--
Fuel cross-over elbo

w
10--
Fu
el f
eed pipe to intake manifold
10--
Fuel
Injector (AJ
26)
5--
Fuel
injector ha
rness clips to camshaft cover (SC)
5--
Fu
el p
ressure re
gu
l
ator to intake manifold
10--
F
u
el rail to Char
ge
A
ir Cooler Adaptor (SC)
21--
In
ta
ke manifold to cylinder heads
21--
Inta

ke elbow support brackets
18--
Oil f
i
lter
17--
Oil C
o
oler
7--
P
AS pu
mp hose unions
25--
P
r
imary timing chain fixed guide
12--
P
r
imary timing chain tensioner
12--
Pr

imary timing chain tensioner blade
14--
S
e
condary timing chain tensioner to cylinder
12--
S
t
eerin
g ra
ck45--
Thro
ttle body to intake elbow
21--
Th
ro
ttle cable abutment to throttle body
5--
Th
ro
ttle intake elbow to intake manifold
21--
Ti
mi
ng cover
12--
Variable camshaft t
i
ming oil control unit to intake camshaft
St
ag
e 1
20--
St
ag
e 2
90
°--
Var
iable camshaft timing oil control unit housing (bolt and nut)
21--
Va
ria
ble camshaft timi
ng oil control solenoid
12--
Wa
ter pump pulley
12--

E
ngine - Cylinder Head LH
In-ve
hicle Repair
Remova

l
CAU
TION: If a replacement cylinder head is to be installed to a
vehicle with variable camshaft timing (VCT) the cylinder head m ust have the
oil gallery blind rivet removed before installation.
Spe
cial Tool(s)

Cams

haft setting
303-530

Ti
ming chain tensioning
303-532

Wedges, prim
ary chain
303-533

Cr
ankshaft setting
303-531
1.
Open the engine compartment and install paintwork protection sheets.
2. Set the engine compartment cover to the service access position.

3.
Disconnect the battery ground cable.
Re

move the battery cover.
4. Remove the engine fron cover.For additional information, refer to: Engine
Front Cover (303-01 Engi
ne, In-vehicle Repair).
5. Remove the Inlet Manifold. Refer to Operation 30.15.01 in this Section. This operation includes depressurising the fuel system and removing the throttle
housing.
6. Disconnect the hoses and multi-plug from the coolant outlet pipe.
1. Release and reposition the hose clip, and disconnect the heater hose.
2. Disconnect the multi-plug from the temperature sensor.
3. Release and reposition the hose clip along the bypass hose.

7.
Remove the coolant outlet pipe.
1. Remove the four bolts which secure the outlet pipe.
2. Remove the outlet pipe from the bypass hose and from the cylinder heads.
8. Remove and discard the sealing ring s from the outlet pipe grooves.

9.
Remove the nuts which secure the catalytic converter to the B-Bank
exhaust manifold flange.

10 . Re
move the VVT bush carrier.
1. Remove the two bolts and one nut which secure the carrier to the cylinder block.
2. Release the carrier from the two ring dowels and remove it.

11. R
emove the seals from the bush carrier.
1. Remove the sealing ring (scarf jointed) from the carrier bush groove.
2. Remove the O-ring from the carrier oil-way recess.
12. Raise the vehicle on a ramp.
13. Remove the crankshaft position sensor.