ECU JAGUAR XJ6 1994 2.G Workshop Manual

Introduction c
GLOSSARY OF TERMS
Term(s) Abbreviation Definition Previously used (if applicable) term(s) (or Eng- lish Equivalent)
0
EGRT Sensor
EGR Vacuum Regulator
1 Read-only memory
I Electronic Engine Control
kronic Secondary Air Injection
Engine Control Module
Engine Coolant Level
ECT Sensor
Engine Speed
Engine Speed Sensor
1 Evaporative Emission Control
Va Ive
Exhaust Gas Recirculation
Solenoid Vacuum Valve
Exhaust Gas Recirculation
Temperature Sensor
Exhaust Gas Recirculation Valve
Extreme Pressure EGR
EGRT EVR
EVP
EDM
EEPROM EPROM EEC
EAlR
ECM ECL
ECT
ECTS
RPM
EPA
EVAP
EVAPP EGRS
EGRT Sensor
EGRV EP System
which reduces
NOx emissions by
adding exhaust gases to the incoming
fuel/air charae
Sensing EGR function based on temperature
change.
controls EGR flow by changing vacuum to
the EGR valve
an EGR system that directly monitors EGR
valve position to control EGR flow
Manual which deals with the diagnosis of
electrical faults (see also Vehicle Service
Manual and Unit Service Manual)
a system that provides electronic control of
enaine electronics
a pump
-driven system for providing
secondarv air usina an electric air Dump
thermistor which provides engine coolant
temperature signal to the PCME to trigger
enrichment circuits which increase injector
'on' time for cold start and warm-up
sensor fitted on flywheel of
VI2 engine;
provides engine speed information
system designed to prevent fuel vapor from
escaping into the atmosphere. Typically
includes a charcoal filled canister to absorb
fuel
vaoor
additives to drive axle lubricants. Designed
to protect the spiral bevel gears from wear
induced by their
slidingholling action EGR
EEPROM,
EPPROM
EPROM ECU
engine coolant level indicator
Coolant temp.
sensor, ECT
revlmin. RPM
purge valve
EGR solenoid
valve
EGR temperature
sensor
X300 VSM issue 1 August 1994 13

(if applicable) term(s) (or Eng-
lish Equivalent)
paragraph para
parking brake
Park Neutral Position PNP
Park Neutral Position Switch PNPS
Dart number I Dartno.
I pin boss
ping, pinging
piston pin
(also wrist pin)
power assisted steering
power steering pressure
. powertrain
program
Droaramable or Droarammable I
Droaramed or Droarammed I
Droaramer or Droarammer I
programing or programming
Programmable Electronic Control
I PECUS
Units System
I Programmable Read-only Mem- I PROM
on/ Prussian blue
Pump
purge cock I
indicates the selected non-drive modes of
the (automatic) transmission
boss in the piston wall (two per piston) which
is bored to
accept one end of the piston pin
metallic pinging sound caused by detonation
in the combustion chamber, usually caused
by incorrect grade of fuel (too low octane) or
over
-advanced ignition timing (see also knock)
pin which connects the connecting rod to the
piston, and permits articulation between the
two.
hvdraulic
DumD-assisted steerina svstem
the elements of
a vehicle by which motive
power is generated and transmitted to the
driven axle
sequence of events to be performed by
a
control module/comDuter
process whereby a common ECM is programmed on the production line to suit
the market requirements of
a particular vehicle
ROM with some provision for setting the
stored data after manufacture
device used to raise, transfer, or compress
fluids by suction, pressure or both handbrake
NDS, NGS, TSN,
gearbox sensor
piston pin boss
pinking
gudgeon pin
Dower steerina
drive line
programme, pro
-
gram
programmable
programmed
programmer
programming
enaineer's blue
drain plug, drain
tap
Issue 1 August 1994 X300 VSM 21

0
Term(s) Abbreviation Definition
(if applicable)
Introduction i
Previously used term(s) (or Eng-
GLOSSARY OF TERMS
I lish Equivalent) A 3
Scan Tool
Seat Control Module
Secondary Air
Secondary Air Injection
Secondary Air Injection Bypass
..
Secondary Air -Injection Check
Valve
Secondary Air Injection
Diverter
Secondary Air Injection Magnetic
Clutch
Secondary Air Injection Pump
Secondary Air Injection Relay
Secondary Air Injection Switching
Valve
Security
& Locking Control Mod- ule
sedan
Sensor
Service Bulletin
Service Manual
Service Manual Preliminary
In-
formation Bulletin
Service Repair Operation
(number)
ST
SCM
AIR
AlRB
AI RC
AlRD
AIRPC
AlRP
AlRR
AIRS
SLCM
-
S
SE
SM
SMPlB
SRO
device that interfaces with and
communicates information on a data link
module controlling the seat motor systems
(not electric
raisejower-only seats)
air provided
to the exhaust system
system used for a period of time each time
the engine is started, unless certain
temperature criteria are met. Pumps air
directly into the exhaust system which
generates extra heat and reduces the time
taken for the catalytic converters to reach
operating temperature
vents secondary air to atmosphere
valve which prevents back
-flow of exhaust
gas to the AIR system when the system is
inoDerative
diverts secondary air to either the catalyst or
exhaust manifold
clutch mounted on the AlRP drive shaft
mechanically driven rotary vane
pump,
driven through the AIRPC
controls the injection of air into the exhaust
system
vacuum operated valve backing
-up the AlRC
module controlling the vehicle‘s security and
closure
-locking functions
passenger car having two or four doors, and
front and rear
seatsfor driver and passengers
generic name for a device that senses either
the absolute value or a change
in a physical
quantity such as temperature, pressure or
flow rate, and converts that change into an
electrical auantitv sianal
__
form of Service Bulletin specifically designed
to enable the rapid issue of temporary pages
for inclusion in the Service Manual
Number
generated by Jaguar Methods &
Techniques system which relates to the time
allowed to complete a repair operation.
Further information on the system can be
found
in the separate Jaguar Publications
(for each model range) entitled ‘Repair
Operat ion Times’. AIP,
AI,
Thermac, air injection sys-
tem
NRV, non-return
valve
air
pump clutch
AIP, air
pump
air injection relay
air switching
valve
saloon
Issue 1 August 1994 23 X300 VSM

Term(s) Abbreviation Definition Previously used
(if applicable) term(s) (or Eng-
lish Equivalent)
T
tachometer
Thermal Vacuum Valve
Three
-way Catalytic Converter
Three
-way + Oxidation Catalytic
Converter TWC + OC
Throttle
------I
Throttle Body TB
Throttle Position TP
Throttle Position Sensor TPS
throw
-out bearing
throw
-out fork
tie
-rod (steering)
timing
tire
top dead center TDC
torque converter
Transmission
Transmission Control Module
Transmission Control Switch
Transmission Oil Temperature TOT
Transmission Range TR
I Transmission Speed Sensor TSS
tread
trunk
turn indicator, turn signal lamp
two cycle a
circuit that provides input for an electronic
tachometer display
controls vacuum levels or routing based on
temperature
catalytic converter that reduces the levels of
HC,
CO & NOx
catalyticconverter systemthat has both TWC
and OC. Usually secondary air is introduced
between the two catalvsts
procedure whereby the performance of a
product is measured under various
conditions - - . -. . . - . . -
a valve for regulating the supply of a fluid,
usually air or an aidfuel mixture, to an engine
device containing the throttle
interprets throttle position and movement to
identify idle, acceleration and full
-power
demands
relationship between spark plug firing and
piston position, usually expressed
in crankshaft degrees BTDC or ATDC of the
compression stroke
device which, by its design, multiplies the
torque in a fluid coupling between an engine
and transmission
device which selectively increases or
decreases the ratio of relative rotation
between its
inDut and outDut shafts
controls the shifting pattern of the
(automatic) transmission
Modifies the operation of electronically
controlled transmissions
indicates temperature
of transmission fluid
the range in which the transmission is
operating
indicates rotational speed of transmission
output shaft or turbine
shaft
track between tire contact centers; not to be
confused with tire contact tread pattern
principle of engine which fires every second
stroke of the piston cat
cat, dual bed
Throttle poten
-
tiometer, TPS, TP
clutch release
bearing
clutch release
lever
track rod
tvre
TCC, CCC, CCO,
LUS, MLUS,
MCCC
transmission
ECU
track boot, luggage
compartment
direction indica
- tor
two stroke
Issue 1 August 1994 26 X300 VSM

2.2 VEHICLE RECOVERY
8 2.2.1 General
m: Prior to vehicle recovery, always ensure the vehicle
keys are available and the vehicle security system is
'OFF'.
The safest and preferred method of vehicle recovery is by
flat bed transporter, although a rear suspended tow may
also be used.
The front and rear towing eyes are provided for use only in
an emergency to move the vehicle
if it is causing an
obstruction, on police instructions, or, when winching the
vehicle onto a recovery transporter.
m: A towing shackle cannot be fastened to the front
towing eye until the grille vane has been removed.
To do this, remove the (three) quarter
-turn fasteners
securing the grille vane (Fig. I), and place the vane
safely to one side. The towing shackle may now be
secured to the towing eye.
0 When thevehicle is being towed (see Towing Recovery), the
gear lever must be set to neutral, 'N' (see Gear-shift Inter- lock) and the ignition key turned to position 'II'to release the
steering lockand renderthe indicators, horn and brake lights
operational.
2.2.2 Gear-shift Interlock
The gear selector lever may only be moved from the park 'F" position by turning the ignition key to position '11' on the key
switch and applying pressure to the footbrake pedal.
To remove the ignition key from the key switch, the gear
selector lever must be moved to park
'P. With the key removed, the gear selector lever will be locked
in park
'P'.
2.2.3
In the event of electrical failure or when moving the vehicle
without power, the gear selector lever can be manually
unlocked from park
'P'. Below the left-hand side of the 'J' gate (Fig. Z), is the gear- shift interlock manual release catch. With a flat bladed
screwdriver, remove the plug, arrowed (Fig. 2). Insert
ignition key and press down catch whilst simultaneously
moving the gear
-shift lever from 'P' position.
Gear-shift Interlock - Manual Override
U: Gear-shift lever can only be moved approximately
25mm with the key still inserted.
Remove key and replace plug. Fig.
1
Fin. 2

Engine (AJ16)
3.1.2 ENGlNE/ TRANSMlSSlON UN/& RENEW
SRO 12.41.02/20
The engine/transmission unit on the AJ 16 normally aspirated and supercharged engined vehicles are fitted ontothree
engine mounting/bracket assemblies. The two front engine mountings for the 3.2/4.0 liter normally aspirated and the
4.0 liter supercharged engined vehicles are identical. They are fitted to the front crossmember on either side of the
engine bay. Rubber to metal
engine/transmission rear mounts used for both engine types, are secured to a support
bracket which traverses the two body underframe longitudinal members. For access to remove the engine carry out the following procedures:
WARNING: WHEN WORKING WlTHlN THE ENGINE COMPARTMENT, KEEP CLEAR OF THE RADIATOR COOLING
FANS AS THEY COULD START WITHOUT WARNING EVEN IF THE ENGINE IS NOT RUNNING.
. Remove the hood, see SRO 76.16.01, section 13
. Remove the air cleaner assembly.
. Depressurize the fuel system, see SRO 19.50.02, section 5.1.
Disconnect the battery.
. In line with the relevant SRO's and sections, remove all appropriate obstructing parts, including their fixing and
. Disconnect all mechanical and isolate all electrical linkages leading to and from the engine.
. De-gas the airconditioning system, see section 14, Charge Recovery (System depressurization).
mounting
arrangements.
CAUTION : Do not vent refrigerant directly to the atmosphere and always use Jaguar approved recovery/recycle/re- charge equipment.
. Drain the engine oil, see 3.1.3 this section.
. Drain the coolant, see SRO 26.10.01, section 4.1.
WARNING: DO NOT REMOVE THE HEADER TANK PRESSURE CAP WHILE THE ENGINE IS HOT. IF THE CAP MUST
BE REMOVED, PROTECT THE HANDS AGAINST ESCAPING STEAM AND SLOWLY TURN THE CAP ANTI- CLOCKWISE UNTILTHE EXCESS PRESSURE CAN ESCAPE. LEAVETHE CAP IN THIS POSITION UNTIL ALL
STEAM AND PRESSURE HAS ESCAPED AND THEN REMOVE THE CAP COMPLETELY.
Before lifting the complete engine/transmission unit with an engine hoist from the engine bay, ensure that two engine
lifting brackets (tool 18G. 1465) are secured equally spaced to the inlet manifold studs. The engine lifting brackets
should be positioned towards the front and the rear of the assembly. Ensure the front of the vehicle is jacked
up secure- ly on stands when removing the assembly.
e
0
0
X300 VSM Issue 1 August 1994 2

Engine (AJ16)
3.1.5 FRONT ENGINEMOUNTING BRACKETASSEMBLY, RENEW
SRO 12.45.01 LH
SRO 12.45.03 RH
Each of the two engine mounting bracket assemblies com- prises a mounting rubber (1 Fig. 1) with an insulator (2 Fig.
1) clamped between two brackets ( 3&4 Fig. I).
The front of the engine complete with attached mounting
bracket assemblies is seated on support brackets welded to
the front crossmember and is secured to the brackets by
a single fixing arrangement comprising nuts, bolts and
washers.
. Jack up the vehicle and secure the engine hoist (Service
Tool MS53 C) to lifting eyes of the front engine lifting
brackets.
. Remove the front engine mounting bracket assembly to
front crossmember fixing screws. These can be accessed
via
two round openings positioned underneath the cross- member.
= Remove any obstructing parts preventing the front end of
the engine from being lifted from its seating.
Lift the front end of the engine / transmission unit slightly
and detach the front mounting bracket assemblies from
the lower engine housing.
3.1.6
SRO 12.45.04 REAR
ENGINE MOUNTING ASSEMBLY RENEW
The rear engine mounting assembly comprises a rubber to
metal engine/transmission rear mount (1 Fig. 2) secured to a support bracket (2 Fig. 2) by a single fixing arrangement.
. With the aid of the engine hoist (Service Tool MS53 C) se- cured to the lifting eyes of the rear engine lifting brackets,
and a jack positioned under the rear mounting bracket,
take the weight of the engine.
. Undo and remove the fixing arrangement securing the
rear engine mounting bracket assembly.
. Lower the jack and remove assembly.
. Dismantle the assembly, clean all components and exam- ine for any signs of wear or damage.
Renew components as necessary.
J12-8LL
Fig. 1
J 12- 8 LS
Fig. 2
8
Issue 1 August 1994 4 X300 VSM

3.2.2 ENGINE - GEARBOX/ TRANSMISSION
ASSEMBLY, RENEW
SRO 12.37.01/90
The engine /transmission unit on the V12 6.0 liter model is mounted on three engine mounting / bracket assemblies
fitted to the front crossmember on either side of the engine bay. The engine/ transmission rear mount is a mounting
bracket and spring assembly fitted and secured to body underframe longitudinal members. For access to remove the
engine carry
out the following procedures:
WARNING: WHEN WORKING WITHIN THE ENGINE COMPARTMENT, KEEP CLEAR OF THE RADIATOR COOLING
FANS AS THEY COULD START WITHOUT WARNING, EVEN IF THE ENGINE IS NOT RUNNING.
. Remove the hood, see SRO 76.16.01, section 13.
. Remove the two air cleaner assemblies, see SRO’s 19.10.01 & 19.10.02.
. Remove the engine cover, see SRO 12.29.93 (V12 Engine Service Manual).
Depressurize the fuel system, see SRO 19.50.02, section 5.1.
In line with the relevant SRO’s and sections, remove all appropriate obstructing parts, including their fixing and
. Disconnect all mechanical and isolate all electrical linkages leading to and from the engine.
. De-gas the air conditioning system, see section 14, Charge Recovery (System depressurization).
Disconnect
the battery.
mounting arrangements.
CAUTION: Do
not vent refrigerant directly to the atmosphere and always use Jaguar approved recovery/recycle/ra charge equipment.
Drain the engine oil, see 3.2.3 this section.
Drain the coolant, see SRO 26.10.01, section 4.1.
WARNING: DO NOT REMOVE THE HEADER TANK PRESSURE CAP WHILE THE ENGINE IS HOT. IF THE CAP MUST
BE REMOVED, PROTECT THE HANDS AGAINST ESCAPING STEAM AND SLOWLY TURN THE CAP ANTI- CLOCKWISE UNTIL THE EXCESS PRESSURE CAN ESCAPE. LEAVE THE CAP IN THIS POSITION UNTIL ALL
STEAM AND PRESSURE HAS ESCAPED AND THEN REMOVE THE CAP COMPLETELY.
Before
lifting the complete engine/transmission unit with an engine hoist from the engine bay, ensure that two engine
lifting brackets (tool 18G. 1465) are secured equallyspaced to the inlet manifold studs. The four engine lifting brackets
should be positioned towards the front and the rear of the assembly. Ensure the front of thevehicle is jacked
up secure- ly on stands when removing the assembly.
X300 VSM Issue 1 August 1994 2

Engine (V12)
3.2.3 ENGINE OIL, RENEW
SRO 12.60.00
. Undo and remove the sump plug positioned at the rear of
the sump, drain the engine oil into a suitable receptacle
and dispose of
it in a safe and environmentally friendly
manner.
. Replenishtheengineoiltothecorrect level (1 Fig. 1) onthe
dipstick.
1ynfa: If the '0' ring on the on the filler cap is damaged, re- move the '0' ring and clean the groove. Secure a
new '0' ring in position using silicon sealant. Treat
the screw threads with copper grease, and grease
the top face of the oil filler with Hylosil lubricant.
When the oil is renewed, start the engine, wait for the oil
light to extinguish and switch off the engine for 30 sec- onds.
. Finally remove and wipe clean the dip stick
(Fig. l), check the oil level - replenish as necessary.
For recommended engine oil refer to Appendix AI. Fig.
1
3.2.4
OIL FILTER CARTRIDGE, RENEW
SRO 12.60.04
The white oil filter cartridge displaying the Jaguar logo, is lo- cated on the lower left-hand side of the engine, near side of
the sump. Access for removing the cartridge is from under- neath the vehicle (Fig. 2).
Remove the catalyst heat shield (where fitted) and use a coil
spring type filter wrench to remove the cartridge.
Start and run the engine for a few seconds to charge the
filter, then stop the engine and
checkthe oil level. Replenish
as necessary.
I Fig. 2
Issue 1 August 1994 X300 VSM 3
r

Engine (V12)
3.2.5 OIL COOLER, RENEW
SRO 12.60.68
The oil cooler is located below the radiator, behind the front
bumper and is fitted to the radiator lower mounting using
two securing bolts. The cooler feed pipe comprising several
sections and return pipe (Fig.
1) are connected to the oil
cooler by means of easily detachable quick
-fit connectors.
3.2.6 FRONT ENGINE MOUNTING BRACKET
SRO 12.45.01 LH
SRO 12.45.03 RH
Each of the two engine mounting bracket assemblies com- prises a hydraulic mount (1) secured to an engine side
mounting bracket (2) which in turn is bolted to the lower en- gine housing. The engine mounting heat shield (3) is fixed
to the hydraulic mount studs (41, protruding through the
centre hole of the engine side mounting bracket.
The front of the engine complete with attached mounting
bracket assemblies is seated on support brackets welded to
the front crossmember and is secured to the brackets by a
single fixing arrangement comprising bolts and washers.
. Jack up the vehicle and secure the engine hoist (Service
Tool MS53 C) to lifting eyes of the front engine lifting
brackets
Remove the front engine mounting bracket assembly to
front crossmember fixing bolts.
Thesecan be accessedvia two round openings positioned underneath the cross- member.
Remove any obstructing parts preventing the front end of
engine from being lifted from its seating.
Lift the front end of the engine /transmission unit slightly
and detach the front mounting bracket assemblies from
the lower engine housing.
ASSEMBLV, RENEW
Fig. 1
4 X300 VSM Issue 1 August 1994