climate control JAGUAR XFR 2010 1.G Workshop Manual

Table of ContentsContents1: General Information
100: Service Information
100-00: General Information
Description and OperationAbout This Manual
Application and Use of Specifications
Battery and Battery Charging Health and Safety Precautions
Brake System Health and Safety Precautions
Diesel Fuel System Health and Safety Precautions
General Service Information
Health and Safety Precautions
How To Use This Manual
Important Safety Instructions
Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
Solvents, Sealants and Adhesives
Standard Workshop Practices
Symbols Glossary
Supplemental Restraint System (SRS) Health and Safety Precautions
Road/Roller Testing
Window Glass Health and Safety Precautions
Diagnostic Trouble Code (DTC) IndexDTC: Adaptive Damping Module (SUMB)
Diagnostic Trouble Code (DTC) IndexDTC: Anti-Lock Braking System (ABS)
Diagnostic Trouble Code (DTC) IndexDTC: Audio Amplifier Module (AAM)
Diagnostic Trouble Code (DTC) IndexDTC: Blind Spot Monitoring System Module (SODL/SODR)
Diagnostic Trouble Code (DTC) IndexDTC: Central Junction Box (CJB)
Diagnostic Trouble Code (DTC) IndexDTC: Climate Control Module (HVAC)
Diagnostic Trouble Code (DTC) IndexDTC: Digital Audio Broadcast Module (DABM)
Diagnostic Trouble Code (DTC) IndexDTC: Driver Door Module/Passenger Door Module (DDM/PDM)
Diagnostic Trouble Code (DTC) IndexDTC: Driver/Passenger Seat Module (DSM/PSM)
Diagnostic Trouble Code (DTC) IndexDTC: Electric Parking Brake (PBM)
Diagnostic Trouble Code (DTC) Index V8 S/C 5.0L Petrol, DTC: Engine Control Module (ECM)
Diagnostic Trouble Code (DTC) IndexDTC: Front Seat Climate Control Module (DCSM)
Diagnostic Trouble Code (DTC) IndexDTC: Headlamp Control Module (HCM)
Diagnostic Trouble Code (DTC) IndexDTC: Instrument Cluster (IPC)
Diagnostic Trouble Code (DTC) IndexDTC: Integrated Audio Module (IAM)
Diagnostic Trouble Code (DTC) IndexDTC: Integrated Control Panel (FCIMB)

Speed Control Module
Speed Control Sensor
Speed Control Switch4: Electrical
412: Climate Control System
412-00: Climate Control System - General InformationSpecificationDiagnosis and TestingClimate Control SystemGeneral ProceduresAir Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)
Air Conditioning (A/C) System Flushing
Contaminated Refrigerant Handling
Electronic Leak Detection
Fluorescent Dye Leak Detection
Inspection and Assembly Requirements
Manifold Gauge Set Connection
Refrigerant Oil Adding - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
Refrigerant System Tests
Air Conditioning (A/C) Compressor Commissioning412-01: Climate ControlSpecificationDescription and Operation
Air Distribution and FilteringComponent Location
Overview
System Operation and Component DescriptionHeating and VentilationComponent Location
Overview
System Operation and Component DescriptionAir ConditioningComponent Location
Overview
System Operation and Component DescriptionControl ComponentsComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationAmbient Air Temperature Sensor
Blower Motor

Blower Motor Control Module
Center Registers
Climate Control Assembly
Climate Control Module
Defrost Vent/Register Blend Door Actuator
Driver Side Register
Evaporator
Floor Console Register
Footwell Vent/Duct Blend Door Actuator
Heater Core
Heater Core and Evaporator Core Housing
Instrument Panel Register Trim Panel
In-Vehicle Temperature Sensor
Passenger Side Register
Pollen Filter
Recirculation Blend Door Actuator
Sunload Sensor
Thermostatic Expansion Valve
Desiccant Bag - V6 3.0L Petrol/V8 5.0L Petrol/V8 S/C 5.0L Petrol412-02: Auxiliary Climate ControlSpecificationDescription and OperationComponent Location
System Operation and Component DescriptionRemoval and InstallationAuxiliary Coolant Flow Pump
Electric Booster Heater412-03: Air ConditioningSpecificationDiagnosis and TestingAir ConditioningRemoval and InstallationAir Conditioning (A/C) Compressor - V8 5.0L Petrol/V8 S/C 5.0L Petrol
Condenser Core - V8 S/C 5.0L Petrol
Pressure Cutoff Switch (82.10.32)413: Instrumentation and Warning Systems
413-01: Instrument ClusterSpecificationDescription and OperationComponent Location
Overview
System Operation and Component Description

Operation and
Component DescriptionCellular PhoneComponent
Location
Overview
System Operation
and Component DescriptionNavigation SystemComponent Location
Overview
System Operation and Component DescriptionVideo SystemComponent
Location
Overview
System Operation
and Component DescriptionDiagnosis and TestingInformation and Entertainment SystemRemoval and InstallationAudio Unit
Audio Unit Antenna Amplifier
Audio and Climate Control Assembly
Front Door Speaker
Information and Entertainment Display
Information and Entertainment Module
Instrument Panel Speaker
Rear Door Speaker
Steering Wheel Audio Controls
Subwoofer Amplifier
Subwoofer Speaker
Satellite Radio Tuner415-01B: Information and Entertainment System - DTC: Audio Input Control Module
Diagnosis and TestingAudio Input Control Module417: Lighting
417-01: Exterior LightingSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingHeadlampsGeneral ProceduresHeadlamp Adjustment (86.40.18)

SpecificationRemoval and InstallationRadiator Grille
Luggage Compartment Lid Moulding
Front Fender Moulding
Rocker Panel Moulding501-09: Rear View MirrorsSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingRear View MirrorsRemoval and InstallationExterior Mirror
Exterior Mirror Cover
Exterior Mirror Glass
Exterior Mirror Motor
Interior Rear View Mirror501-10: SeatingSpecificationDescription and OperationComponent Location
Overview
System Operation and Component Description
Seat Cover InspectionDiagnosis and TestingSeats
Heater Mats
Seats - Vehicles With: Climate Controlled SeatsGeneral ProceduresSeat SmoothingRemoval and InstallationFront Seat (76.70.01)
Front Seat Backrest (76.70.06)
Front Seat Backrest Cover (76.70.15)
Front Seat Bolster
Front Seat Bolster Pump
Front Seat Cushion Cover
Front Seat Track Motor
Lumbar Assembly501-08: Exterior Trim and Ornamentation

General Information - How To Use This Manual
Description and Operation

Workshop Manual Organization Published: 08-Dec-2012

This manual covers descriptive, diagnostic (including OBD), and repair aspects to service the vehicle effectively.

The manual is arranged in sections, each section dealing with a specific part of a vehicle system. For example, Section 412-03
[Air Conditioning] covers air conditioning, which is part of the climate control system.
The first digit of the section number indicates the group (in the above example this being Electrical). There are five groups:
General Information.
Chassis.
Powertrain.
Electrical. Body
and Paint.

The second and third digits of the section number indicate the vehicle system (12 in the above example being Climate
Control).

The last two digits of the section number indicate the part of the system covered by the section (03 in the example denotes
Air Conditioning).

Published: 12-May-2014
General Information - Diagnostic Trouble Code (DTC) Index DTC: Climate
Control Module (HVAC)
Description and Operation

Climate Control Module


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
NOTES:


If a control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the Warranty
Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation of a new
module/component.


Generic scan tools may not read the codes listed, or may read only 5-digit codes. Match the 5 digits from the scan tool to
the first 5 digits of the 7-digit code listed to identify the fault (the last 2 digits give extra information read by the
manufacturer-approved diagnostic system).


When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places, and with
an up-to-date calibration certificate. When testing resistance always take the resistance of the digital multimeter leads into
account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


Inspect connectors for signs of water ingress, and pins for damage and/or corrosion.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.


Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required.

The table below lists all Diagnostic Trouble Codes (DTCs) that could be logged in the Climate Control Module. For additional
diagnosis and testing information, refer to the relevant Diagnosis and Testing section in the workshop manual.
For additional information, refer to: Climate Control System (412-00 Climate Control System - General Information, Diagnosis and Testing).

DTC Description Possible Causes Action B105A-01
Cabin Temperature
Sensor Fan -
General electrical
failure
Aspirator motor
diagnostic circuit -
short to ground, open
circuit
Aspirator fan
component failure
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check aspirator motor
diagnostic circuit for short to ground, open circuit B1081-00
Left Temperature
Damper Motor -
No sub type
information
Left hand blend stepper
motor internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B1081-49
Left Temperature
Damper Motor -
Internal electronic
failure
Left hand blend stepper
motor internal
electronic failure
Suspect the left hand blend stepper motor. Check and
install a new stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1082-00
Right Temperature
Damper Motor -
No sub type
information
Right hand blend
stepper motor internal
or external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system

DTC Description Possible Causes Action B1082-49
Right Temperature
Damper Motor -
Internal electronic
failure
Right hand blend
stepper motor internal
electronic failure
Suspect the right hand blend stepper motor. Check and
install a new stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1083-01
Recirculation
Damper Motor -
General electrical
failure
RECIRC servo motor
circuits - short to
ground, power, open
circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check RECIRC servo motor
circuit for short to ground, power, open circuit B1085-00
Defroster Damper
Motor - No sub
type information
Defrost stepper motor
internal or external
fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B1085-49
Defroster Damper
Motor - Internal
electronic failure
Defrost stepper motor
internal electronic
failure
Suspect the defrost stepper motor. Check and install a new
stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1086-00
Air Distribution
Damper Motor -
No sub type
information
Panel/foot stepper
motor internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B1086-49
Air Distribution
Damper Motor -
Internal electronic
failure
Panel/foot stepper
motor internal
electronic failure
Suspect the panel/foot stepper motor. Check and install a
new stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1087-88
LIN Bus "A" - Bus
off
LIN Bus power #1
circuit - open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check LIN Bus power #1
circuit for open circuit B1088-88
LIN Bus "B" - Bus
off
LIN Bus power #2
circuit - open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check LIN Bus power #2
circuit for open circuit B11ED-68
Electric Heater
Control Module -
Event information
Event information.
Electric heater - invalid
communication
message
Clear DTC. With engine coolant temperature low, set
climate temperature to high and re-test. If DTC remains in
isolation suspect the PTC heater, check and install a new
heater as required, refer to the new module/component
installation note at the top of the DTC Index. If additional
LIN related DTCs are logged refer to the Actions for these
DTCs B11ED-87
Electric Heater
Control Module -
Missing message
Electric heater -
missing communication
message
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B11ED-96
Electric Heater
Control Module -
Component
internal failure
Component internal
failure
Suspect the PTC heater, check and install a new heater as
required, refer to the new module/component installation
note at the top of the DTC Index B11ED-98
Electric Heater
Control Module -
Component or
system over
temperature
Component or system
over temperature
Clear DTC. With engine coolant temperature low, set
climate temperature to high and re-test. If DTC remains
suspect the PTC heater, check and install a new heater as
required, refer to the new module/component installation
note at the top of the DTC Index B11EE-01
A/C Compressor -
General electrical
failure
Air conditioning
compressor clutch
solenoid circuits - short
to ground, power, open
circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check air conditioning
compressor clutch solenoid circuits for short to ground,
power, open circuit

DTC Description Possible Causes Action C1B15-13
Sensor Supply
Voltage B - Circuit
open
RECIRC servo motor
and EVAP sensor
ground circuits - open
circuit
Refer to the electrical circuit diagrams and check RECIRC
servo motor and EVAP sensor ground circuits for open
circuit P0530-11
A/C Refrigerant
Pressure Sensor A
Circuit - Circuit
short to ground
Air conditioning
pressure sensor signal
circuit - short to ground
Refer to the electrical circuit diagrams and check air
conditioning pressure sensor signal circuit for short to
ground P0530-15
A/C Refrigerant
Pressure Sensor A
Circuit - Circuit
short to battery or
open
Air conditioning
pressure sensor signal
circuit - short to power,
open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check air conditioning
pressure sensor signal circuit for short to power, open
circuit U0010-88
Medium Speed
CAN
Communication
Bus - Bus off
Bus off
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system U0300-00
Internal Control
Module Software
Incompatibility -
No sub type
information
Invalid configuration
message is received
Re-configure the RJB using the manufacturer approved
diagnostic system. Clear the DTC and retest. If the DTC is
still logged suspect the climate control module, refer to the
new module/component installation note at the top of the
DTC Index U1A14-49
CAN Initialisation
Failure - Internal
electronic failure
Internal electronic
failure
Suspect the climate control module, check and install a
new module as required, refer to the new
module/component installation note at the top of the DTC
Index U3000-55
Control Module -
Not configured
Incorrect car
configuration data
received
Re-configure the RJB using the manufacturer approved
diagnostic system. Clear DTC and re-test. If the DTC
remains suspect the climate control module. Check and
install a new module as required, refer to the new
module/component installation note at the top of the DTC
Index U3000-87
Control Module -
Missing message
Missing message
Re-configure the RJB using the manufacturer approved
diagnostic system. Check climate control module for DTCs
and refer to the DTC Index. Carry out CAN network integrity
tests using the manufacturer approved diagnostic system.
If DTC remains suspect the climate control module. Check
and install a new module as required, refer to the new
module/component installation note at the top of the DTC
Index U3002-81
Vehicle
Identification
Number - Invalid
serial data
received
Vehicle/component
mis-match. Corrupt VIN
data being transmitted,
module previously
installed to other
vehicle
Check and install original/new module as required, refer to
the new module/component installation note at the top of
the DTC Index www.JagDocs.com

DTC Description Possible Causes Action B1C03-24
Memory #1 Switch - Signal
stuck high
Signal stuck high
Check for a stuck switch. Refer to the
electrical circuit diagrams and check driver
seat switch pack to seat module LIN circuit
for short, open circuit B1C04-24
Memory #2 Switch - Signal
stuck high
Signal stuck high
Check for a stuck switch. Refer to the
electrical circuit diagrams and check driver
seat switch pack to seat module LIN circuit
for short, open circuit B1C05-24
Memory #3 Switch - Signal
stuck high
Signal stuck high
Check for a stuck switch. Refer to the
electrical circuit diagrams and check driver
seat switch pack to seat module LIN circuit
for short, open circuit U0010-88
Medium speed Can
communication Bus - Bus
off
Bus off
Carry out any pinpoint tests associated
with this DTC using the manufacturer
approved diagnostic system. Refer to the
electrical circuit diagrams and check CAN
network to climate controlled seat module
for short, open circuit U0140-00
Lost communication with
CJB - No sub type
information
Lost communication with CJB
Carry out any pinpoint tests associated
with this DTC using the manufacturer
approved diagnostic system. Check CJB for
related DTCs and refer to the relevant DTC
Index U0142-00
Lost communication with
RJB - No sub type
information
Lost communication with RJB
Carry out any pinpoint tests associated
with this DTC using the manufacturer
approved diagnostic system. Check RJB for
related DTCs and refer to the relevant DTC
Index U0155-00
Lost communications with
instrument cluster - No sub
type information
Lost communications with
instrument cluster
Carry out any pinpoint tests associated
with this DTC using the manufacturer
approved diagnostic system. Refer to the
electrical circuit diagrams and check CAN
network to climate controlled seat module
and instrument cluster for short, open
circuit U0199-00
Lost communication with
Driver Door Module (DDM) -
No sub type information
Lost communication with DDM
Carry out any pinpoint tests associated
with this DTC using the manufacturer
approved diagnostic system U0300-00
Internal control module
software incompatibility -
No sub type information
Invalid configuration message
is received
Re-configure the RJB using the
manufacturer approved diagnostic system.
Clear the DTC and retest. If the DTC is still
logged suspect the DSM/PSM, refer to the
new module installation note at the top of
the DTC Index U1A14-49
CAN Initialisation failure -
Internal electronic failure
Internal electronic failure
Install a new DSM, refer to the new
module installation note at the top of the
DTC Index U1A4C-68
Build/end of line mode
active - Event information
Manufacturing mode has not
been removed
Place DSM in to customer mode using
manufacturer approved diagnostic system U3000-49
Control module - Internal
electronic failure
Internal electronic failure
Install a new DSM, refer to the new
module installation note at the top of the
DTC Index