clutch JAGUAR XFR 2010 1.G User Guide
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 2010, Model line: XFR, Model: JAGUAR XFR 2010 1.GPages: 3039, PDF Size: 58.49 MB
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60 Oil seal The multi-plate clutch is contained in a clutch basket attached to the differential carrier with the crown wheel securing bolts.
Alternate plates of the clutch pack are keyed to the clutch basket and the LH sun gear. A pressure disc is installed on the outer end of the clutch pack and keyed to the clutch basket. A thrust race on the end of the clutch basket incorporates lugs which
extend through the clutch basket onto the pressure disc.
The actuator assembly is mounted on bearings on the outboard end of the clutch basket, against the thrust race. The actuator
assembly consists of input and output actuators separated by five ball bearings. A locking pin in the cover engages with a slot
in the output actuator to prevent it turning, but allow it to move axially. The input actuator engages with the reduction gearbox
and is free to rotate relative to the cover. Ball bearings locate in curved grooves in the mating faces of the input and
output actuators. The bottom surface of each groove incorporates a ramp. Rotation of the input actuator forces the ball
bearings up the ramps in the grooves and induces an axial movement in the output actuator. The thrust race and pressure disc
transfer the axial movement from the output actuator to the clutch pack.
Item Description 1 Actuator 2 Multi-plate clutch 3 Differential The motor is a 12 V dc motor that adjusts the frictional loading of the multi-plate clutch, via the reduction gearbox and the
actuator assembly, under the control of the DLM. Adjusting the frictional loading of the multi-plate clutch adjusts the locking
torque between the crown wheel drive gear and the sun wheel.
Four bolts attach the motor to the reduction gearbox, which is located in position on the cover with two dowels, and secured
with four bolts. An O-ring seals the joint between the motor and the reduction gearbox.
The motor is driven by a 12 V dc feed direct from the DLM. The motor also incorporates the following connections with the
DLM:
A motor temperature sensor, to prevent excessive use from damaging the motor.
Two Hall effect motor position sensors, to enable closed loop control of the motor.
The temperature sensor provides a differential oil temperature signal to the DLM, to prevent excessive use from damaging the
multi-plate clutch.
Differential Locking Module (DLM)
The DLM controls operation of the electronic differential. The DLM is attached to a bracket located on the LH side of the luggage compartment, immediately forward of the fender tail lamp, behind the trim.
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bus allows the DLM to communicate with other systems on the vehicle.
A certain amount of differential slip is required to allow the vehicle to turn corners and to remain stable under control of the
ABS. The ADM monitors the driver's demands through primary vehicle controls and automatically sets the slip torque in the differential. The system is completely automatic and does not require any special driver input.
The differential strategy in the ADM includes:
A pre-loading function, increasing locking torque with increased driving torque.
A slip controller to decrease locking torque for optimum comfort, e.g. parking.
The ADM memorizes the position of the motor when the ignition is switched off.
CAN bus messages used by the ADM include wheel speed, steering angle, automatic transmission speed, temperature information, car configuration, axle ratios and mode inputs.
The ADM also sends messages via the CAN bus to tell other control modules on the network the status of the electronic differential. The clutch torque and default mode status are some of the main signals sent out by the ADM.
If the DLM or ADM are replaced, a Jaguar approved diagnostic system must be connected to the vehicle and the differential
self-calibration procedure must be performed. This procedure must also be performed if the motor or electronic differential is
replaced.
If a fault occurs with the electronic differential, the ADM, the DLM, or one of the required input signals, the ADM records an
error code and displays a warning in the message center.
The following messages can be displayed:
Message Description Chime E-DIFF NOT
AVAILABLE Differential temperature has reached the overheat threshold. System deactivated until temperature
returns within limits. Single E-DIFF FAULT Fault has occurred with electronic differential. System deactivated until fault rectified. Single
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8 Reach adjustment solenoid and potentiometer 9 Column adjustment motor 10 Instrument cluster 11 Steering column adjust switch 12 Driver's seat module (position memory)
STEERING COLUMN ADJUSTMENT System Operation
Power for the column adjustment motor is supplied via a megafuse in the BJB to the CJB. A fused supply from the CJB is passed to the instrument cluster which controls the power application to the motor.
The column adjust switch is hardwired to the instrument cluster. Up/down and in/out selections on the switch are each passed
through a resistor of differing values to the instrument cluster. The cluster monitors the output value from the switch and
operates the motor in the required direction and simultaneously energizes the required solenoid for rake or reach adjustment.
When the applicable solenoid is energized, a clutch is engaged and locates on a lead screw. The motor rotates the lead screw
and the rotational drive of the screw is transferred into linear movement of the applicable clutch to move either the rake or
reach adjustment. For reach adjustment, the lead screw drives the outer housing in or out as required. For rake adjustment the
lead screw drives a rake lever which moves the column up or down as required.
The position of the column is monitored by potentiometers which are connected to the instrument cluster. The cluster monitors
the output signal from the potentiometers to precisely control the positioning of the column in each plane.
The instrument cluster controls the memory positioning of the column via a medium speed CAN bus connection to the driver's seat module. The driver's seat module receives information regarding the particular remote handset used to enter the vehicle
and outputs positional information relative to that stored for the handset. This information is passed to the instrument cluster
via the medium speed CAN bus which moves the column to the memorized positions.
The column logic in the instrument cluster also incorporates an entry/exit mode. When the vehicle is unlocked or the ignition is
switched off, the instrument cluster lifts the column upwards to its maximum rake position to allow the driver more room below
the steering wheel and improve access/egress of the vehicle. When the ignition is next switched on the column will adjust to
its previous position.
The electric steering column lock is controlled by the CJB.
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STEERING COLUMN Component Description
Item Description 1 Rake housing 2 Electric steering column lock 3 Mounting plate 4 Rake lever 5 Crash tube 6 Distance keeper 7 Steering wheel mounting splines 8 Steering angle sensor ring 9 Crash adaptor 10 Rake lever pivot bearing (2 off) 11 Flanged locknut (4 off) - mounting to cross-beam 12 Rake solenoid 13 Rake clutch 14 Spindle 15 Reach solenoid 16 Reach clutch 17 Column adjustment motor 18 Outer clamping yoke 19 Clamp bolt 20 Inner tube yoke
WARNING: Do not attempt to dismantle the steering column. The crash safety of the unit will be compromised.
The steering column is attached to the in-vehicle cross-beam and secured with 4 flanged lock nuts onto 4 studs integral with
the cross-beam.
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16 Ball (12 off) 17 Distance keeper 18 Crash tube The column comprises a cast magnesium mounting bracket which provides the attachment to the cross-beam. Attached to the
mounting bracket is a rake lever which is attached to the mounting bracket at the lower end with two pivot bearings. The
bearings allow the rake lever to rotate upwards or downward to adjust the column rake.
The rake lever also provides for the attachment of the rake housing which can slide within the lever to provide the reach
adjustment. Within the rake housing is the axial housing which is supported on each side with 6 ball bearings which allow the
rake housing to move forward or backwards. The bearings on each side are arranged in groups of 3 bearings and are separated
by a distance keeper which allows the housing to supported on bearings along its length. Within the axial housing is a tube
which is supported at the upper end of the column on the upper bearing. The tube has a central splined hole which provides for
the fitment of the splined shaft. The splined shaft can slide within the tube on the splines when the column reach is adjusted
or the column collapses in a crash condition. The splined shaft also passes rotary motion from the steering wheel through the
length of the column to the outer clamping yoke which is supported on the lower bearing.
The electric steering column lock is attached to the top of the rake lever. A lock bolt within the steering column lock engages in
one of 8 slots in the locking sleeve located at the lower end of the column preventing rotation of the steering wheel. The
locking sleeve is retained by a tolerance ring which in turn is located on the outer diameter of the tube yoke. The tolerance
ring allows a specified amount of torque to be applied to the splined shaft before it slips, preventing damage to the column
lock due to excessive force being applied to the steering wheel when the lock is engaged. The tolerance ring is designed to
slip on the splined shaft when the applied torque exceeds the fitted slip load of 200 Nm minimum. Repeated rotation of the
lock collar will reduce its slipping torque to 100 Nm minimum. The lock is controlled by the CJB.
A steering angle sensor is located at the upper end of the steering column and is attached to the crash adaptor. The sensor
measures steering rotation via a toothed wheel located on the splined tube at the upper end of the column. The sensor
receives a power supply from the CJB and supplies 2 signals (A and B) relating to the steering rotation to the ABS (anti-lock brake system) module. The module transmits this data on the high speed CAN bus for use by other vehicle systems. Refer to: Anti-Lock Control - Stability Assist (206-09 Anti-Lock Control - Stability Assist, Description and Operation).
The steering column is adjustable electrically, for reach and rake. The adjustment mechanism comprises an electric adjustment
motor, a lead screw, a rake solenoid, a reach solenoid, a reach clutch and a rake clutch. The column adjustment is controlled
manually using a joystick switch located on the LH (left-hand) side of the column lower cowl. The joystick can be moved
forward and backward to adjust the column reach in and out and moved up and down to adjust the rake. The switch selection
energizes the adjustment motor in the applicable direction and also engages the applicable solenoid and clutch.
When the joystick switch is rotated to the 'auto' position, the steering column will adjust to the uppermost rake position when
the ignition is switched off. It will re-adjust to the position corresponding to the memory position for the remote handset when
the ignition is switched on.
The memory function of the electric column is linked to and controlled by the driver's seat module. The module provides for the
storage of three separate memory positions which are stored against 3 individual remote handsets.
Refer to: Seats (501-10 Seating, Description and Operation).
The steering wheel locates on a splined shaft in the upper column assembly and is secured with a bolt. The steering wheel
houses the driver's airbag and switches for the audio system, gear change and speed control. A clockspring is used to connect
the steering wheel electrical components to the vehicle harness.
Two plastic shrouds are fitted to the upper column assembly. The lower shroud is fitted with an energy absorbing foam pad to
minimize leg injury in the event of an accident.
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path is completed and a signal voltage is returned to the instrument cluster via a resistor. The returned reference voltage is
detected by the instrument cluster and performs the requested trip function.
RIGHT HAND MULTIFUNCTION SWITCH
The instrument cluster outputs 4 separate reference voltages to the following switch functions:
Wash/wipe switch
Intermittent wipe switch
Master wiper switch
Flick wipe switch.
Wash/Wipe Switch
The reference voltage is supplied to one of two resistors connected in parallel. When the switch is not being operated the
current flows through one resistor and the returned signal voltage is monitored by the instrument cluster. When the wash/wipe
switch is operated, a connection is made and the current flows through the second resistor. The change in signal voltage is
detected by the instrument cluster which outputs a message on the medium speed CAN bus to the CJB to activate the wash/wipe function.
Intermittent Delay/Auto Wipe Switch
The reference voltage is supplied to the switch and can pass through up to 7 resistors, connected in series, for intermittent
delay selections and the auto wipe function.
When the rotary switch is in the auto position the reference voltage flows through 1 resistor. The returned signal voltage is
detected by the instrument cluster which determines auto wipe is selected. The instrument cluster outputs a message on the
medium speed CAN bus to the CJB to activate the auto wipe function.
With the rotary switch in one of the intermittent positions, the reference voltage is routed through up to 7 of the resistors
depending on the delay period selected. The returned signal voltage is detected by the instrument cluster which determines
selected delay period. The instrument cluster outputs a message on the medium speed CAN bus to the CJB to activate the selected intermittent wipe function.
NOTE: The delay period for the intermittent selections can vary according to vehicle speed.
Master Wiper Switch
The reference voltage supplied from the instrument cluster to the master wiper switch. The voltage can pass through up to 4
resistors connected in series.
When the switch is in the off position, the reference voltage passes through 4 resistors and the returned voltage is monitored
by the instrument cluster. The instrument cluster outputs a message on the medium speed CAN bus to the CJB that no wiper selections have been requested.
With the switch in the intermittent, slow wipe or fast wipe position, the reference voltage passes through 3, 2 or 1 resistors
respectively. The returned signal voltage is detected by the instrument cluster which determines selected delay period. The
instrument cluster outputs a message on the medium speed CAN bus to the CJB to activate the selected wipe function. Flick Wipe Switch
The reference voltage is supplied to one of two resistors connected in parallel. When the switch is not being operated the
current flows through one resistor and the returned signal voltage is monitored by the instrument cluster. When the flick wipe
switch is operated, a connection is made and the current flows through the second resistor. The change in signal voltage is
detected by the instrument cluster which outputs a message on the medium speed CAN bus to the CJB to activate the flick wipe function.
STEERING COLUMN ADJUSTMENT SWITCH
The instrument cluster supplies 2 reference voltages to the column adjustment switch.
The first reference voltage is supplied to the joystick switch. When the switch is moved to one of its 4 positions, the switch
contact is completed and the reference voltage is passed through one of 4 different resistors with different values. The
returned signal voltage is measured by the instrument cluster which determines the selected column adjust request. The
instrument cluster outputs a supply to the steering column adjustment motor and energizes the applicable clutch solenoid to
move the column to the desired position.
The second reference voltage is supplied to the auto/manual selection of the switch. When the switch is in the auto position,
the reference voltage passes directly through the switch contacts and is measured by the instrument cluster. The instrument
cluster outputs a message on the medium speed CAN bus to the driver seat module which responds with the recorded memory position setting. The instrument cluster then activates the column adjustment motor and clutch solenoids to move the column
to the memorized position. When the switch is in the manual position the reference circuit is broken. The instrument cluster
detects the broken circuit and allows manual operation of the column adjustment switch to move the column.
HEATED STEERING WHEEL
The heated steering wheel receives a battery power supply via the CJB. The heated steering wheel is controlled by the driver using a selection on the TSD. When the driver selects the heated steering wheel to be active, the request is passed from the
TSD on the MOST ring to the information and entertainment module. The information and entertainment module converts the
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Published: 11-May-2011
Fuel Charging and Controls - V8 S/C 5.0L Petrol - Fuel Injection Component Cleaning
General Procedures
General Equipment
WARNINGS: Cleaning
Do not carry out any repairs to the fuel system with the engine running. Failure to follow this instruction may result in
personal injury.
Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components.
Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
If fuel contacts the eyes, flush the eyes with cold water or eyewash solution and seek immediate medical attention.
Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs about the vehicle.
Wash hands thoroughly after fuel handling, as prolonged contact may cause irritation. Should irritation develop, seek
medical attention.
Do not carry or operate cellular phones when working on or near any fuel related components. Highly flammable vapors
are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTIONS:
Before using the cleaning fluid, protect all electrical components and connectors with lint-free non-flocking material.
Make sure that all parts removed from the vehicle are placed on the lint-free non-flocking material.
Make sure that any protective clothing worn is clean and made from lint-free non-flocking material.
Make sure that clean non-plated tools are used. Clean tools using a new brush that will not lose its bristles, prior to
starting work on the vehicle.
Use a steel topped workbench and cover it with clean, lint-free non-flocking material.
Make sure the workshop area in which the vehicle is being worked on is as clean and as dust free as possible. Foreign
matter from work on clutches, brakes or from machining or welding operations can contaminate the fuel system and may result
in later malfunction.
1. Using a new brush that will not lose its bristles, brush the components
being removed and the surrounding area.
2. Using a pneumatic vacuum gun, remove all traces of foreign material.
General Equipment: Pneumatic vacuum gun Pneumatic vacuum gun
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TCM (transmission control module) 6 Diagnostic socket 7 Instrument cluster 8 JaguarDrive selector 9 Clockspring 10 Steering wheel audio switches 11 Downshift paddle switch 12 Upshift paddle switch 13 ECM (engine control module)
POWER FLOWS System Operation
Operation of the transmission is controlled by the TCM (transmission control module), which electrically activates various
solenoids to control the transmission gear selection. The sequence of solenoid activation is based on programmed information
in the TCM memory and physical transmission operating conditions such as vehicle speed, throttle position, engine load and JaguarDrive selector position.
Item Description 1 Torque input from engine 2 Torque converter lock-up clutch 3 Single web planetary gear carrier 4 Single web planetary gears 5 Single web sunwheel 1 6 Double web sunwheel 2 7 Double web planetary gears - long 8 Double web planetary gear carrier 9 Double web planetary gears - short 10 Double web sunwheel 3 11 Torque output from transmission A Multiplate clutch B Multiplate clutch C Multiplate brake D Multiplate brake E Multiplate clutch Engine torque is transferred, via operation of single or combinations of clutches to the 2 planetary gear trains. Both gear trains
are controlled by reactionary inputs from brake clutches to produce the 6 forward gears and 1 reverse gear. The ratios are as
follows: www.JagDocs.com
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Ration 4.171 2.340 1.521 1.143 0.867 0.691 3.403 Shift Elements
Item Description 1 Turbine shaft 2 Stator shaft 3 Single web planetary gear train 4 Ring gear 1 5 Clutch A 6 Clutch B 7 Clutch E 8 Brake clutch C 9 Fixed connection to transmission housing 10 Shaft key 11 Brake clutch D 12 Double web planetary gear train 13 Planetary gears - long 14 Ring gear 2 15 Sunwheel 2 16 Sunwheel 3 17 Double web planetary gear carrier 18 Planetary gears - short 19 Single web planetary gear carrier 20 Sunwheel 1 The shift elements are three rotating multiplate clutches (A, B and E) and two fixed multiplate brakes (C and D). All shifts
from 1st to 6th gears are power-on overlapping shifts. Overlapping shifts can be described as one of the clutches continuing to
transmit drive at a lower main pressure until the next required clutch is able to accept the input torque.
The shift elements, clutches and brakes are actuated hydraulically. Fluid pressure is applied to the required clutch and/or brake,
pressing the plates together and allowing drive to be transmitted through the plates. The purpose of the shift elements
is to perform power-on shifts with no interruption to traction and smooth transition between gear ratios.
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The JaguarDrive selector and the selector valve spool are in the 'D' position. Engine torque is transmitted from the torque
converter turbine shaft to the ring gear 1 of the single web planetary gear train and the outer plate carrier of clutch 'E'.
Ring gear 1 drives the planetary gears which rotate around sunwheel 1. This drives the planetary gear carrier 1 and also the
outer plate carrier of clutch 'A' and the inner plate carrier of clutch 'B'.
When clutch 'A' is engaged, sunwheel 3 in the double web planetary gear train is driven and meshes with the short planetary
gears.
The double web planetary gear train is locked against the transmission housing by brake 'D'. This allows ring gear 2 (output
shaft) to be driven in the same direction as the engine via the long planetary gears.
NOTE: Refer to 'Shift Elements' illustration for key
Power Flow 1st Gear