fuel pressure JAGUAR XFR 2010 1.G Workshop Manual

SpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingEngine Cooling - V8 5.0L Petrol/V8 S/C 5.0L PetrolGeneral ProceduresCooling System Draining and Vacuum Filling
Cooling System Partial Draining, Filling and Bleeding - V8 S/C 5.0L Petrol
Cooling System Draining, Filling and Bleeding - V8 S/C 5.0L PetrolRemoval and InstallationAuxiliary Radiator
Coolant Expansion Tank
Cooling Fan Motor and Shroud - Vehicles With: Supercharger
Cooling Module - Vehicles With: Supercharger
Coolant Pump - Vehicles With: Supercharger
Radiator (26.40.01) - Vehicles With: Supercharger
Thermostat Housing - Vehicles With: Supercharger303-03D: Supercharger Cooling - V8 S/C 5.0L Petrol
Description and OperationComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationRadiator303-04E: Fuel Charging and Controls - V8 S/C 5.0L PetrolSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingFuel Charging and ControlsGeneral ProceduresFuel Injection Component CleaningRemoval and InstallationFuel Injectors
Fuel Rail LH
Fuel Rail RH
Left-Hand Fuel Rail High-Pressure Fuel Pump
Right-Hand Fuel Rail High-Pressure Fuel Pump303-03C: Engine Cooling - V8 5.0L Petrol/V8 S/C 5.0L Petrol

Catalyst Monitor Sensor RH
Crankshaft Position (CKP) Sensor
Engine Control Module (ECM)
Engine Coolant Temperature (ECT) Sensor
Engine Oil Level Sensor
Front Knock Sensor (KS) LH
Front Knock Sensor (KS) RH
Fuel Rail Pressure (FRP) Sensor
Heated Oxygen Sensor (HO2S) LH
Heated Oxygen Sensor (HO2S) RH
Manifold Absolute Pressure (MAP) Sensor
Mass Air Flow (MAF) Sensor
Rear Knock Sensor (KS) LH
Rear Knock Sensor (KS) RH
Variable Valve Timing (VVT) Oil Control Solenoid LH
Variable Valve Timing (VVT) Oil Control Solenoid RH307: Automatic Transmission/Transaxle
307-01B: Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L
PetrolSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingDiagnosticsGeneral ProceduresTransmission Fluid Level Check
Transmission Fluid Drain and RefillRemoval and InstallationInput Shaft Seal
Extension Housing Seal
Transmission Control Module (TCM) and Main Control Valve Body
Transmission Fluid Pan, Gasket and Filter
Transmission Support Insulator - V8 5.0L Petrol/V8 S/C 5.0L Petrol
Transmission, Transmission Fluid Cooler and Transmission Fluid Cooler Tubes - V8 5.0L Petrol/V8
S/C 5.0L Petrol
Transmission and Transmission Fluid Cooler - V8 5.0L Petrol/V8 S/C 5.0L PetrolRemovalTransmission - V8 5.0L Petrol/V8 S/C 5.0L PetrolInstallationTransmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol

310: Fuel System - General Information
310-00: Fuel System - General InformationSpecificationGeneral ProceduresFuel System Pressure Release - V8 5.0L Petrol/V8 S/C 5.0L Petrol
Fuel Tank Draining
Spring Lock Couplings
Quick Release Coupling
Quick Release Coupling - Push Connect310-01C: Fuel Tank and Lines - V8 5.0L Petrol/V8 S/C 5.0L PetrolSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingFuel Tank and LinesRemoval and InstallationFuel Level Sender
Fuel Pump and Sender Unit
Fuel Tank
Fuel Tank Filler Pipe
Fuel Rail High-Pressure Fuel Pump Supply Line310-02: Acceleration ControlSpecificationDiagnosis and TestingAcceleration ControlRemoval and InstallationAccelerator Pedal310-03C: Speed Control - V8 5.0L Petrol/V8 S/C 5.0L PetrolSpecificationDescription and OperationComponent Location
Overview
System Operation and Component DescriptionDiagnosis and TestingSpeed ControlGeneral ProceduresSpeed Control Sensor AdjustmentRemoval and InstallationSpeed Control Deactivator Switch

Bus Topology of a
communication
network Coast Clutch Solenoid CCS Camshaft Position CMP Indicates camshaft position Carbon dioxide CO² Colorless gas with a density of approximately 1.5 times that of air Carbon monoxide CO Poisonous gas produced as the result of incomplete combustion Chlorofluorocarbon CFC Catalytic converter
In-line exhaust system device used to reduce the level of engine exhaust
emissions Celsius C
SI term for the Centigrade scale, with freezing point at zero and boiling point at 100 degrees Compact Disc CD Cylinder Head Temperature
Sensor CHT Sensor A sensor for measuring the temperature of the cylinder head Central Junction Box CJB Crankshaft Position CKP Indicates crankshaft position Clutch Pedal Position CPP Indicates clutch pedal position Controller Area Network CAN
A communication system which allows control modules to be linked together Constant Velocity CV Cubic centimeter cm³ Central Security Module CSM Electronic module to support security system functionality Data Link Connector DLC
Connector providing access and/or control of the vehicle information, operating conditions, and diagnostic information Driver Door Module DDM Electronic module to support driver door functionality Driver Seat Module DSM Electronic module to support driver seat functionality Daytime Running Lamps DRL Deutsche Institut fur Normung DIN German standards regulation body Diagnostic Trouble Code DTC
An alpha/numeric identifier for a fault condition identified by the On-Board Diagnostic (OBD) system Direct current dc
Current which flows in one direction only, though it may have appreciable pulsations in its magnitude Domestic Data Bus D2B Digital Versatile Disc DVD Electronic Automatic Temperature Control EATC
Exhaust Gas Recirculation EGR Exhaust Gas Recirculation Temperature Sensor EGRT Sensing EGR function based on temperature change Electronic Brake Force
Distribution EBD
Engine Control Module ECM Electronic module to support engine functionality Electronic Crash Sensor ECS Sensor to measure severity of impact Engine Coolant Temperature ECT Engine Oil Pressure EOP European On-Board Diagnostic EOBD Electronic Pressure Control EPC Electrically Erasable
Programmable Read-Only Memory EEPROM
Erasable Programmable
Read-Only Memory EPROM
Evaporative Emission EVAP
System designed to prevent fuel vapor from escaping into the atmosphere. Typically includes a charcoal filled canister to absorb fuel vapor Flash Electrically Erasable
Programmable Read-Only Memory FEEPROM
Front Electronic Module FEM Flash Erasable Programmable
Read-Only Memory FEPROM
Frequency Modulation FM Fuel Pump Driver Module FPDM Fuel Rail Pressure FRP Generic Electronic Module GEM Ground GND
Electrical conductor used as a common return for an electrical circuit or
circuits, and with a relative zero potential Global Positioning System GPS Global System for Mobile
Communication GSM
Gross Vehicle Weight GVW Heated Oxygen Sensor HO2S Electrically heated oxygen sensor which induces fuelling corrections

Hydrofluorocarbon HFC High tension HT Hydrocarbon HC Idle Air Control IAC
Stepper motor driven device which varies the volume of air by-passing the
throttle to maintain the programmed idle speed Intake Air Temperature IAT Temperature of intake air Inertia Fuel Shut-off IFS
An inertia system that shuts off the fuel supply when activated by pre-determined force limits brought about by (e.g.) collision Input Shaft Speed ISS Indicates input shaft speed Key On, Engine Off KOEO Key On, Engine Running KOER Kilogram (mass) kg Kilogram (force) kgf Kilogram force per square
centimeter kgf/cm²
Kilometer km Kilometer per hour km/h Kilopascal kPa Kilovolt kV Knock Sensor KS
Sensor which detects the onset of detonation, and signals the ECM to
retard the ignition Liquid Crystal Display LCD
Optical digital display system, to which applied voltage varies the way the crystals reflect light, thereby modifying the display Lighting Control Module LCM Light Emitting Diode LED Low Tension LT
Primary circuit of the ignition system, linking the battery to the primary winding in the ignition coil Left-Hand LH Left-Hand Drive LHD Mass Air Flow MAF
System which provides information on the mass flow rate of the intake air
to the engine Manifold Absolute Pressure MAP Absolute pressure of the intake manifold air Manifold Absolute Pressure and Temperature MAPT
Malfunction Indicator Lamp MIL
A required on-board indicator to alert the driver of an emission related
malfunction Meter (measurement) m Metric (screw thread, e.g. M8) M Farad F Unit of electrical capacitance Millimeter mm Millimeter of mercury mmHg Millisecond ms Model year MY Newton N SI unit of force. 1 N = 0.2248 pounds force Newton Meter Nm SI unit of torque. Must not be confused with nm (nanometer) Negative Temperature
Coefficient NTC
Naturally aspirated N/A
Fuelling system using intake air at atmospheric pressure; not supercharged or turbocharged Noise, Vibration and Harshness NVH North American Specification NAS Vehicles for sale in the USA and Canadian markets On-Board Diagnostic OBD
A system that monitors some or all computer input and output control
signals. Signal(s) outside the pre-determined limits imply a fault in the system or a related system Oxides of Nitrogen Nox Oxygen Sensor O2S A sensor which detects oxygen content in the exhaust gases On-board Refuelling Vapour Recovery ORVR
Output State Control OSC Output Shaft Speed OSS Passenger Air Bag Deactivation PAD Pulsed Secondary Air Injection PAIR Passive Anti-Theft System PATS Positive Crankcase Ventilation PCV Parameter Identification PID
An index number referring to a parameter within a module without knowledge of its storage location Park/Neutral Position PNP Pulse Width Modulation PWM Programmable Electronic
Control Units System PECUS
Process whereby a common ECM is programmed on the production line to
suit the market requirements of a particular vehicle

Highly flammable, flammable - observe No Smoking policy

Pressurized Equipment

See High Pressure Air, Lubrication and Oil Test Equipment.

Solder

Solders are a mixture of metals such that the melting point of the mixture is below that of the constituent metals (normally
lead and tin). Solder application does not normally give rise to toxic lead fumes, provided a gas/air flame is used.
Oxy-acetylene flames should not be used, as they are much hotter and will cause lead fumes to be produced.

Some fumes may be produced by the application of any flame to surfaces coated with grease etc. and inhalation of these
should be avoided.

Removal of excess solder should be undertaken with care, to make sure that fine lead dust is not produced, which can give
toxic effects if inhaled. Respiratory protection may be necessary.
Solder spillage and filings should be collected and removed promptly to prevent general air contamination by lead.
High standards of personal hygiene are necessary in order to avoid ingestion of lead or inhalation of solder dust from clothing.

Solvents

See also Chemical Materials, Fuels (Kerosene), Fire.
e.g. acetone, white spirit, toluene, xylene, trichloroethane.

Used in cleaning and de-waxing materials, paints, plastics, resins, thinners etc.
Some may be highly flammable or flammable.
Skin contact will degrease the skin and may result in irritation and dermatitis following repeated or prolonged contact. Some
can be absorbed through the skin in toxic or harmful quantities.
Splashes in the eye may cause severe irritation and could lead to loss of vision.

Brief exposure to high concentrations of vapors or mists will cause eye and throat irritation, drowsiness, dizziness, headaches
and, in the worst circumstances, unconsciousness.

Repeated or prolonged exposure to excessive but lower concentrations of vapors or mists, for which there might not be
adequate warning indications, can cause more serious toxic or harmful effects.
Aspiration into the lungs (e.g. through vomiting) is the most serious consequence of swallowing.

Avoid splashes to the skin, eyes and clothing. Wear protective gloves, goggles and clothing if necessary.

Ensure good ventilation when in use, avoid breathing fumes, vapors and spray mists and keep containers tightly sealed. Do not
use in confined spaces.

When spraying materials containing solvents, e.g. paints, adhesive, coatings, use extraction ventilation or personal respiratory
protection in the absence of adequate general ventilation.
Do not apply heat or flame except under specific and detailed manufacturer's instructions.

Sound Insulation

See Fibre Insulation, Foams.

Suspended Loads


CAUTION: Never improvise lifting tackle.

There is always a danger when loads are lifted or suspended. Never work under an unsupported, suspended or raised load e.g.
suspended engine, etc.

Always make sure that lifting equipment such as jacks, hoists, axle stands, slings, etc., are adequate and suitable for the job,
in good condition and regularly maintained.

Transmission Brake Bands

See Asbestos.

Underseal

See Corrosion Protection.

General Information - Road/Roller Testing
Description and Operation Published: 11-May-2011

Road or roller testing may be carried out for various reasons and a procedure detailing pre-test checks, through engine starting
and stopping, pre-driving checks, on-test checks to final checks on completion of the test is given in this section.

Unless complete vehicle performance is being checked, the full road test procedure need not be carried out. Instead, those
items particularly relevant to the system/s being checked can be extracted.

Pre - Test Checks


WARNING: If the brake system hydraulic fluid level is low, pedal travel is excessive or a hydraulic leak is found, do not
attempt to road test the vehicle until the reason for the low fluid level, excessive pedal travel or hydraulic leak is found and
rectified.

It is suggested that pre-test checks, and functional tests of those systems/circuits which affect the safe and legal operations
of the vehicle, such as brakes, lights and steering, should always be carried out before the road or roller test.

Engine oil level
Engine coolant level
Tires, for correct pressure, compatible types and tread patterns, and wear within limits
There is sufficient fuel in the tank to complete the test
All around the engine, transmission and under the vehicle for oil, coolant, hydraulic and fuel leaks. Make a note of any
apparent leaks and wipe off the surrounding areas to make it easier to identify the extent of the leak on completion of
the test
Starting the Engine


CAUTION: On initial drive away from cold and within the first 1.5 km (1 mile), do not depress accelerator pedal beyond
half travel until the vehicle has attained a minimum speed of 25 km/h (15 miles/h). Never operate at high engine speed or
with the accelerator pedal at full travel whilst the engine is cold.
With the ignition switched off, check:
The parking brake is applied
The transmission selector lever is in Park
All instrument gauges (except fuel gauge) read zero

With the ignition switched on, check:

Ignition controlled warning lamps come on
Engine coolant temperature gauge registers a reading compatible with the engine coolant temperature
Fuel gauge registers a reading appropriate to the fuel level in the tank
The operation of the parking brake and brake fluid level warning lamps

On Road or Roller Test Check:


CAUTION: If road testing, check the brake operation while still travelling at low speed before continuing with the test. If
the brakes pull to one side, or appear to be otherwise faulty, do not continue with the road test until the fault has been found
and rectified.
Initial gear engagement is smooth
Parking brake control operates smoothly and the parking brake releases quickly and completely
Transmission takes up the drive smoothly, without judder
The engine power output is satisfactory, full power is achieved, acceleration is smooth and pedal operation not stiff or
heavy, and engine speed returns to idle correctly
There is no excessive or abnormally colored smoke from the engine under normal driving, heavy load or overrun
conditions
Steering operation, including power steering, is smooth, accurate, not excessively heavy or with excessive free play or
vibration. Does not pull to one side and self centres smoothly after cornering
Speedometer, oil pressure warning lamp, coolant temperature gauge and tachometer register the correct readings or
operate correctly
Switches and controls operate smoothly and positively, warning lamps operate correctly and the direction indicator
control self cancels when the steering is returned to the straight ahead position
Heating and ventilation systems work correctly and effectively
Brake operation and efficiency

Brake Testing


WARNING: When brake testing, avoid breathing the smoke or fumes from hot brakes, this may contain asbestos dust
which is hazardous to health, see Health and Safety Precautions.

Avoid brake testing on busy roads where it can cause inconvenience or danger to other road users.


CAUTION: Brake testing which includes heavy brake applications should not be carried out with new brake pads/discs or
linings/drums until the components have bedded-in. New brake friction components will not reach full efficiency until the
bedding-in process is complete.

Test the brakes at several speeds within the normal operating range using both light and heavy pedal pressure. Note any
tendency to snatch, pull or drag, and any undue delay in application or release.
Allow the vehicle to coast and note any tendency to pull to one side, or evidence that the brakes are binding.

After stopping the vehicle (not immediately after a period of heavy braking), carefully check the brake temperature. A disc
which feels hot, or appreciably hotter than the others, indicates that the brake is binding.
After completion of the test, check for:
Oil, coolant, hydraulic, air and fuel leaks
Abnormal temperature of any moving components or assemblies, e.g. wheel hubs, transmission, axle etc., which might
indicate over tightness or lack of lubrication

DTC Description Possible Causes Action P007D-00
Charge Air Cooler
Temperature Sensor Circuit
High (Bank 1) - No sub type
information
NOTE: - Circuit TMAP_TEMP_SENSOR
-

Charge air cooler temperature
sensor (Bank 1) circuit short circuit
to power, open circuit, high
resistance
Charge air cooler temperature
sensor (Bank 1) failure
Refer to the electrical circuit
diagrams and check charge air cooler
temperature sensor (Bank 1) circuit
for short circuit to power, open
circuit, high resistance
Check and install a new charge air
cooler temperature sensor (Bank 1)
as required. Refer to the warranty
policy and procedures manual, or
determine if any prior approval
programme is in operation, prior to
the installation of a new
module/component P0087-00
Fuel Rail/System Pressure -
Too Low - No sub type
information
NOTE: - Circuit
FUEL_HIGH_PRESS_SENSOR -

Fuel rail pressure sensor circuit
short circuit to ground, open
circuit, high resistance
Fuel rail pressure sensor failure
Fuel lines leaking or restricted
Fuel pump failure
Using the manufacturer approved
diagnostic system check datalogger
signal, Fuel Rail Pressure Sensor -
High Range Sensor Voltage (0x0377)
Refer to the electrical circuit
diagrams and check fuel rail pressure
sensor circuit for short circuit to
ground, open circuit, high resistance
Check for fuel pump related DTCs.
Check fuel lines for leakage or
restriction
Check and install new fuel rail
pressure sensor as required. Check
and install a new fuel pump as
required. Refer to the warranty policy
and procedures manual, or determine
if any prior approval programme is in
operation, prior to the installation of
a new module/component P0088-00
Fuel Rail/System Pressure -
Too High - No sub type
information
NOTE: - Circuit
FUEL_HIGH_PRESS_SENSOR -

Fuel rail pressure sensor circuit
short to each other, high
resistance, short circuit to power
Fuel rail pressure sensor failure
Using the manufacturer approved
diagnostic system check datalogger
signal, Fuel Rail Pressure Sensor -
High Range Sensor Voltage (0x0377)
Refer to the electrical circuit
diagrams and check fuel rail pressure
sensor circuit for short to each other,
high resistance, short circuit to
power
Check and install new fuel rail
pressure sensor as required. Refer to
the warranty policy and procedures
manual, or determine if any prior
approval programme is in operation,
prior to the installation of a new
module/component P008A-00
Low Pressure Fuel System
Pressure - Too Low - No sub
type information
NOTE: - Circuit
LOW_PRESS_FUEL_PRESS_SENSOR -

Low pressure fuel sensor circuit
failure, short circuit to ground,
short circuit to power, open circuit
Fuel pump driver module circuit
short circuit to ground, short circuit
to power, open circuit
Low pressure fuel
Fuel pump driver module failure
Using the manufacturer approved
diagnostic system check datalogger
signal, Fuel Rail Pressure - Low
Range Sensor Voltage (0x0376)
Check fuel system for leakage
Refer to the electrical circuit
diagrams and check low pressure
fuel sensor circuit for short circuit to
ground, short circuit to power, open
circuit
Refer to the electrical circuit
diagrams and check fuel pump driver
module circuit short circuit to
ground, short circuit to power, open
circuit
Check and install a new low pressure
fuel sensor as required. Check and
install a new fuel pump driver
module as required. Refer to the
warranty policy and procedures
manual, or determine if any prior
approval programme is in operation,
prior to the installation of a new
module/component

Suspension System - General Information -
Vehicle Ride Height Published: 27-Aug-2013

NOTE: All figures are at "Kerb" height - For additional information, refer to Vehicle Ride Height below.

Description Measurement Description Front/Rear Kerb mm (inch) Tolerance mm (inch) Vehicles without supercharger Front 388 (15.28) ±12 (0.5) Rear 391 (15.39) ±12 (0.5) Vehicles with supercharger Front 385 (15.16) ±12 (0.5) Rear 384 (15.12) ±12 (0.5) Vehicles with All wheel drive Front 404 (15.90) ±12 (0.5) Rear 391 (15.39) ±12 (0.5)
Ride height is measured from the centre of the wheel to the apex of the wheel arch, through the wheel centre line.
Kerb - with all fluids at full and a full tank of fuel, no occupants/luggage.
Tires must be inflated to normal pressure -
For additional information, refer to: Specifications (204-04 Wheels and Tires, Specifications). Wheel Alignment - Front Camber

NOTE: *1 Camber Balance = left-hand camber - right-hand camber.

Description Left-hand Right-hand Balance*1 Markets Degrees/Minutes Nominal Tolerance Nominal Tolerance Nominal Tolerance All right-hand drive and Japan Degrees/Minutes -0° 36' ±45' -0° 12' ±45' -0° 24' ±45' Decimal Degrees -0.6° ±0.75° -0.2° ±0.75° -0.4° ±0.75° USA, Canada, Mexico and Dominican Republic
(Federal) Degrees/Minutes -0° 12' ±45' -0° 33' ±45' 0° 21' ±45' Decimal Degrees -0.2° ±0.75° -0.55° ±0.75° 0.35° ±0.75° Rest of world Degrees/Minutes -0° 12' ±45' -0° 24' ±45' 0° 12' ±45' Decimal Degrees -0.2° ±0.75° -0.4° ±0.75° 0.2° ±0.75° Vehicles with All wheel drive Degrees/Minutes -0° 11' ±45' -0º 32' ±0.45' 21' ±45' Decimal Degrees -0.19° ±0.75º -0.54º ±0.75º 0.35º ±0.75° Wheel Alignment - Front Caster

NOTE: *2 Caster Balance = left-hand caster - right-hand caster.

Description Left-hand Right-hand Balance*2 Markets Degrees/Minutes Nominal Tolerance Nominal Tolerance Nominal Tolerance All right-hand drive and Japan Degrees/Minutes 6° 53' ±45' 6° 20' ±45' 0° 33' ±45' Decimal Degrees 6.88° ±0.75° 6.33° ±0.75° 0.55° ±0.75° USA, Canada, Mexico and Dominican Republic
(Federal) Degrees/Minutes 6° 36' ±45' 6° 45' ±45' -0° 8' ±45' Decimal Degrees 6.61° ±0.75° 6.74° ±0.75° -0.14° ±0.75° Rest of world Degrees/Minutes 6° 36' ±45' 6° 36' ±45' 0° 0' ±45' Decimal Degrees 6.61° ±0.75° 6.61° ±0.75° 0° ±0.75° Vehicles with All wheel drive Degrees/Minutes 6° 2' ± 45' 6° 11' ± 45' - 9' ± 45' Decimal Degrees 6.04º ±0.75° 6.19° ± 0.75° -0.15° ± 0.75° Wheel Alignment - Front Toe
Description Total Toe Markets Degrees/Minutes Nominal Tolerance All right-hand drive and Japan Degrees/Minutes 0° 13' ±12' Decimal Degrees 0.22° ±0.20° USA, Canada, Mexico and Dominican Republic (Federal) Degrees/Minutes 0° 13' ±12' Decimal Degrees 0.22° ±0.20° Rest of world Degrees/Minutes 0° 13' ±12' Decimal Degrees 0.22° ±0.20° Vehicles with All wheel drive Degrees/Minutes 16' ± 12' Decimal Degrees 0.27° ± 0.20° Wheel Alignment - Rear Camber (Vehicles without supercharger)
Description Left-hand Right-hand Markets Degrees/Minutes Nominal Tolerance Nominal Tolerance All Markets Degrees/Minutes -0° 47' ±45' -0° 47' ±45' Decimal Degrees -0.78° ±0.75° -0.78° ±0.75° Wheel Alignment - Rear Camber (Vehicles with supercharger)
Description Left-hand Right-hand Markets Degrees/Minutes Nominal Tolerance Nominal Tolerance All Markets Degrees/Minutes -0° 59' ±45' -0° 59' ±45'