adding oil JAGUAR XFR 2010 1.G Workshop Manual

Speed Control Module
Speed Control Sensor
Speed Control Switch4: Electrical
412: Climate Control System
412-00: Climate Control System - General InformationSpecificationDiagnosis and TestingClimate Control SystemGeneral ProceduresAir Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)
Air Conditioning (A/C) System Flushing
Contaminated Refrigerant Handling
Electronic Leak Detection
Fluorescent Dye Leak Detection
Inspection and Assembly Requirements
Manifold Gauge Set Connection
Refrigerant Oil Adding - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
Refrigerant System Tests
Air Conditioning (A/C) Compressor Commissioning412-01: Climate ControlSpecificationDescription and Operation
Air Distribution and FilteringComponent Location
Overview
System Operation and Component DescriptionHeating and VentilationComponent Location
Overview
System Operation and Component DescriptionAir ConditioningComponent Location
Overview
System Operation and Component DescriptionControl ComponentsComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationAmbient Air Temperature Sensor
Blower Motor

Published: 25-Aug-2011
Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol - Diagnostics
Diagnosis and Testing

Principle of Operation

For a detailed description of the automatic transmission/transaxle, refer to the relevant Description and Operation section n
the workshop manual. REFER to: (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
Petrol)

Transmission Description (Description and Operation), Transmission Description (Description and Operation), Transmission Description (Description and Operation).
Fluid Level and Condition Check


CAUTION: The vehicle should not be driven if the fluid level is low as internal failure can result.


NOTE: The transmission fluid temperature must not be allowed to exceed 50°C (122°F) whilst checking level. Should the
temperature rise above this figure, abort the check and allow the transmission fluid to cool to below 30°C (86°F).

This vehicle is not equipped with a fluid level indicator. An incorrect level may affect the transmission operation and could
result in transmission damage. To correctly check and add fluid to the transmission.
REFER to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).

High Fluid Level

A fluid level that is too high may cause the fluid to become aerated due to the churning action of the rotating internal parts.
This will cause erratic control pressure, foaming, loss of fluid from the vent tube and possible transmission damage. If an
overfill condition is identified, with the engine at idle ensure the fluid temperature is within the specified range and allow the
excess fluid to drain until a small thread of fluid runs from the filler/level plug hole.

Low Fluid Level

A low fluid level could result in poor transmission engagement, slipping, or damage. This could also indicate a leak in one of
the transmission seals or gaskets.
REFER to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).

Adding Fluid


CAUTION: The use of any other type of transmission fluid other than that specified can result in transmission damage.

If fluid needs to be added, add fluid in 0.50 liter increments through the fill hole Opening. Do not overfill the fluid. For fluid
type, refer to the General Specification chart in this section.
REFER to: Specifications (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, Specifications).

Fluid Condition Check

1. Check the fluid level.
REFER to: Transmission Fluid Level Check (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol, General Procedures).
2. Observe the color and the odor of the fluid. The color under normal circumstances should be Honey.

3. Allow the fluid to drip onto a facial tissue and examine the stain.
4. If evidence of solid material is found, the transmission fluid pan should be removed for further inspection.

NOTE: In the event of a transmission unit replacement for internal failure, the oil cooler and pipes must also be replaced.

Inspection and Verification

1. Verify the customer concern.

2. Visually inspect for obvious signs of damage and system integrity.

Climate Control System - General Information -
Lubricants, Fluids, Sealers and Adhesives

NOTE: NAS vehicles. Published: 29-Jan-2014

Description Specification Air conditioning (A/C) refrigerant R-1234yf A/C compressor oil SPA2
NOTE: ROW vehicles.

Description Specification Air conditioning (A/C) refrigerant R-134a A/C compressor oil SPA2
NOTE: EU vehicles.

Description Specification Air conditioning (A/C) refrigerant R-1234yf A/C compressor oil SPA2 Capacities
Description Grammes A/C refrigerant - all engine variants 700 Refrigerant Oil Adding Capacities

NOTE: Rotate the A/C compressor shaft at least 6 to 8 turns when draining the refrigerant oil.

Item Milliliters A/C condenser core and desiccant bag Add 25ml oil A/C evaporator Add 30ml oil A/C compressor
1. Drain old A/C compressor. With drain plug removed and ports uncapped, rotate
shaft to remove A/C compressor oil and measure the amount of oil captured. 2. Drain
new A/C compressor into a clean vessel. With drain plug removed and ports
uncapped, rotate shaft to remove oil. Then add back a quantity of the new oil that is
identical to the quantity of oil removed from the old A/C compressor. However, if this quantity is less than 30ml, then make it up to 30ml. A/C lines - if air conditioning has been operational. Add 5ml oil per A/C line A/C system after flushing - with new compressor installed No oil should be used- new oil in new compressor is sufficient A/C system after flushing - without a
new compressor installed - remaining
A/C compressor oil is to be drained.
Compressor and expansion valve must
not be flushed (removed from the circuit) Add 80ml oil A/C compressor drain plug Torque 12Nm www.JagDocs.com

Published: 11-May-2011
Climate Control System - General Information - Air Conditioning (A/C) System
Flushing
General Procedures

1. WARNINGS:


Use extreme care and observe all safety precautions related to the
use of refrigerants. Due to refrigerant hazards, always wear safety
goggles and non-penetrable gloves when working on or flushing air
conditioning (A/C) systems. Failure to follow this instruction may result
in personal injury.


When flushing the A/C system, refer to the manufacturers
equipment instructions for additional information. Failure to do so may
result in system damage or personal injury.


The A/C refrigerant analyzer must be used before the recovery of
any vehicle's A/C refrigerant. Failure to do so puts shop bulk refrigerant
at risk of contamination. If the vehicle A/C refrigerant is contaminated,
refer the customer to return to the repair facility that performed the last
A/C repair. If the customer wishes to pay the additional cost, use the
A/C recovery equipment that is designated for recovering contaminated
A/C refrigerant. All contaminated A/C refrigerant must be disposed of as
hazardous waste. For additional information, refer to the manufacturers
equipment instructions. Failure to follow this instruction may result in
personal injury.


Prior to using the A/C flushing equipment for the first time, follow
the operating instructions. Failure to follow this instruction may result in
personal injury.


CAUTION: Prior to flushing, remove and discard the desiccant sack.
Depending on the equipment used, other A/C components may have to
be removed prior to flushing. For additional information, refer to the
manufacturers equipment instructions before flushing the A/C system.
Recover the refrigerant.
For additional information, refer to Air conditioning (A/C) System Recovery, Evacuation and Charging in this section.
2. Remove the desiccant sack.
For additional information, refer to Section 412-03 Air Conditioning.
3. Flush the system. For additional information, refer to the manufacturers
equipment instructions.

4. Install new refrigerant lines if blocked with debris.

5. Install a new desiccant sack.
For additional information, refer to Section 412-03 Air Conditioning.
6. Add the required amount of oil to the A/C system depending on the
repair procedure.
For additional information, refer to Refrigerant Oil Adding in this section.
7. Evacuate and charge the A/C system.
For additional information, refer to Air conditioning (A/C) System Recovery, Evacuation and Charging in this section.
8. Carry out fluorescent dye leak detection test.

Published: 11-May-2011
Climate Control System - General Information - Refrigerant Oil Adding TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
General Procedures



CAUTIONS:


Collect the refrigerant oil in a clean measuring cylinder. Check

Make sure that all openings are sealed. Use new blanking caps.
Be prepared to collect escaping fluids.
NOTE: Removal steps in this procedure may contain installation details.

1. NOTES:


This step only needs to be carried out when replacing
the A/C compressor.


Some variation in the illustrations may occur, but the
essential information is always correct.
Torque: 15 Nm






2. NOTES:


This step only needs to be carried out when replacing
the A/C compressor.


Some variation in the illustrations may occur, but the
essential information is always correct.

Rotate the A/C compressor shaft at least 6 to 8 turns when
draining the refrigerant oil.





3. CAUTIONS:


The refrigerant oil top-up quantity must not exceed the refrigerant
oil fill quantity.


If other A/C components are being renewed in addition to the A/C
compressor, there is no need to top up with additional refrigerant oil,
apart from filling the compressor.
Top up with the calculated quantity of new refrigerant oil.
Refer to: Specifications (412-00, Specifications).

Published: 11-May-2011
Air Conditioning - Air Conditioning (A/C) Compressor V8 5.0L Petrol/V8 S/C 5.0L Petrol
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

4. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

5. Refer to: Specifications (412-00 Climate Control System - General Information, Specifications).

6. Refer to: Refrigerant Oil Adding - V6 3.0L Petrol (412-00 Climate Control System - General Information, General Procedures).

7. www.JagDocs.com