charging JAGUAR XFR 2010 1.G Workshop Manual

Table of ContentsContents1: General Information
100: Service Information
100-00: General Information
Description and OperationAbout This Manual
Application and Use of Specifications
Battery and Battery Charging Health and Safety Precautions
Brake System Health and Safety Precautions
Diesel Fuel System Health and Safety Precautions
General Service Information
Health and Safety Precautions
How To Use This Manual
Important Safety Instructions
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
Solvents, Sealants and Adhesives
Standard Workshop Practices
Symbols Glossary
Supplemental Restraint System (SRS) Health and Safety Precautions
Road/Roller Testing
Window Glass Health and Safety Precautions
Diagnostic Trouble Code (DTC) IndexDTC: Adaptive Damping Module (SUMB)
Diagnostic Trouble Code (DTC) IndexDTC: Anti-Lock Braking System (ABS)
Diagnostic Trouble Code (DTC) IndexDTC: Audio Amplifier Module (AAM)
Diagnostic Trouble Code (DTC) IndexDTC: Blind Spot Monitoring System Module (SODL/SODR)
Diagnostic Trouble Code (DTC) IndexDTC: Central Junction Box (CJB)
Diagnostic Trouble Code (DTC) IndexDTC: Climate Control Module (HVAC)
Diagnostic Trouble Code (DTC) IndexDTC: Digital Audio Broadcast Module (DABM)
Diagnostic Trouble Code (DTC) IndexDTC: Driver Door Module/Passenger Door Module (DDM/PDM)
Diagnostic Trouble Code (DTC) IndexDTC: Driver/Passenger Seat Module (DSM/PSM)
Diagnostic Trouble Code (DTC) IndexDTC: Electric Parking Brake (PBM)
Diagnostic Trouble Code (DTC) Index V8 S/C 5.0L Petrol, DTC: Engine Control Module (ECM)
Diagnostic Trouble Code (DTC) IndexDTC: Front Seat Climate Control Module (DCSM)
Diagnostic Trouble Code (DTC) IndexDTC: Headlamp Control Module (HCM)
Diagnostic Trouble Code (DTC) IndexDTC: Instrument Cluster (IPC)
Diagnostic Trouble Code (DTC) IndexDTC: Integrated Audio Module (IAM)
Diagnostic Trouble Code (DTC) IndexDTC: Integrated Control Panel (FCIMB)

SpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingEngine Cooling - V8 5.0L Petrol/V8 S/C 5.0L PetrolGeneral ProceduresCooling System Draining and Vacuum Filling
Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol
Cooling System Draining, Filling and Bleeding - V8 S/C 5.0L PetrolRemoval and InstallationAuxiliary Radiator
Coolant Expansion Tank
Cooling Fan Motor and Shroud - Vehicles With: Supercharger
Cooling Module - Vehicles With: Supercharger
Coolant Pump - Vehicles With: Supercharger
Radiator (26.40.01) - Vehicles With: Supercharger
Thermostat Housing - Vehicles With: Supercharger303-03D: Supercharger Cooling - V8 S/C 5.0L Petrol
Description and OperationComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationRadiator303-04E: Fuel Charging and Controls - V8 S/C 5.0L PetrolSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingFuel Charging and ControlsGeneral ProceduresFuel Injection Component CleaningRemoval and InstallationFuel Injectors
Fuel Rail LH
Fuel Rail RH
Left-Hand Fuel Rail High-Pressure Fuel Pump
Right-Hand Fuel Rail High-Pressure Fuel Pump303-03C: Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol

Speed Control Module
Speed Control Sensor
Speed Control Switch4: Electrical
412: Climate Control System
412-00: Climate Control System - General InformationSpecificationDiagnosis and TestingClimate Control SystemGeneral ProceduresAir Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)
Air Conditioning (A/C) System Flushing
Contaminated Refrigerant Handling
Electronic Leak Detection
Fluorescent Dye Leak Detection
Inspection and Assembly Requirements
Manifold Gauge Set Connection
Refrigerant Oil Adding - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
Refrigerant System Tests
Air Conditioning (A/C) Compressor Commissioning412-01: Climate ControlSpecificationDescription and Operation
Air Distribution and FilteringComponent Location
Overview
System Operation and Component DescriptionHeating and VentilationComponent Location
Overview
System Operation and Component DescriptionAir ConditioningComponent Location
Overview
System Operation and Component DescriptionControl ComponentsComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationAmbient Air Temperature Sensor
Blower Motor

Diagnosis and TestingInstrument ClusterRemoval and InstallationInstrument Cluster
Instrument Cluster Lens413-06: HornSpecificationRemoval and InstallationHorn
Horn Switch413-08: Information and Message Center
Description and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingInformation and Message Center413-09: Warning Devices
Description and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingWarning Devices413-13: Parking Aid
Description and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingParking Aid
Proximity CameraRemoval and InstallationFront Inner Parking Aid Sensor
Front Outer Parking Aid Sensor
Parking Aid Camera
Parking Aid Module
Rear Parking Aid Sensor414: Battery and Charging System
414-00: Battery and Charging System - General Information
Description and OperationBattery Care Requirements

Quiescent Drain
Battery Report Form – In Service Batteries OnlyDiagnosis and TestingCharging System414-01: Battery, Mounting and CablesSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingBatteryGeneral ProceduresBattery Disconnect and ConnectRemoval and InstallationBattery414-02C: Generator and Regulator - V8 5.0L Petrol/V8 S/C 5.0L PetrolSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationGenerator - V8 S/C 5.0L Petrol415: Information and Entertainment Systems
415-00: Information and Entertainment System - General Information
Description and OperationNavigation System Map UpdatesDiagnosis and TestingInformation and Entertainment System
Cellular Phone
Navigation System415-01A: Information and Entertainment SystemSpecification
Description and OperationAudio SystemComponent Location
Overview
System Operation and Component DescriptionSpeakersComponent Location
Overview

Published: 11-May-2011
General Information - Battery and Battery Charging Health and Safety Precautions
Description and Operation

WARNINGS:


Batteries contain sulphuric acid, avoid contact with skin, eyes or clothing. Wear safety goggles when working near the
battery to protect against possible splashing of the acid solution.


EYE CONTACT: If acid comes into contact with the eyes, flush immediately with plenty of running water for a minimum of
15 minutes. Seek immediate medical attention.


SKIN CONTACT: If acid comes into contact with the skin, flush immediately with plenty of running water for a minimum of
15 minutes. Seek immediate medical attention.


SWALLOWED: If acid is swallowed, rinse the mouth with plenty of water and then drink plenty of water or milk. Do not
induce vomiting. Seek immediate medical attention.


Batteries normally produce explosive gases. Do not allow naked flames, sparks or lighted substances to come near the
battery.


When charging the battery shield your face and wear safety goggles. Provide adequate ventilation.
CAUTION: Boost charging with excessive current or voltage above 16 volts will damage the battery.
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DTC Description Possible Causes Action U3000-01
Control module -
General
Electrical Failure
General electrical
failure
Check integrity of electrical connectors and pins to module.
Check damper negative circuits for short to Ground. Refer to
the new module installation note at the top of the DTC Index.
Install a new Adaptive Damping Control Module U3000-04
Control Module -
System Internal
Failure
Module Internal
failure
Refer to the electrical wiring diagrams and check all damper
solenoid circuits for short to power. If no harness faults are
found suspect adaptive damping control module. Install a new
module, refer to new module installation note at top of DTC
Index U3000-43
Control Module -
Special memory
failure
Module Internal
failure
Suspect Adaptive Damping Control Module internal failure.
Install a new module, refer to the new module/component
installation note at the top of the DTC Index U3000-45
Control Module -
Program memory
failure
Module Internal
failure
Refer to the electrical circuit diagrams and check power and
ground circuit for fault. Clear DTC turn off ignition, wait 1
minute. Turn on ignition, check for DTCs. If DTC returns
suspect Adaptive Damping Control Module internal failure.
Install a new module, refer to the new module/component
installation note at the top of the DTC Index U3000-47
Control Module -
Watchdog /
safety Micro
controller failure
Module Internal
Failure
If this DTC is logged contact your local in-market support U3000-52
Control Module -
Not activated
Adaptive Damping
Control Module has
been replaced and not
programmed
Install the latest software / Carry out the new-module
(software) install procedure U3000-54
Control Module -
Missing
calibration
Adaptive damping
control module has
been replaced and no
software is installed
Install the latest software / Carry out the new-module
(software) install procedure U3003-1C Battery voltage
- Circuit voltage
out of range
Circuit voltage out of
range (Supply Voltage
at adaptive damping
control module <
10.5v or Supply
Voltage at adaptive
damping control
module > 18v for 30s)
Check the battery is in good condition and fully charged, refer
to the battery care manual. Refer to the starting and charging
section of the workshop manual and check the performance of
the charging system. Refer to the electrical circuit diagrams
and check power and ground circuit to adaptive damping
control module for faults, including intermittent high
resistance U3003-62 Battery Voltage
- Signal compare
failure
High Resistance
Connections
Adaptive Damping
Control module
Internal Failure
Check the battery is in good condition and fully charged, refer
to the battery care manual. Refer to the starting and charging
section of the workshop manual and check the performance of
the charging system. Refer to the electrical circuit diagrams
and check power and ground circuit to adaptive damping
control module for faults, including intermittent high
resistance

DTC Description Possible Causes Action supply circuits to the Park Brake Module. Repair
wiring as required, clear the DTC and retest the
system U3006-16
Control Module Input
Power A - Circuit
voltage below threshold
ECU logic voltage is high
(over 18 volts for 40mS)
Wiring harness fault
Charging system fault
Refer to electrical circuit diagrams, check power
supplies and ground connections to the park brake
control module. Check battery voltage and
charging system. Repair wiring harness or
charging system as required, clear DTC, perform
battery reset. Retest system U3006-17
Control Module Input
Power A - Circuit
voltage above threshold
ECU logic voltage is low
(below 8 volts for 2000mS)
Wiring harness fault
Charging system fault
Refer to electrical circuit diagrams, check power
supplies and ground connections to the park brake
control module. Check battery voltage and
charging system. Repair wiring harness or
charging system as required, clear DTC, perform
battery reset. Retest system U3007-14
Control Module Input
Power B - Circuit short
to ground or open
Connector fault - bent,
loose or corroded pin(s)
Harness fault
Refer to electrical circuit diagrams, check Park
Brake Module high power feed circuit for open
circuits or short to ground. Repair wiring harness
as required, clear DTC

DTC Description Possible Causes Action module/component B10AC-82 Cruise Control Switch - Alive / sequence counter incorrect / not updated
Cruise buttons alive counter is not
incrementing. Which suggests that
the LIN bus is faulty
Steering wheel module is not
connected
Steering wheel module failure
Refer to the electrical circuit
diagrams and check the speed
control switch circuit for open circuit,
short circuit to power, short circuit to
ground, disconnected
Refer to the electrical circuit
diagrams and check the LIN bus
between steering wheel module and
the CAN gateway
Check and install a new steering
wheel module as required. Refer to
the warranty policy and procedures
manual, or determine if any prior
approval programme is in operation,
prior to the installation of a new
module/component B10AC-83
Cruise Control Switch - Value
of signal protection
calculation incorrect
Cruise buttons checksum incorrect,
incorrect cruise switches fitted to
vehicle
Check and install new cruise
switches as required. Refer to the
warranty policy and procedures
manual, or determine if any prior
approval programme is in operation,
prior to the installation of a new
module/component B10AC-96
Cruise Control Switch -
Component internal failure
Speed control switch circuit, open
circuit, short circuit to power, short
circuit to ground, disconnected
Speed control switch failure
Steering wheel module failure
Check for related DTCs in other
central junction boxes
Refer to the electrical circuit
diagrams and check the speed
control switch circuit for open circuit,
short circuit to power, short circuit to
ground, disconnected
Check and install a new speed
control switch as required. Check and
install a new steering wheel module
as required. Refer to the warranty
policy and procedures manual, or
determine if any prior approval
programme is in operation, prior to
the installation of a new
module/component B10FF-68
Ignition Control - Event
information
Spark plug(s) fault
Wiring harness fault
Ignition coil(s) fault
Refer to repair manual and check
spark plug(s) for condition and
security. Replace any defective
components as required
Refer to electrical wiring diagrams
and check ignition coil circuit for
intermittent open circuit, short
circuit to power, short circuit to
ground
Check and install a new coil(s) as
required. Refer to the warranty policy
and procedures manual, or determine
if any prior approval programme is in
operation, prior to the installation of
a new module/component B11DB-01
Battery Monitoring Module -
General electrical failure
NOTE: - Circuit BATTERY -

Charging system fault Battery
monitoring signal line
circuit fault
Vehicle battery fault
Refer to electrical wiring diagrams
and check charging system for faults.
Perform any repairs required
Refer to the electrical wiring
diagrams and check the battery
monitoring system module circuit for
open circuit, short circuit to ground,
short circuit to power
Refer to the workshop manual and
the battery care manual, inspect the
vehicle battery and ensure it is fully
charged and serviceable before
performing further tests

DTC Description Possible Causes Action U0155-00
Lost Communication
With Instrument Panel
Cluster (IPC) Control
Module - No sub type
information
Lost communication with
instrument cluster
Refer to the electrical circuit diagrams and check
the power and ground connections to the module
Using the manufacturer approved diagnostic
system, complete a CAN network integrity test
Refer to the electrical circuit diagrams and check
the CAN network between the front seat climate
control module and instrument cluster
Carry out on demand self test using manufacturer
approved diagnostic system to confirm rectification U0156-00 Lost Communication
Lost communication with
Refer to the electrical circuit diagrams and check With Information Center "A" - No sub rear seat entertainment the power and ground connections to the module type information control module Using the manufacturer approved diagnostic system, complete a CAN network integrity test Refer to the electrical circuit diagrams and check the CAN network between the front seat climate control module and rear seat entertainment control module Carry out on demand self test using manufacturer approved diagnostic system to confirm rectification U0300-00
Internal Control Module
Software
Incompatibility - No
sub type information
Software stored in front
seat climate control
module is not compatible
with master configuration
Check the front seat climate control module is
configured correctly
Reconfigure the front seat climate control module
using the manufacturer approved diagnostic
system. Clear the DTC and retest the system
Carry out on demand self test using manufacturer
approved diagnostic system to confirm rectification U0401-00
Invalid Data Received
From ECM/PCM - No
sub type information
The engine control module
has transmitted engine
speed quality factor CAN
signal at a specific value
for a greater than expected
time period
Check the engine control module for related DTCs
and refer to the relevant DTC index
On software levels previous to 8X23-14B663-AE
clear the DTC and take no further action if the
system is operating correctly U2101-00 Control module
Compatible central car
Using the manufacturer approved diagnostic Configuration Incompatible - No sub configuration file not system check and update the car configuration file type information received by front seat as required. Carry out on demand self test using climate control module manufacturer approved diagnostic system to confirm rectification. Clear the DTC and retest U3000-04
Control Module -
System internal
failures
Front seat climate control
module - Internal failure
Check and install new front seat climate control
module as required. Carry out on demand self test
using manufacturer approved diagnostic system to
confirm rectification U3003-62
Battery Voltage -
Signal compare failure
Wiring harness fault
Battery internal failure
Charging system fault
Refer to the electrical circuit diagrams and check
the power and ground connections to the front
seat climate control module and the central
junction box
Refer to the battery care manual and verify that
the vehicle battery is fully charged and serviceable
before continuing with further diagnostic tests
Check the vehicle charging system