temperature JAGUAR XFR 2010 1.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
Page 1431 of 3039
transmission functions. The Mechatronic valve block comprises the following components:
TCM
Pressure regulator solenoids
Shift control solenoid
Damper
Hydraulic spool valves
Selector valve
Temperature sensor
Turbine speed sensor
Output shaft speed sensor.
Sensors
Speed Sensors
The turbine speed sensor and the output shaft speed sensor are Hall effect type sensors located in the Mechatronic valve block
and are not serviceable items. The TCM monitors the signals from each sensor to determine the input (turbine) speed and the output shaft speed.
The turbine speed is monitored by the TCM to calculate the slip of the torque converter clutch and internal clutch slip. This signal allows the TCM to accurately control the slip timing during shifts and adjust clutch application or release pressure for overlap shift control.
The output shaft speed is monitored by the TCM and compared to engine speed signals received on the CAN bus from the ECM. Using a comparison of the two signals the TCM calculates the transmission slip ratio for plausibility and maintains adaptive pressure control.
Temperature Sensor
The temperature sensor is also located in the Mechatronic valve block. The TCM uses the temperature sensor signals to determine the temperature of the transmission fluid. These signals are used by the TCM to control the transmission operation to promote faster warm-up in cold conditions or to assist with fluid cooling by controlling the transmission operation when high
fluid temperatures are experienced. If the sensor fails, the TCM will use a default value and a fault code will be stored in the TCM.
Damper
There is one damper located in the valve housing. The damper is used to regulate and dampen the regulated pressure supplied
via EPRS. The damper is load dependent through modulation of the damper against return spring pressure.
The damper comprises a piston, a housing bore and a spring. The piston is subject to the pressure applied by the spring. The
bore has a connecting port to the function to which it applies. Fluid pressure applied to the applicable component (i.e. a
clutch) is also subjected to the full area of the piston, which moves against the opposing force applied by the spring. The
movement of the piston creates an action similar to a shock absorber, momentarily delaying the build up of pressure in the
circuit. This results in a more gradual application of clutches improving shift quality.
Spool Valves
The valve block spool valves control various functions of the transmission. The spool valves are of conventional design and are
operated by fluid pressure.
Each spool valve is located in its spool bore and held in a default (unpressurized) position by a spring. The spool bore has a
number of ports which allow fluid to flow to other valves and clutches to enable transmission operation. Each spool has a
piston which is waisted to allow fluid to be diverted into the applicable ports when the valve is operated.
When fluid pressure moves a spool, one or more ports in the spool bore are covered or uncovered. Fluid is prevented from
flowing or is allowed to flow around the applicable waisted area of the spool and into another uncovered port. The fluid is
either passed through galleries to actuate another spool, operate a clutch or is returned to the fluid pan.
Page 1434 of 3039
solenoid valve in the valve housing directs hydraulic pressure to the lock cylinder, which moves the piston within the cylinder
and releases the park lock pawl at the rear of the transmission by means of a connecting rod. The solenoid on the lock cylinder
is energized and locks the cylinder piston in the unlocked position. Additional locking of the piston is achieved with ball
catches within the lock cylinder.
When park is selected, the solenoid on the lock cylinder is de-energized, the ball catches are released and the piston is free to
move in the lock cylinder. The solenoid in the valve housing is also de-energized. The spring loaded parking disc pulls the
cylinder piston in the park direction which allows the park disc to move on its mounting. This movement is transferred via the
connecting rod to parking pawl, which is engaged in the park lock gear.
If an electrical failure occurs, the park lock can be manually released by means of an emergency park release lever located in
the floor console. The lever is connected to the parking disc by a cable and allows the park lock to be released manually. For
additional information, refer to 307-05B Automatic Transmission/Transaxle External Controls.
TRANSMISSION CONTROL MODULE
The TCM is an integral part of the Mechatronic valve block which is located at the bottom of the transmission, within the fluid pan. The TCM is the main controlling component of the transmission.
The TCM processes signals from the transmission speed and temperature sensors, ECM and other vehicle systems. From the received signal inputs and pre-programmed data, the module calculates the correct gear, torque converter clutch setting and
optimum pressure settings for gear shift and lock-up clutch control.
Page 1435 of 3039
Published: 25-Aug-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Diagnostics
Diagnosis and Testing
Principle of Operation
For a detailed description of the automatic transmission/transaxle, refer to the relevant Description and Operation section n
the workshop manual. REFER to: (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol)
Transmission Description (Description and Operation), Transmission Description (Description and Operation), Transmission Description (Description and Operation).
Fluid Level and Condition Check
CAUTION: The vehicle should not be driven if the fluid level is low as internal failure can result.
NOTE: The transmission fluid temperature must not be allowed to exceed 50°C (122°F) whilst checking level. Should the
temperature rise above this figure, abort the check and allow the transmission fluid to cool to below 30°C (86°F).
This vehicle is not equipped with a fluid level indicator. An incorrect level may affect the transmission operation and could
result in transmission damage. To correctly check and add fluid to the transmission.
REFER to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
High Fluid Level
A fluid level that is too high may cause the fluid to become aerated due to the churning action of the rotating internal parts.
This will cause erratic control pressure, foaming, loss of fluid from the vent tube and possible transmission damage. If an
overfill condition is identified, with the engine at idle ensure the fluid temperature is within the specified range and allow the
excess fluid to drain until a small thread of fluid runs from the filler/level plug hole.
Low Fluid Level
A low fluid level could result in poor transmission engagement, slipping, or damage. This could also indicate a leak in one of
the transmission seals or gaskets.
REFER to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
Adding Fluid
CAUTION: The use of any other type of transmission fluid other than that specified can result in transmission damage.
If fluid needs to be added, add fluid in 0.50 liter increments through the fill hole Opening. Do not overfill the fluid. For fluid
type, refer to the General Specification chart in this section.
REFER to: Specifications (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, Specifications).
Fluid Condition Check
1. Check the fluid level.
REFER to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
2. Observe the color and the odor of the fluid. The color under normal circumstances should be Honey.
3. Allow the fluid to drip onto a facial tissue and examine the stain.
4. If evidence of solid material is found, the transmission fluid pan should be removed for further inspection.
NOTE: In the event of a transmission unit replacement for internal failure, the oil cooler and pipes must also be replaced.
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Page 1438 of 3039
DTC Description Possible Cause Action P061B-02
Internal Control Module Torque Calculation
Performance - general signal
failure
Transmission control
module - positive torque
signal not valid Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P061B-26
Internal Control Module Torque Calculation
Performance - signal rate of
change below threshold
Transmission control
module positive torque
signal not valid Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P062F-04
Internal Control Module
EEPROM Error - System
Internal Failures
EEPROM communication
error Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0642-21
Sensor Reference Voltage A
Circuit Low - signal
amplitude < minimum
Sensor supply voltage
fault low Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0643-22
Sensor Reference Voltage A
Circuit High - signal
amplitude > maximum
Sensor supply voltage
fault high Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0657-13
Actuator Supply Voltage A
Circuit / Open - Circuit Open
Actuator supply (pressure
control valves etc) Open
Circuit Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0657-1C
Actuator Supply Voltage A
Circuit / Open - Circuit
voltage out of range
Actuator supply (pressure
control valves etc)
voltage plausibility fault Refer to electrical Circuit diagrams and check
Transmission control module connector for signs of
water ingress or damage, check pin 7 for Short to
Power or Ground (should NOT be connected and
harness terminal should have a bung fitted). If no
fault identified, suspect the Transmission control
module. Check and install a new Transmission control
module as required, refer to the new
module/component installation note at the top of the
DTC Index P0658-11
Actuator Supply Voltage A
Circuit Low - Circuit Short to
Ground
Actuator supply (pressure
control valves etc)
voltage Short to Ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0659-12
Actuator Supply Voltage A
Circuit High - Circuit Short to
Battery
Actuator supply (pressure
control valves etc)
voltage Short to Power Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0667-01 PCM / Engine control module / Transmission control
module Internal Temperature
Sensor A Range/Performance
- General Electrical Failure
General electrical failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0667-04 PCM / Engine control module / Transmission control
module Internal Temperature
Sensor A Range/Performance
- System Internal Failures
Internal Electronic Failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0667-49 PCM / Engine control module / Transmission control
module Internal Temperature
Sensor A Range/Performance
- internal electronic failure
Internal electronic failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0700-02 Transmission Control System
(MIL Request) - General signal failure
General Signal failure Clear DTC, Road test and re-test, Read DTCs and
Investigate as required P0700-22 Transmission Control System
(MIL Request) - signal
amplitude > maximum
Double fault from
monitoring of internal
power supply and
pressure
regulator/solenoid
control software If any of the following DTCs are also present;
P074013, P096712, P273912, P273012, P272112,
P096312, P276312, P097112, suspect the Transmission
control module, check and install a new Transmission
control module as required, refer to the new
module/component installation note at the top of the
DTC Index P0700-75 Transmission Control System
(MIL Request) - Emergency
Position Not Reachable
Emergency Position Not
Reachable Clear DTC, Road test and re-test, Read DTCs and
investigate as required
Page 1439 of 3039
DTC Description Possible Cause Action P0710-13 Transmission Fluid Temperature Sensor A Circuit
- Circuit Open
Transmission fluid
temperature sensor
Circuit Open Circuit Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0711-01 Transmission Fluid Temperature Sensor A Circuit
Range/Performance -
General Electrical Failure
General electrical failure Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0711-22 Transmission Fluid Temperature Sensor A Circuit
Range/Performance - signal
amplitude > maximum
Signal amplitude >
maximum. Excessive
jump in temperature Clear DTC. Carry out cold start road test, continue
driving vehicle until normal operating temperature is
achieved. Reads DTCs, if DTC returns, suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0712-11 Transmission Fluid Temperature Sensor A Circuit
Low - Circuit Short to Ground
Transmission fluid
temperature sensor
Circuit Short to Ground Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0713-01 Transmission Fluid Temperature Sensor A Circuit
High-General Electrical
Failure
General electrical failure Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0713-12 Transmission Fluid Temperature Sensor A Circuit
High - Circuit Short to
Battery
Transmission fluid
temperature sensor
Circuit Short to Power Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0716-14 Turbine/Input Shaft Speed
Sensor A Circuit
Range/Performance - Circuit
Short to Ground or Open
Turbine/Input Shaft
Speed Sensor Circuit
Short to Ground or Open
Circuit Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0716-21 Turbine/Input Shaft Speed
Sensor A Circuit
Range/Performance - signal
amplitude < minimum
Turbine/Input Shaft
Speed Sensor signal too
small Clear DTC and road test, if DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0716-22 Turbine/Input Shaft Speed
Sensor A Circuit
Range/Performance - signal
amplitude > maximum
Turbine/Input Shaft
Speed Sensor signal
above maximum Clear DTC and road test, if DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0717-12 Turbine/Input Shaft Speed
Sensor A Circuit No Signal -
Circuit Short to Battery
Turbine/input shaft speed
sensor A Circuit Short to
Power Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0720-12
Output Shaft Speed Sensor
Circuit - Circuit Short to
Battery
Transmission output
shaft speed sensor
Circuit Short to Power Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0720-14
Output Shaft Speed Sensor
Circuit - Circuit Short to
Ground or Open
Transmission output
shaft speed sensor
Circuit Short to Ground or
Open Circuit Clear DTC and test. If code re-detects suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0721-22
Output Shaft Speed Sensor
Circuit Range/Performance -
signal amplitude >
maximum
Transmission output
shaft speed sensor
signal above maximum Clear DTC and road test, if DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0721-27
Output Shaft Speed Sensor
Circuit Range/Performance -
signal rate of change above
threshold
Output shaft speed
negative gradient too
high Clear DTC and road test, if DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index
Page 1442 of 3039
DTC Description Possible Cause Action P0829-07
5-6 Shift - Mechanical
Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission internal fault. Install
a new Transmission as required, refer to the new
module/component installation note at the top of the
DTC Index P0829-77
6-5 Shift - Commanded
Position Not Reachable
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission internal fault. Install
a new Transmission as required, refer to the new
module/component installation note at the top of the
DTC Index P084F-01
Park / Neutral Switch Input
Circuit - General Electrical
Failure
Wrong voltage level
detected on Park/No Park
signal Check for correct output at Transmission control
module park signal pin (check in all positions) 12 volts
in Park, 0 volts in all other positions. If fault
identified, suspect the Transmission control module.
Install a new Transmission control module as required,
refer to the new module/component installation note
at the top of the DTC Index. If no fault identified,
check Park signal circuit to Transmission Shift Module
for short, open circuit. P0850-01
Park / Neutral Switch Input
Circuit - General Electrical
Failure
General electrical failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0850-02
Park / Neutral Switch Input
Circuit - General signal
failure
General signal failure Check park lock mechanism. If park lock operation is
correct, suspect the transmission control module.
Check and install a new transmission control module
as required. Refer to the warranty policy and
procedures manual, or determine if any prior approval
programme is in operation, prior to the installation of
a new module/component P0850-29
Park / Neutral Switch Input
Circuit - signal invalid
Signal invalid Check park lock mechanism. If park lock operation is
correct, suspect the transmission control module.
Check and install a new transmission control module
as required. Refer to the warranty policy and
procedures manual, or determine if any prior approval
programme is in operation, prior to the installation of
a new module/component P850-1C
Park / Neutral Switch Input
Circuit - circuit voltage out
of range
Circuit voltage out of
range Check park lock mechanism, if park lock operation
correct suspect the Transmission control module.
Install a new Transmission control module as required,
refer to the new module/component installation note
at the top of the DTC Index P0919-93
Gear Shift Position Control
Error - no operation
No shifting despite driver
request Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0919-94
Gear Shift Position Control
Error - unexpected operation
Shifting without driver
request Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0938-29
Hydraulic Oil Temperature
Sensor Range/Performance -
signal invalid
Transmission fluid
temperature compared
with module temperature
fault Clear DTC. Carry out cold start road test, continue
driving vehicle until normal operating temperature is
achieved. Read DTCs, if DTC returns, suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P0963-12
Pressure Control Solenoid A
Control Circuit High - Circuit
Short to Battery
Pressure control solenoid
1 Circuit Short to Power Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0964-13
Pressure Control Solenoid B
Control Circuit / Open -
Circuit Open
Pressure Control Solenoid
B Control Circuit Open Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0964-14
Pressure Control Solenoid B
Control Circuit / Open -
Circuit Short to Ground or
Open
Pressure Control Solenoid
B Control Circuit Short to
Ground or Open Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0966-11
Pressure Control Solenoid B
Control Circuit Low - Circuit
Short to Ground
Pressure control solenoid
2 Circuit Short to Ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index www.JagDocs.com
Page 1449 of 3039
Published: 11-May-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Transmission Fluid Level Check
General Procedures
WARNINGS: Activation
Observe due care when draining, as the fluid can be very hot.
Observe due care when working near a hot exhaust system.
1.
The following steps must be observed before starting the
transmission fluid level check.
The vehicle must be on a horizontal ramp.
The parking brake must be applied.
The engine must be running for 2 minutes with the transmission
control switch (TCS) in the "P" position.
2. CAUTION: Make sure that the transmission fluid temperature is
below 30 degrees before starting the fluid level check.
Connect Jaguar approved diagnostic equipment to the vehicle.
3.
Apply, and hold, the footbrake.
Move the selector lever from 'P' through all the gear positions,
pausing in each gear position for 2-3 seconds and return to the
'P' position.
4. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
5. Refer to: Air Deflector (501-02 Front End Body Panels, Removal and Installation).
6. Place a suitable container under the transmission fluid fill plug. 307-452
Wrench, Transmission Filler Plug Special Tool(s)
Page 1450 of 3039
7. CAUTIONS:
The transmission fluid level must only be checked
when the temperature of the fluid is between 30 degrees
and 50 degrees. The fluid level obtained will be incorrect if
the reading is outside this temperature range.
Discard the seal.
Special Tool(s): 307-452
8. NOTE: Use transmission fluid meeting Jaguar
specification.
If the transmission fluid does not come out of the
transmission fluid fill plug hole the transmission fluid level
is insufficient. If this is the case add the transmission fluid
in 0.5 liter units into the transmission fluid fill plug hole
until fluid comes out.
Page 1451 of 3039
9.
10. NOTE: Make sure the transmission fluid temperature
does not exceed 50 °C (122 °F). If the transmission fluid
temperature does exceed 50 °C (122 °F) stop the
transmission fluid level check and allow the transmission
fluid to cool until the temperature is below 30 °C (86 °F).
Allow the transmission fluid to drain from the transmission
fluid filler plug hole until the flow almost stops.
NOTE: Install a new sealing washer.
Using the special tool, install the new transmission fluid fill
plug.
11. CAUTION: Make sure the transmission fluid fill plug is
tightened to the correct specification. Failure to follow this
instruction may result in damage to the vehicle.
To make sure the transmission fill plug is torqued to
the correct specification. Using the special tool and
torque wrench the following calculation steps must be
followed.
Step 1. Multiply 35 Nm by the effective length of the
torque wrench (1).
Step 2. Add the effective length of the special tool (2)
to the effective length of the torque wrench (1).
Step 3. Divide the total of step 1 by the total of step 2.
Step 4. Set the torque wrench to the figure arrived at in
step 3.
Tighten the transmission fluid fill plug to the torque
given by the calculation.
12. Remove the special tool.
Page 1486 of 3039
22.
23.
24.
Refer to: Catalytic Converter LH (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
25. Refer to: Catalytic Converter RH (309-00C Exhaust System - V8 5.0L Petrol/V8 S/C 5.0L Petrol, Removal and Installation).
26. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
27. Check and top up the cooling system as required.
28. Set the heater controls to HOT.
29. CAUTION: Observe the engine temperature warning light. If the
warning light is displayed, switch off immediately and allow to cool.
Failure to follow this instruction may cause damage to the vehicle.
Start the engine and allow to idle until hot air is emited at the face
registers.