coolant temperature JAGUAR XFR 2010 1.G User Guide

14 Radiator 15 Auxiliary radiator 16 Connection with supercharger cooling system
System Operation
When the engine is running, the coolant is circulated around the engine cooling system by the coolant pump. From the coolant
pump, coolant flows through the cylinder heads and the engine oil cooler into the cylinder block and the heater manifold.

In the cylinder block, the coolant flows forwards to the outlet tube. When the coolant is cold, the thermostat is closed and the
coolant flows direct from the outlet tube back to the coolant pump. Once the coolant reaches operating temperature the
thermostat begins to open, to control system temperature, and coolant flows from the outlet tube to the coolant pump via the
radiator and, on SC (supercharger) vehicles, the auxiliary radiator. When the thermostat is open, the coolant flow through the
radiator(s) also generates a coolant flow through the transmission fluid cooler.

From the heater manifold the coolant flows through the electronic throttle and the heater core, in parallel circuits that are
unaffected by the position of the thermostat. From the electronic throttle, the coolant merges with bleed coolant from the
coolant pump and the outlet tube and flows to the expansion tank. From the heater core, the coolant flows back to the inlet of
the coolant pump.

Expansion and contraction of the coolant is accommodated by an air space in the expansion tank and the compliance of the
flexible hoses.

If the coolant level in the expansion tank decreases below a predetermined value, the level sensor connects a ground to the
instrument cluster, which activates the appropriate warning. For additional information, refer to 413-01 Instrument Cluster.

The cooling fan is operated by a fan control module integrated into the cooling fan motor. The fan control module regulates the
voltage, and thus speed, of the cooling fan motor in response to a PWM (pulse width modulation) signal from the ECM (engine
control module).

The cooling fan receives a battery feed and an ignition feed from the EJB (engine junction box). The ignition feed is supplied
from the main relay in the EJB, which is controlled by the ECM.
The ECM calculates the required fan speed from the engine temperature, A/C (air conditioning) system pressure and transmission fluid temperature. Under hot operating conditions, the fan may continue to operate for 4 minutes after the engine
has been switched off.



COOLANT PUMP Component Description



Item Description 1 Inlet connection 2 Pump body 3 Outlet flange to RH cylinder head 4 Outlet to engine oil cooler 5 Outlet flange to LH cylinder head

7 Bleed pipe connection (containing check valve) The body of the coolant pump contains an impeller attached to a shaft supported in a bearing assembly. The impeller is driven
by a pulley, pressed on to the front of the shaft, which is driven by the accessory drive belt. For additional information, refer to
303-05E Accessory Drive - 5.0L, Vehicles Without: Supercharger or 303-05F - 5.0L, Vehicles With: Supercharger.

Two coolant outlet flanges attach the coolant pump to the front of the cylinder heads. A pipe connects a further coolant outlet
to a pipe from the engine oil cooler. A bleed connector is installed in the front of the coolant pump, adjacent to the coolant
inlet connection from the thermostat. A check valve is incorporated into the bleed connection.

THERMOSTAT



Item Description 1 Screw (3 off) 2 Lower body 3 Upper body 4 Thermostat 5 Seal The thermostat is a multi-stage device located in the coolant pump inlet to provide fast response and control of the engine
outlet temperature.

The thermostat allows rapid engine warm-up by preventing coolant flow through the radiator and by limiting coolant flow
through the cylinder block when the engine is cold. During warm-up and at engines speeds above approximately 1800 rev/min,
a by-pass valve opens to control the coolant flow and pressure, to protect the engine components. When the thermostat
opening reaches 6 mm (0.24 in.), the by-pass flow is shut-off. When the thermostat opening exceeds 6 mm (0.24 in.), the
radiator coolant flow is further controlled up to the point where the thermostat is fully open. At this point maximum radiator
coolant flow is achieved to provide maximum cooling.

On both naturally aspirated and supercharger vehicles, the thermostat begins to open at 88 - 90 °C (190 - 194 °F) and is fully
open at 102 °C (216 °F).

1 Throttle body heater hose connection 2 Heater core supply hose connection 3 RH cylinder head connection 4 Engine coolant temperature sensor 5 LH cylinder head connection
ENGINE COOLANT

The engine coolant is formulated to last for ten years or 240,000 km (150,000 miles). The coolant is silicate free and must not
be mixed with conventional engine coolant.

ENGINE BLOCK HEATER



Item Description A 110 V ac version B 240 V ac version For vehicle markets subject to very cold climatic conditions, an engine block heater is installed in place of the cylinder block
drain plug. The engine block heater is either a 110 V ac or 240 V ac electric heater element, depending on the market, which
can be connected to a domestic power supply via a connector in the lower center grill of the front bumper. Heater Manifold

Published: 17-Apr-2014
Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Engine Cooling V8 5.0L
Petrol/V8 S/C 5.0L Petrol
Diagnosis and Testing

Principle of Operation

For a detailed description of the engine cooling system and operation, refer to the relevant description and operation section of
the workshop manual. Engine Cooling, Section - 303-03

Inspection and Verification


WARNING: Moving parts can cause severe injury, keep clear of moving parts, never place your hands or any part of your
body near to moving parts


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault and may also cause additional faults in the vehicle being checked and/or the donor vehicle
NOTES:


Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required.


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation
of a new module/component.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests

1. Verify the customer concern

2. Visually inspect for obvious signs of mechanical or electrical damage

Visual Inspection
Mechanical Electrical
Coolant leaks
Coolant hoses
Coolant expansion tank
Radiator
Heater core
Accessory drive belt
Cooling fan
Fuses
Harnesses
Loose or corroded connector(s)
Engine coolant temperature sensor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the symptom chart, alternatively check for
diagnostic trouble codes (DTCs) and refer to the DTC Index
Symptom Chart

Symptom Possible Causes Action Coolant loss
Hoses
Hose connections
Radiator
Water pump
Heater core
Gaskets
Engine casting cracks
Engine block core
plugs Carry out a visual inspection. If there are no obvious leaks, carry out a
cooling system pressure test. Rectify any leaks as necessary Overheating
Low/contaminated
coolant
Thermostat
Cooling fan Check the coolant level and condition. Carry out a cooling system pressure
test. Rectify any leaks as necessary. Check the thermostat and rectify as
necessary. Check the cooling fan operation, make sure the cooling fan
rotates freely. Check for obstructions to the air flow over the radiator.
Rectify as necessary

Symptom Possible Causes Action Engine coolant
temperature sensor
Restricted air flow
over the radiator Engine not reaching
normal temperature
Thermostat
Cooling fan
Thermostat
Fan speed module Check the thermostat operation. Check the cooling fan operation, make
sure the cooling fan is not seized. Rectify as necessary Engine NOT running.
Cooling fan is
maximum speed
Circuit reference PWM
- Duty cycle is
implausible
Circuit reference PWM
- Frequency out
of range
Circuit reference PWM
- Circuit is open
circuit
Circuit reference PWM
- Circuit is short
circuit to power
Circuit reference PWM
- Circuit is short
circuit to
ground Refer to the electrical circuit diagrams and check the PWM circuit for short
circuit to ground, short circuit to power, open circuit, high resistance Engine IS running.
Cooling fan is
stationary
Circuit reference - IGN
-
- Circuit is open
circuit
Circuit reference - IGN
-
- Circuit is short
circuit to
ground
- EMS fuse
failure
- EMS relay
failure Refer to the electrical circuit diagrams and check the IGN circuit for short
circuit to ground, open circuit, high resistance. Check and install a new EMS
relay and fuse
PINPOINT TEST A : TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: CHECK FOR COOLING FAN RELATED DTCS

NOTE: For a complete list of all diagnostic trouble codes that could be logged on this vehicle, please refer
to section 100-00. Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the
5 digits from the scan tool to the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits
give extra information read by the manufacturer-approved diagnostic system). 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs 2 P0480-00 & P0480 with any other different last 2 digits in the DTC 3 P0481-00 & P0481 with any other different last 2 digits in the DTC 4 P0483-00 & P0483 with any other different last 2 digits in the DTC Are any of the cooling fan related DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
Proceed to the test step A9 'Cooling fan validation procedure'
No
Proceed to the next step. A2 'Check for other DTCs' A2: CHECK FOR OTHER DTCS 1 Using the manufacturer approved diagnostic system check the engine control module for DTCs Are any other DTCs listed, logged in the engine control module?
Yes
Please refer to section 100-00 and refer to the relevant DTC index and carry out repair procedure
Using the manufacturer approved diagnostic system clear all stored diagnostic trouble codes from the
diagnosis menu tab
No

- Megafuse fixing nuts
Engine junction box
- Megafuse
- Megafuse fixing nuts
- Fuses
- Engine control module relay Were any circuits or wiring short circuit to ground, short circuit to power, open circuit, high resistance or any
connectors damaged from water ingress, pin damage and/or corrosion?
Yes
Rectify as required
No
Proceed to the next step. A9 'Cooling fan validation procedure' A9: COOLING FAN VALIDATION PROCEDURE 1 Ensure the hood is closed 2 Allow vehicle to idle 3 Switch ON air conditioning and set to lowest temperature and highest fan speed 4 Allow vehicle to reach operating temperature (approximately 90 degrees C). Using the manufacturer approved diagnostic system monitor datalogger signals – Engine Coolant Temperature (0XF405) -and -
Electric Fan PWM Control - Commanded (0X03F9) - as the engine coolant temperature reaches
operating temperature the fan speed should also increase between the values of 9 and 90% Did the cooling fan rotate at increasing speed as engine coolant temperature increased?
Yes
Return vehicle to customer
No
Contact dealer technical support DTC Index

For a list of diagnostic trouble codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Electronic Engine Controls (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Diagnosis and Testing). www.JagDocs.com

12.














13.
Set the heater controls to maximum.


14. CAUTION: Observe the engine temperature gauge. If the engine
starts to over-heat switch off immediately and allow to cool. Failure to
follow this instruction may cause damage to the vehicle
Start the engine and idle until hot air is emited at the face registers.

15. Switch the heater off.

16. Raise the engine speed to 2000 RPM for eight minutes.


17. CAUTION: Switch off the engine and allow the coolant temperature
to go cold.
Switch the engine off.

18. Visually check the engine and cooling system for signs of coolant
leakage.


19. WARNING: When releasing the cooling system pressure, cover the
coolant expansion tank cap with a thick cloth.
CAUTIONS:


Since injury such as scalding could be caused by escaping steam or
coolant, make sure the vehicle cooling system is cool prior to carrying
out this procedure


Make sure the coolant level remains above the "COLD FILL RANGE"
lower level mark.


NOTE: When the cooling system is warm, the coolant will be
approximately 10mm above the upper level mark on the expansion tank
with the cap removed.
Check and top-up the coolant if required.

Air cleaner retaining bolts 8 - 71 Supercharger retaining bolts 25 18 - Charge air cooler lower assembly retaining bolts 20 15 - Throttle body retaining studs 10 7 - Charge air cooler top assembly retaining bolts 25 18 - Manifold absolute pressure and temperature (MAPT) sensor 5 - 44 Coolant outlet pipe 11 8 -

1 Engine cover rear attachment points 2 Vacuum connector stub 3 MAPT (manifold absolute pressure and temperature) sensor 4 SC filler/level plug 5 Symposer inlet pipe connection 6 Dowels 7 Engine cover front attachment points 8 EVAP (evaporative emissions) connector stub 9 Part load breather connector stub 10 MAP (manifold absolute pressure ) sensor 11 Bypass valve pneumatic actuator 12 Outlet ports 13 Inlet port 14 Pulley 15 Coolant inlet and outlet connections Supercharger and Intake Manifolds - Assembled

Published: 11-May-2011
Evaporative Emissions - V8 5.0L Petrol/V8 S/C 5.0L Petrol - Evaporative Emissions - System Operation and Component Description
Description and Operation

System Operation DIAGNOSTIC MODULE - TANK LEAKAGE PUMP (NAS ONLY)
To check the fuel tank and the EVAP (evaporative emission) system for leaks, the ECM (engine control module) operates the
DMTL pump and monitors the current draw. Initially, the ECM establishes a reference current by pumping air through the reference orifice and back to atmosphere. Once the reference current is determined, the ECM closes the change-over valve, which seals the EVAP system. The EVAP canister purge valve remains de-energized and is therefore closed. The output from the air pump is diverted from the reference orifice and into the EVAP system.
When the change-over valve is closed, the load on the air pump falls to zero. Providing there are no leaks, the air pump will
begin to pressurize the EVAP system and the load and current draw in the pump increases. By monitoring the rate and level of the current increase, the ECM can determine if there is a leak in the EVAP system.
During normal vehicle operation, 15 seconds after the engine has started, the ECM energizes the heating element in the pump to prevent condensation formation and possible incorrect readings. The heater remains energized until either the engine and
ignition are off (if no DMTL test is running) or until after the DMTL test is completed.
Leaks are classified as:

Minor - equivalent to a hole diameter of 0.5 to 1.0 mm (0.02 to 0.04 in.).
Major - equivalent to a hole diameter of 1.0 mm (0.04 in.) or greater.
The ECM performs a check for major leaks each time the ignition is switched off, providing the following conditions are met: The vehicle speed is zero.
The engine speed is zero.
The atmospheric pressure is above 70 kPa (10.15 lbf/in2
), i.e. the altitude is less than approximately 3047 m (10000
feet).
The ambient temperature is between 0 and 40 °C (32 and 104 °F).
The EVAP canister vapor concentration factor is 5 or less (where 0 is no fuel vapor, 1 is stoichiometric fuel vapor and greater than 1 is rich fuel vapor).
The fuel tank level is valid and between 15 and 85% of nominal capacity.
The engine running time during the previous cycle was more than 10 minutes.
The battery voltage is between 10 and 15 volts.
The last engine off time was more than 180 minutes.
No errors are detected with the EVAP components, the ambient air temperature and the fuel level.

NOTE: A leak test can be performed using a Jaguar recognized diagnostic tool. This overrides the above conditions and is
useful for checking correct system and component operation.
The ECM performs a check for minor leaks after every 2nd major leak check.
When the leak check is complete, the ECM stops the DMTL pump and opens (de-energizes) the change-over valve.
If the fuel filler cap is opened or refueling is detected during the leak check, by a sudden drop in the current draw or a rise in
the fuel level, the ECM aborts the leak check.
If a leak is detected during the check, the ECM stores an appropriate fault code in its memory. If a leak is detected on two consecutive checks, the ECM illuminates the MIL (malfunction indicator lamp) in the instrument cluster on the next drive cycle. The duration of a leak check can be between 60 and 900 seconds depending on the results and fuel tank level.

EVAP CANISTER PURGE VALVE

The ECM waits until the engine is running above 55 °C (131 °F) coolant temperature with closed loop fuel operational before the purging process is activated. Under these conditions the engine should be running smoothly with no warm up enrichment.
The EVAP canister purge valve duty (and flow) is initially ramped slowly because the vapor concentration is unknown (a sudden increase in purge could cause unstable engine running or cause it to stall due to an extremely "rich" air/fuel mixture). The
concentration is then determined from the amount of adjustment that the closed loop fueling is required to make to achieve
the target AFR (air fuel ratio). Once the concentration has been determined, the purge flow can be increased rapidly and the
injected fuel can be pro-actively adjusted to compensate for the known purge vapor and the target AIR control is maintained.

When the purging process is active, fresh air is drawn into the EVAP canister via the DMTL filter and pump on NAS vehicles, or via the vent port on the EVAP canister of non NAS vehicles.