battery JAGUAR XFR 2010 1.G Workshop Manual

Climate Control - Thermostatic Expansion Valve
Removal and Installation

Removal

NOTES:


Removal steps in this procedure may contain installation details.


Some variation in the illustrations may occur, but the essential information is always correct. Published: 11-May-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

2. Refer to: Climate Control Assembly (412-01 Climate Control, Removal and Installation).

Right-hand drive vehicles

3. CAUTION: Take extra care not to damage the clips or
screw threads. Failure to follow this instruction may result
in damage to the climate control assembly.

Torque: 1.3 Nm









Left-hand drive vehicles

4. CAUTION: Take extra care not to damage the clips or
screw threads. Failure to follow this instruction may result
in damage to the climate control assembly.

Torque: 1.3 Nm

Published: 11-May-2011
Auxiliary Climate Control - Electric Booster Heater - System Operation and
Component Description
Description and Operation

Control Diagram

NOTE: A = Hardwired; D = High speed CAN (controller area network) bus; N = Medium speed CAN bus; O = LIN (local interconnect network) bus.



Item Description 1 Battery 2 BJB (battery junction box) 3 CJB (central junction box) 4 Integrated control panel 5 Instrument cluster www.JagDocs.com

Auxiliary Climate Control - Electric Booster Heater
Removal and Installation

Removal

NOTES:


Removal steps in this procedure may contain installation details.


Some variation in the illustrations may occur, but the essential information is always correct.

All vehicles Published: 11-May-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Right-hand drive vehicles

2. Refer to: Heater Core and Evaporator Core Housing (412-01 Climate Control, Removal and Installation).

All vehicles






Installation
3. NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.

Torque: 1.3 Nm












4. CAUTION: Take extra care not to damage the clips or
screw threads. Failure to follow this instruction may result
in damage to the climate control assembly.


NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.

1. To install, reverse the removal procedure.

Published: 11-May-2011
Air Conditioning - Air Conditioning (A/C) Compressor V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

4. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

5. Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).

6. Refer to: Refrigerant Oil Adding - V6 3.0L Petrol (412-00 Climate Control System - General Information, General Procedures).

7. www.JagDocs.com

Published: 11-May-2011
Instrument Cluster - Instrument Cluster - System Operation and Component Description
Description and Operation

Control Diagram

NOTE: A = Hardwired; D = High speed CAN (controller area network) bus; N = Medium speed CAN bus; O = LIN (local interconnect network) bus



Item Description 1 Battery 2 BJB (battery junction box) 3 EJB (engine junction box) 4 CJB (central junction box) 5 Sun load sensor (alarm LED (light emitting diode))

the RCM and illuminated by the instrument cluster on receipt of high speed CAN bus messages. The safety belt warning indicator is not subject to the 3 second indicator check when the ignition is switched on.

The operation of the passenger seat buckle switch is as described below with the exception that the instrument cluster must
receive a hardwired signal from the belt minder control module to indicate that a passenger is occupying the seat.
The safety belt warning indicator is subject to a timer. The warning indicator is activated when the following conditions exist:
Ignition is switched on
One of the front seat belts is unbuckled
USA market only - 75 seconds has elapsed after ignition on mode is selected
Vehicle is not in reverse gear
Vehicle speed is more than 8 km/h (5 mph).

Once the above parameters are met, the instrument cluster flashes the warning indicator at 2 Hz for 10 seconds accompanied
by a simultaneous chime. After 10 seconds the chime ceases and the warning indicator is permanently illuminated for 20
seconds. This sequence is repeated every 30 seconds until one of the following events occurs:
300 seconds has elapsed
The safety belt of the occupied front seats is fastened
The ignition is switched to off mode
The vehicle speed decreases to below 5 km/h (3 mph).


NOTE: On USA market vehicles, the warning indicator in not permanently illuminated.

The safety belt minder function cannot be disabled. The seat belt minder function can be disabled.
Refer to: Safety Belt System (501-20A Safety Belt System, Description and Operation). 14. Side Lamp Indicator

The instrument cluster controls the green colored side lamp indicator on receipt of a side lamp status message on the medium
speed CAN bus from the CJB and the auxiliary junction box. The lighting switch on the LH steering column multifunction switch is connected to the instrument cluster. Selections using this switch are detected by the cluster which requests the side or
headlamp operation via a message to the CJB and the RJB. The CJB and the RJB responds with a side lamp active message and the cluster illuminates the side lamp indicator. The side lamp indicator is not subject to the 3 second indicator check when
the ignition is switched on.
15. High Beam Indicator

The instrument cluster controls the blue colored high beam indicator on receipt of a high beam status message on the medium
speed CAN bus from the CJB. The lighting switch on the LH steering column multifunction switch is connected to the instrument cluster. High beam or flash selections using this switch are detected by the cluster which requests the light
operation via a CAN message to the CJB. The CJB responds with a high beam active message and the cluster illuminates the high beam indicator. The high beam indicator is not subject to the 3 second indicator check when the ignition is switched on.
16. Rear Fog Lamp Indicator

The amber colored rear fog lamp indicator is controlled by the auxiliary junction box and illuminated by the instrument cluster
on receipt of a rear fog lamp on message on the medium speed CAN bus from the RJB. The indicator is illuminated for as long as the rear fog lamps are active. The rear fog lamp indicator is not subject to the 3 second indicator check when the ignition is
switched on.

SPEEDOMETER

The speedometer is driven by high speed CAN signals transmitted by the ABS module. The wheel speeds are measured by sensors reading the rotational speed of the rear wheels from toothed targets on the hubs. An average of the two wheel speeds
are passed from the sensors to the ABS module in the form of pulsed signals. The ABS module converts these signals into a speed output on the high speed CAN to the instrument cluster. The same speed outputs from the wheel speed sensors are also used to calculate the distance the vehicle has travelled.

TACHOMETER

The tachometer is driven by an engine speed signal transmitted on the high speed CAN from the ECM. The signal is derived from the CKP (crankshaft position) sensor. The signal is received by the instrument cluster microprocessor and the output from
the microprocessor drives the tachometer.

FUEL GAGE

The fuel gage is controlled by CAN messages from the RJB. The RJB reads the values output by the fuel level sensors every 131 ms and transmits a fuel tank contents value, corrected for battery voltage, in a CAN message to the instrument cluster. A fuel pump symbol is displayed to the left of the linear gage. An arrow above the symbol shows the driver on which side of the
vehicle the fuel filler cap is located. Above the linear fuel gage, is a LCD (liquid crystal display) area which displays odometer
and trip readouts. When a trip computer function is selected, these are replaced by a trip computer display for the trip function
selected.

LIQUID CRYSTAL DISPLAY

In the area above and below the message center is a LCD display. The area below the message center displays a linear fuel www.JagDocs.com

Instrument Cluster - Instrument Cluster
Diagnosis and Testing

Principles of Operation Published: 22-Mar-2013

For a detailed description of the Instrument Cluster, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: (413-01 Instrument Cluster)

Instrument Cluster (Description and Operation), Instrument Cluster (Description and Operation), Instrument Cluster (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Fluid level(s)
Accessory installations
Fuse(s)
Wiring harness
Electrical connector(s)
Instrument cluster
Central Junction Box (CJB)
Engine Junction Box (EJB)
Driver Door Module (DDM)
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

The instrument cluster contains a self-diagnostic mode known as engineering test mode (ETM). This can be used to show the
status of the instrument cluster inputs as well as a number of other useful features.

When in the ETM, the Message Centre displays internal data that can be cycled through. All functions except the message
centre display will continue to operate normally unless otherwise noted.

This document is to be used in conjunction with the instrument cluster ETM (see relevant section within this document) and
the Integrated Diagnostic System (IDS) facility; this does not supersede or replace the IDS facility.

Go directly to the 'Area of Concern/Symptom' that indicates the customer concern(s) and perform the actions described within
the relevant section(s):

Area of Concern/Symptom Diagnostic
Ref. No.
Actions
Notes Warning lights A-1
Perform instrument cluster Self-Diagnostic
Mode/ETM test 3. When this test is ended the warning lamps
currently required to be 'ON' will remain
illuminated. Multiple warning lights
'ON' B–1
Check with IDS for DTCs related to
identified vehicle system(s). . . B–2
Check instrument cluster battery and
ignition wiring - refer to circuit diagrams. Specifically check continuity of Standard
Corporate Protocol (SCP) and Controller Area
Network (CAN) lines. . B–3 Check instrument cluster grounds. . . B–4 Check fuses in battery junction box. . . B–5 Check for harness traps in facia. . . B–6
Perform instrument cluster Self-Diagnostic
Mode/ETM test 3. Frost/ice warning illuminated in mixed red and
amber; therefore colour differs from other
warning lamps. When this test is ended,
warning lamps currently required to be 'ON' will
remain illuminated. . B–7
Check for open circuit/shorts in wiring to
related warning lamp trigger (module,
sensor, switch). .

. M–2
Benchmark noise against non-complaint
vehicle. . Trip (fuel) computer N–1
Check for consistent display (during test
drive) of valid 'Rolling Odometer' count in
Self-Diagnostic Mode/ETM test 24. Displays ---- , INV or 255 if message is not
received, or if received data is invalid. . N–2
Check that installed wheels and tires are
standard Jaguar fit. Confirm fitted wheel
size in IDS, 'ADD REMOVE ACCESSORY'
section. Non standard wheels and tires or incorrectly set
wheel size may lead to Odometer increment
inaccuracies. This will impact the distance
accumulators, which in turn affects the rolling
average, fuel economy and range values. Trip
distance accumulation will also be incorrect. . N–3
Consider noting odometer value and
resetting fuel computer system. Advise
customer to conduct brim-to-brim fuel
tank test. Use collected information to
determine if system accurate. . Column adjust O-1
Check with IDS for DTCs related to powered column system. . O-2
Check cluster battery supply voltage and
ground resistance. Check for loose
connections. . O-3
Check power column motors supply voltage. . O-4
Check power column switch for physical damage. . Passive Anti-Theft
System (PATS)
indicator P–1
Check for three second prove out when
vehicle start button is pressed. . . P–2
Check for loose connections/wiring continuity. . . P–3 Check ignition switch for physical damage. . Cluster illumination Q–1
Check for loose connections/wiring continuity. . . Q–2 Check dimmer switch operation. . Cluster backlight operation R–1
Is the backlight on other components inoperative. . . R–2 Check dimmer switch operation. . . R–3
Check for loose connections/wiring continuity. . Chime/tone operation S–1 Check vehicle configuration. . . S–2
Utilize lights ON, ignition OFF, door open warning to verify chime operation. . . S–3 Check appropriate sensing circuit. . Continuous chime/tone T–1 Check appropriate sensing circuit. . Unexpected chime operation U–1 Check vehicle configuration. . Message centre display illumination V–1
Is the backlight 'ON' and other components dim? . . V–2
Does the lighting level of other
components change when dimmer adjusted? . Message centre
display issue W–1
Perform Self-Diagnostic Mode test/ETM
tests 5 to 9, to prove out LCD display
function. . Message centre
missing lines X–1
Perform Self-Diagnostic Mode test/ETM
tests 5 to 9, to prove out LCD display
function. . Message centre
incorrect message Y–1 What is the message? . . Y–2
Check for open circuit/shorts in wiring to
related warning light trigger (module,
sensor, switch). . Cluster/connectivity Z–1 Check cluster battery and ignition wiring. . . Z–2 Check cluster grounds. . . Z–3 Disconnect/reconnect cluster. . . Z–4
Attempt to enter Self-Diagnostic
Mode/ETM to prove cluster response to inputs. . No crank AA–1
Check with IDS for presence of related
DTCs. . . AA–2
Is there a Passive Anti-Theft System (PATS) flash code? . . AA–3
Does the vehicle crank with the other passive key? .

Area of
Concern/Symptom Diagnostic
Ref. No.
Actions
Notes . AA–4
Ensure only one key is in the vehicle, try
both keys in the Starter Control Unit (SCU). If this test starts the vehicle this tends to
indicate an issue with the keyless vehicle
module. . AA-5 Tried new key? . AA–6 Check battery voltage. . . AA–7 Diagnose non-start condition with IDS. . . AA–8 Attempt PATS key erase and re-learn.
Ensure keys are erased from current cluster if
replacing cluster. Crank but no-start AB–1 Diagnose non-start condition with IDS. Not usually caused by cluster issue. Incorrect configuration AC–1 Attempt to configure cluster. . . AC–2
Ensure battery voltage is maintained
above 12.5 volts if cluster re-configured. .
1. If the cause is not visually evident, verify the symptom and refer to the Self-Diagnostic Mode

Self-Diagnostic Mode

To place the cluster in engineering test mode (ETM) carry out the following steps

1. Press and hold the stalk trip cycle button, for more than five seconds but less than eight seconds, whilst briefly pressing the
vehicle START button. There is no initial display indication that the instrument cluster has entered ETM. If ETM has successfully
been entered then 'ENGINEERING TEST MODE' will be displayed in the Message Centre when the stalk trip button is released .
2. To navigate forward through the instrument cluster Self-Diagnostic Mode tests, press the stalk trip cycle button.

3. Each push of the stalk trip cycle button will advance one step through the ETM sequence. It is not possible to move
backward through the test sequence.
4. To exit the Self-Diagnostic Mode press and hold the stalk trip cycle button for more than three seconds.

5. The Self-Diagnostic Mode is also deactivated when the ignigition switch is turned to the 'OFF' position or low battery voltage
is detected.
6. If the Self-Diagnostic Mode cannot be accessed repeat the above paying particular care to the sequence timing.
7. The ETM text is not language configurable and will be displayed in English.


ETM Test/no. Message Center Display Gauge/Indicator/Display
Tested.
Range
Description 1 - Self-
diagnostic entry. ENGINEERING TEST
MODE. .
Not Applicable
(N/A). Establishes Self - Diagnostic mode. 2 - Gauge
sweep. GAUGE SWEEP.
Tachometer and speedometer.
Gauges display current values
after test. (N/A).
All gauges go through a full up and
down pointer sweep smoothness
check. 3- Warning
lamp LED's. TELL TALE TEST.
All internally controlled
lamps/LED's regardless of
software configuration. (N/A).
Illuminates all the LED warning
indicators that are controlled by the
instrument cluster. When this test is
exited current vehicle warning lamps
will remain illuminated. 4 - Version
information. PROGRAM VERSION.

ROM: XXXX
NVM: XXXX
REV: XXXX
DATE: XXXX Software Read only memory
(ROM) and Non volatile memory
(NVM) version and date. (N/A).
Display's the instrument cluster ROM
and NVM level version and date or
indication of ROM checksum fault. 5 - Message
Center display. LCD display in
WHITE. Message center LCD display. (N/A).
Activates all pixels of LCD display in
White. 6 - Message
Center display. LCD display in DARK
GREY. Message center LCD display. (N/A).
Activates all pixels of LCD display in
Dark Grey. 7 - Message
Center display. LCD display in LIGHT
GREY. Message center LCD display. (N/A).
Activates all pixels of LCD display in Light Grey. 8 - Message
Center display. LCD display in four
bands black to white, top to bottom. Message center LCD display. (N/A).
Activates all pixels of LCD in four
bands from black to white, from top
to bottom. 9 - Message
Center display. LCD display in four
bands dark to light
left to right. Message center LCD display. (N/A).
Activates all pixels of LCD in four
bands from dark to light, from left
to right. 10 - Digital
I/O. DIGITAL I/O.

A: XXXX
E:XXXX
B: XXXX
F:XXXX Cluster configuration settings. (N/A).
Display Hex coding of cluster
configuration settings ports A to H.
Not defined for diagnostic purpose.

ETM Test/no. Message Center Display Gauge/Indicator/Display
Tested.
Range
Description C: XXXX
G:XXXX
D: XXXX
H:XXXX 11 - Analogue
Inputs. ANALOG INPUTS.

#: RAW -
RATIO
0:XXX - XXXX
1:XXX - XXXX
2:XXX - XXXX
3.XXX - XXXX Cluster inputs. TDB. Displays Hex coding of inputs 0 - 3.


0 - Main beam / FTP 1
- Master light switch
2 - Power column joystick
switch
3 - DI / Hazard 12 - Analogue
Inputs. ANALOG INPUTS.

#: RAW -
RATIO
4:XXX - XXXX
5:XXX - XXXX
6:XXX - XXXX
7.XXX - XXXX Cluster inputs. TDB. Displays Hex coding of inputs 4 - 7.


4 - Auto lamp sensor
5 - battery in
6 - Pedal position
7 - Display temperature 13 - Analogue
Inputs. ANALOG INPUTS.

#: RAW -
RATIO
8:XXX - XXXX
9:XXX - XXXX
10:XXX -
XXXX
11.XXX -
XXXX Cluster inputs. TDB. Displays Hex coding of inputs 8 - 11.


8 - Power column Rake
position
9 - Power column Reach
position
10 - Auxiliary switch
11 - Power column mode
switch 14 - Analogue
Inputs. ANALOG INPUTS.

#: RAW -
RATIO
12:XXX -
XXXX
13:XXX -
XXXX
14:XXX -
XXXX
15.XXX -
XXXX Cluster inputs. TDB.
Displays Hex coding of inputs 12 -
15.


12 - Not used
13 -Airbag LED monitor
14 - Battery voltage
15 - Low brake fluid 15- Analogue
Inputs. ANALOG INPUTS.

#: RAW -
RATIO
16:XXX -
XXXX
17:XXX -
XXXX
18:XXX -
XXXX
19.XXX -
XXXX Cluster inputs. TDB.
Displays Hex coding of inputs 16-
19.


16 - Fog light switch
17 - Flick wipe switch
18 - Int. wipe switch
19 - Exit delay switch 16 - Analogue
Inputs. ANALOG INPUTS.

#: RAW -
Ratio
20:XXX -
XXXX
21:XXX -
XXXX
22:XXX -
XXXX
23.XXX -
XXXX Cluster inputs. TDB.
Displays Hex coding of inputs 20 -
23.


20 - Wash wipe switch
21 - Trip cycle switch
22 - dimmer level
23 - Master wipe switch 17 - Analogue
Inputs. ANALOG INPUTS.

#: RAW- Ratio
24:XXX -
XXXX Cluster inputs. TDB.
Displays Hex coding of inputs 24 -
27.


24 - Brake pad wear