ECU JAGUAR XFR 2010 1.G Workshop Manual

13.
14.
Make sure that the alignment mark is visable
through the inspection hole on removal of the last
torque converter bolt.















15.
WARNING: Make sure that the transmission is secured with
suitable retaining straps.
Using a suitable stand, support the transmission.

1 Latch 2 Strap 3 Locking cylinder 4 Operating lever 5 Upper cable 6 Cable joint 7 Lower cable 8 Cable bracket 9 Park interlock lever If a vehicle requires recovery/transportation, the emergency park release mechanism is used to manually disengage the park
lock and engage the transmission in neutral.

The emergency park release mechanism consists of an operating lever that is connected to a park interlock lever on the
transmission by an upper and lower cable assembly.

The operating lever is installed in the floor console, under the trim panel between the drinks holder and the cubby box. The
park interlock lever is attached to the transmission selector shaft.

One end of the operating lever is attached to a base by a hinge pin. A locking cylinder is installed in the other end of the
operating lever, to secure the operating lever to the base. The operating lever is raised by pulling on a strap.
When operated, the emergency park release mechanism turns the transmission selector shaft.
To disengage the park lock:
Open the cubby box lid and the drinks holder lid.
Remove the trim panel from between the drinks holder and the cubby box.
Rotate the locking mechanism of the emergency park release lever 90 degrees counterclockwise.
Apply the footbrake, pull the operating lever upwards and ensure it locks in the vertical position.

Raising the operating lever causes the emergency park release cable to rotate the park interlock lever on the transmission,
which disengages the parking pawl and engages neutral. This allows the vehicle to freewheel.
To re-engage the park lock:

Hold the strap on the operating lever, release the latch and lower the operating lever to the horizontal position.
Lock the operating lever by turning the locking mechanism 90 degrees clockwise.
Install the trim panel.
Close the cubby box lid and the drinks holder lid. www.JagDocs.com

Catalytic converter retaining bolts 40 30 - Rear muffler support retaining bolts 25 18 - Exhaust securing strap nuts 55 40 - Exhaust support retaining bolts 25 18 -

Published: 28-Apr-2014
Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Exhaust System - System Operation and Component Description
Description and Operation



CATALYTIC CONVERTERS System Operation

In the catalytic converters, the exhaust gases are passed through honeycombed ceramic elements coated with a special
surface treatment called 'washcoat'. The washcoat increases the surface area of the ceramic elements by a factor of
approximately 7000. On top of the washcoat is a coating containing palladium and rhodium, which are the active constituents
for converting harmful emissions into inert by-products. The palladium and rhodium add oxygen to the carbon monoxide and
the hydrocarbons in the exhaust gases, to convert them into carbon dioxide and water respectively.

SEMI-ACTIVE MUFFLER VALVE (5.0L SUPERCHARGER VEHICLES ONLY)

The semi-active muffler valve is operated by the pressure in the exhaust system. At low engine speeds the valve head is
closed or partially closed to provide a more refined noise quality. At higher engine speeds the increased pressure within the
exhaust system opens the valve head to provide a more sporting noise. This is achieved by the valve, which once open, allows
the exhaust gasses to by-pass the baffle tubes and plates in the rear silencer.

Component Description
FRONT SECTION - 4.2L NATURALLY ASPIRATED (NAS ONLY) - From 2010MY

The front section comprises two separate pipes, each incorporating a catalytic converter. Each catalytic converter has a welded
inlet pipe with a flange. The inlet pipe is flared into a cone which mates with the exhaust manifold. The flange has two holes
which locate on studs in the exhaust manifold and is secured with flanged nuts. Each catalytic converter is fitted with a pre
and post catalyst HO2S (heated oxygen sensor).

Each catalytic converter has a curved outlet pipe which mates with the respective inlet pipe for the applicable resonator on the
center section. The joint on each pipe is secured with a clamp.

FRONT SECTION - 5.0L NATURALLY ASPIRATED AND SUPERCHARGER - From 2010MY

The front section is common to both the naturally aspirated and supercharger vehicles. The front section comprises two
separate pipes each incorporating a catalytic converter. Each catalytic converter has a welded pipe with a flange, which is
flared into a cone which mates with the exhaust manifold. Each flange has two holes which locate on studs in the exhaust
manifold and are secured with nuts. Each catalytic converter is fitted with a mid catalyst HO2S. The mid catalyst HO2S is located in the catalytic converter.


NOTE: The pre catalyst HO2S is located in the exhaust manifold.
On vehicles from 2013MY, a post catalyst HO2S is located in the curved pipe from each catalytic converter.
A curved pipe from each catalytic converter locates into the resonator inlet pipes of the center section. The LH (left-hand) pipe
is fitted with a mass damper which absorbs resonance from the system.

REAR SECTION - 4.2L NATURALLY ASPIRATED (NAS ONLY) - From 2010MY

The 2 inlet pipes each connect into a separate resonator silencer. Each resonator silencer is cylindrical in shape and houses 2
perforated tubes separated by 2 baffle plates. Exhaust gasses exit each resonator silencer via an outlet pipe. The 2 outlet
pipes are joined together behind the resonators with a cross over pipe. Each pipe also has a welded hanger bracket which
allow the rear section to be supported on mounting rubbers. A further bracket is welded to each pipe which braces the 2 pipes
together.

The 2 rear silencers each have a welded inlet pipe which mate with the outlet pipes from the resonator silencers and are each
secured with a clamp. The inlet pipes each have a welded hanger bracket which support each rear silencer at the rear of the
vehicle on mounting rubbers. The fabricated rear silencers have 2 perforated tubes which are supported on 2 perforated baffle
plates. The exhaust gasses are expelled from the rear silencer via a single outlet pipe. The outlet pipe from each silencer has
a welded hanger bar which support the rear silencer on mounting rubbers. The outlet pipe is fitted with a welded outlet which
is covered with a polished stainless steel finisher which is part welded to the silencer.

REAR SECTION - 5.0L NATURALLY ASPIRATED - From 2010MY

The 2 pipes from the front section each connect into 2 short pipes on the center resonator box and are secured with clamps.
Two pipes from the resonator box split the system into 2 sections which each connect into another resonator. Each resonator
silencer houses perforated tubes separated by baffle plates. Exhaust gasses exit each resonator silencer via an outlet pipe.
The 2 outlet pipes are joined together behind the resonators with a cross over pipe. Each pipe also has a welded hanger
bracket which allow the rear section to be supported on mounting rubbers. A further bracket is welded to each pipe which
braces the 2 pipes together.
The 2 rear silencers each have a welded inlet pipe which mate with the outlet pipes from the cylindrical resonator silencers and
www.JagDocs.com

are each secured with a clamp. The inlet pipes each have a welded hanger bracket which support each rear silencer at the rear
of the vehicle on mounting rubbers. The fabricated rear silencers have 2 perforated tubes which are supported on 2 perforated
baffle plates. The exhaust gasses are expelled from the rear silencer via a single outlet pipe. The outlet pipe from each
silencer has a welded hanger bar which support the rear silencer on mounting rubbers. The outlet pipe is fitted with a welded
outlet which is covered with a polished stainless steel finisher which is part welded to the silencer.

REAR SECTION - 5.0L SUPERCHARGER - From 2010MY

The 2 pipes from the front section each connect into 2 short pipes on the center resonator box and are secured with clamps.
Two pipes from the center resonator box each connect into a second resonator silencer. The resonator silencer comprises
perforated tubes separated by 2 baffle plates. Exhaust gasses exit the resonator silencer via 2 outlet pipes. Each pipe has a
welded hanger bracket which allows the rear section to be supported on mounting rubbers. A further bracket is welded to each
pipe which braces the 2 pipes together.

The 2 rear silencers each have a welded inlet pipe which mate with the outlet pipes from the cylindrical resonator silencers and
are each secured with a clamp. The inlet pipes each have a welded hanger bracket which support each rear silencer at the rear
of the vehicle on mounting rubbers. The fabricated rear silencers have a perforated inlet tube which is supported on 2 baffle
plates. Each rear silencer has a welded hanger bar which supports the rear silencer on mounting rubbers. The outlet pipe is
fitted with a welded twin outlet which is covered with 2 polished stainless steel finishers which are part welded to the silencer.

Semi-Active Muffler Valve


NOTE: LH silencer shown, RH (right-hand) silencer similar


Item Description 1 Outer case 2 Overpipe 3 Valve cage 4 Semi-active muffler valve assembly A semi-active muffler valve is located in the rear of each rear silencer. The valve comprises a valve head, a valve shaft, a shaft
guide, a housing shell, a membrane and a spring. The valve head is connected to the membrane by the valve shaft which is
located within the shaft guide. The valve shaft is attached to the membrane with a pin. The membrane is located inside the
housing shell and is held in position by the spring.

The valve head is located in and seals against the over pipe. When the exhaust gas pressure increases and overcomes the
spring pressure, the valve head is lifted and the gasses by-pass the valve and are expelled though slots in the valve cage into
the rear chamber and into the outlet pipe.

When the semi-active muffler valve is closed the exhaust gasses are expelled from the inlet tube through the perforations. The
exhaust gasses then pass through perforations in the outlet pipe and are expelled from the silencer via the single outlet pipe
and 2 polished stainless steel finishers.

When the semi-active muffler valve is open, the exhaust gasses are released into the rear chamber. The exhaust gasses then
pass directly into the open end of the outlet pipe and are expelled from the silencer via the outlet pipe and the 2 polished
stainless steel finishers. With the valve open, the gasses reduce through the baffle plates and tube perforations giving the
exhaust note a more 'sporty' sound.

8 LH (left-hand) fuel level sensor 9 RH (right-hand) fuel level sensor and fuel pump module 10 RCM (restraints control module)

OPERATION System Operation

The fuel pump is a variable-speed rotary-vane type, which operates in a fuel pump module located in the RH side of the fuel tank. A venturi transfer pump is located in the RH side of the tank. The fuel pump module is secured in the fuel tank with a bayonet style locking ring that is welded into the tank structure. The fuel pump module has an integral top plate for the
external pipe work and electrical connectors.

Fuel level is biased towards the RH compartment in the fuel tank by drawing fuel through the internal cross over pipe via the jet pump, which serves to deliver a constant supply of fuel to the transfer pump and swirl pot assembly. High pressure fuel
from the fuel pump is directed through the jet pump's orifice, creating a low pressure area to be formed in the cross over pipe.
The fuel is drawn into this low pressure area in the cross over pipe and directed into the swirl pot delivery pipes.
Fuel is pumped from the fuel pump to the fuel rail via the integral filter and pressure relief valve.

The pressure relief valve assists engine starting by retaining a pre-set fuel pressure in the supply pipe and fuel rail. The
pressure relief valve also limits fuel rail pressure due to temporary vapor increase in hot conditions and pressure caused by
sudden load changes, for example, a fully open to closed throttle transition.

To meet ORVR (on-board refueling vapor recovery) requirements, the fuel tank and associated components are designed to
minimize fuel vapor loss during refueling. This is achieved by preventing fuel vapor from the fuel tank venting directly to the
atmosphere. Instead fuel vapor is directed into the EVAP (evaporative emission) charcoal canister where it is stored before
being purged at intervals to the engine’s intake manifold.

North American Specification (NAS) vehicles feature additional connections and pipes at the rear of the filler head and also
incorporates a Diagnostic Monitoring Tank Leakage (DMTL) pump for leak detection requirements.
Fuel System Schematic Diagram



Item Description 1 Fuel injector (8 off) 2 Fuel rail www.JagDocs.com

1 Anti-trickle valve assembly 2 Wide bore filler neck 3 Fuel cap 4 Fuel cap lanyard 5 DMTL breather hose 6 DMTL breather filter 7 Fuel filler pipe 8 Connection of leak pipe to tank vapor line 9 Connection to charcoal canister 10 DMTL vapor leak pipe 11 Fuel filler hose 12 Hose connection with fuel tank inlet check valve The fuel filler head is positioned at the rear of the vehicle, above the right hand rear wheel. The filler head is covered by a
molded plastic cover which is electrically locked when the vehicle is locked. The filler cap is a conventional screw in type which
is secured to the vehicle with a lanyard. Fuel Filler Pipe (NAS)

11.
















12. NOTE: On vehicles with supercharger, detach the lower
electric connector from the retaining bracket as well as the
electrical connector indicated.















13.

jack.
WARNING: Secure the component to the transmission

CAUTION: Use suitable packing material to prevent
damage to the component.
Torque: 35 Nm







14. NOTE: Do not disassemble further if the component is
removed for access only.

ETM Test/no. Message Center Display Gauge/Indicator/Display
Tested.
Range
Description 25:XXX -
XXXX
26:XXX -
XXXX
27.XXX -
XXXX 25 - Passenger seat belt
26 - Not used
27 - On-board temp ref 18 - Analogue
Inputs.
ANALOG
INPUTS.
#: RAW -
Ratio
28:XXX -
XXXX
29:XXX -
XXXX
30:XXX -
XXXX
31.XXX -
XXXX Cluster inputs. TDB.
Displays Hex coding of inputs 28 -
31.


28 - On-board temp
29 - Not used
30 - Not used
31 - Not used 19 -
Speedometer. SPEEDOMETER.

RAW:
MPH:
KMH:
DRIVER: Speedometer inputs. .
Displays present .
Speedometer inputs values;
Speedometer will indicate
present road speed. 20 -
Tachometer. TACHOMETER.

RAW:
ACTUAL:
DRIVER: Tachometer inputs. .
Displays present received
Tachometer input values,
tachometer will indicate present
engine RPM. 21 - Fuel
system. FUEL SYSTEM.

(A) (B)
RAW: X X
FILT: X X
PERCENT: X X Fuel indication system. .
Displays present received fuel level
A/D inputs in decimal, fuel gauge
will indicate present filtered level. 22 - Battery
voltage. BATTERY VOLTAGE.

LOCAL:
VEHICLE:
RAW:
A/D: Battery voltage. .
Displays present received battery
input voltage values. If message not
received or invalid display will be '_
_ _'. 23 - Rolling
counts. ROLLING COUNTS.

ODO:
FUEL: Odometer and fuel gauge. 0 - 255.
Displays present received odometer
and fuel level input values in
decimal, value is a rolling count. If
either message not received or
invalid respective display will be ' _
_ _' . 24 - VAPS. VAPS.

CURRENT:
COMMAND:
STATUS: Variable assistance power
steering (VAPS) status. .
CURRENT is displayed in mA.
COMMAND is last command sent to
VAPS chip. STATUS is last status
returned from VAPS chip. 25 - Module MODULE STATUS. Provides status of; Ignition
CONNECTED
Communication (Coms) ok status. (IGN), Dynamic Stability Control IGN
(DSC), Adaptive Cruise Control WAITING Coms not received, not an DSC
(ACC) and Adaptive damping MISSING issue ACC
control module (ADCM) modules. FAULTY. Coms never received ADCM Coms error . 26 - Module MODULE STATUS. Provides status of; Electronic
CONNECTED
Communication (Coms) ok status. park brake (EPB), Pedestrian EPB
Impact ECU (PIE), Restraints WAITING Coms not received, not an PIE
control module (RCM) and MISSING issue RCM
Traction control module (TCM), FAULTY. Coms never received TCM
modules.. Coms error . 27 - Module
status. MODULE STATUS.

ECM
RCC Provides status of; Engine
control module (ECM), Rear
Climate Control (RCC), Driver
Door Control (DDC) and
CONNECTED
WAITING
MISSING
Communication (Coms) ok
Coms not received, not an
issue

Message Other Warnings Reason Action in LCD. system and the tire pressures
cannot be monitored. ENGINE TEMPERATURE
HIGH Amber warning triangle
illuminated in LCD at temperatures of between
118.0°C (244.4°F) and
119.3°C (246.8°F). Engine coolant temperature has
exceeded threshold for normal
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE
OVERHEATING Red warning triangle
illuminated in LCD at temperatures of 119.4°C
(247°F) or above. Engine coolant temperature has
exceeded threshold for normal engine
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE OIL
PRESSURE LOW Red warning triangle
illuminated in LCD. Engine oil pressure has fallen below the
threshold for normal operation. Stop the engine immediately. Check
engine oil level. If oil level correct, do
not restart engine until oil pressure
loss has been identified and corrected. RESTRICTED
PERFORMANCE Red or Amber warning
triangle illuminated in LCD depending on nature of power loss. A fault has occurred which has reduced
engine power output. Investigate cause of engine power
loss. Interrogate control modules for
faults and diagnose using an approved Jaguar Diagnostic System. ENGINE SYSTEMS
FAULT
MIL (malfunction
indicator lamp)
illuminated for
certain faults.
Red or Amber
warning triangle
illuminated in LCD.
A fault has occurred in the
engine management system or, if
the MIL is illuminated, an emissions related fault is present
which has been detected by
the On-Board Diagnostic
systems in the ECM and TCM. A fault has occurred with the
start/stop switch.
Investigate cause of fault.
Interrogate ECM and TCM for faults and diagnose using an
approved Jaguar Diagnostic
System.
Check start/stop switch for
correct operation or short
circuits. CHECK FUEL
FILLER CAP
(NAS Vehicles Only)
Red warning triangle
illuminated in LCD. The Diagnostic Monitoring Tank Leakage
(DMTL) system has detected fuel filler
cap has not been correctly installed or
the system has a leak. Check fuel filler cap to ensure is it is
correctly installed and secure or check
the fuel system for leakage. ENGINE TEMPERATURE
INDICATION
FAULT Red warning triangle
illuminated LCD. A fault has occurred in the engine
management system and the engine
temperature signal is no longer being
received. Investigate cause of engine
temperature failure. Interrogate ECM for faults and diagnose using an approved Jaguar Diagnostic System. PLEASE WAIT
COLD START IN
PROGRESS Amber warning triangle
illuminated LCD. Message appears after start/stop switch
is pressed. Glow plugs are warming up,
message will appear for up to 12
seconds dependant on ambient
temperature. Engine will crank once message is switched off. None GEARBOX FAULT
Battery symbol and amber
warning triangle illuminated
in LCD. TCM has detected a fault in the Investigate transmission fault. transmission. Transmission may default
to 'limp home' mode and only allow
limited operation of forward gears and
reverse. Interrogate TCM and diagnose fault using an approved Jaguar Diagnostic
System. BATTERY NOT
CHARGING Red warning triangle
illuminated in LCD. Charge output from generator not
detected by ECM. Investigate cause of generator failure. OVER 120 km/h
(GULF States Only)
Red text illuminated
in LCD. Vehicle has exceeded the preset 120
km/h speed value. Reduce vehicle speed. DPF FULL SEE
HANDBOOK Amber or Red warning
triangle illuminated LCD. ECM has detected diesel particulate Drive the vehicle as described in the filter is becoming blocked or has become
blocked. owners handbook or the workshop
manual to clean the filter. COOLANT LEVEL
LOW Red warning triangle
illuminated in LCD. Coolant level in expansion tank has
fallen below minimum level.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level and replenish