check engine JEEP CHEROKEE 1988 Service Repair Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1988, Model line: CHEROKEE, Model: JEEP CHEROKEE 1988Pages: 1378, PDF Size: 19.9 MB
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Lube Manual Gearshift Control (4WD Tra](/img/16/57037/w960_57037-997.png "JEEP CHEROKEE 1988 Service Repair Manual \b\
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Lube Manual Gearshift Control (4WD Tra")
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Lube Manual Gearshift Control (4WD Transfer Case)
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Inspect/Repack Front Wheel Bearings (2WD Models)
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Inspect Front Brake Pads & Rotors
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Lubricate Caliper Slide Rails
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Inspect Rear Brake Linings & Drums
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Inspect Brake System Hoses & Lines
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Inspect Shocks for Leakage
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Inspect Tire Wear Pattern
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Lubricate Weatherstripping with Silicone
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Lubricate Door Hinges
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Lubricate Door Locks
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Check Body Drain Holes
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Rotate Tires and Adjust Air Pressure
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Replace
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Engine Oil
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Oil Filter, if it has not been changed in the last 12 months
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Manual Transmission Fluid
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Automatic Transmission Fluid, Filter and Adjust Bands
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Transfer Case Fluid
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Flush and Fill Engine Coolant, if not done in last 24 months
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Lubrication Specifications
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Application Specification
Automatic Transmission .......................... Dexron-IIE ATF
Brake Master Cylinder .......... DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant ........... Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (
1)
Gasoline Engine
Temperature Range
Above 30
F (-1
C) ........ SAE 20W-40 Or 20W-50 API SH/CD
Above 0
F (-18
C) ......... SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60
F (16
C) ............... SAE 5W-30 API SH/CD
Drive Axles ................................ SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (
2) ................ SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) .............. SAE 80W-140 API GL-5
Hydraulic Clutch ............... DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission ........................ SAE 75W-90 API GL-5
Parking Brake Cable Guides ................. NLGI Grade 2, GC-LB
Door & Hood Hinges ............................ Light Engine Oil
Manual Steering Box ............... Multi-Purpose NLGI Grade 2EP
Power Steering Pump ....................... Power Steering Fluid
Page 1000 of 1378
(1) - Capacities are recommended or calculated levels. Always use
dipstick (if available) to measure level.
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2) - Includes 2.3 qts. for coolant recovery bottle.
(
3) - Fill to bottom of filler plug hole.
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4) - Add 4 ozs. (118 ml) of Limited-Slip differential lubricant
additive first, then add new fluid.
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120,000 MILE (192,000 KM) SERVICE
120,000 MILE (192,000 KM) SERVICE \
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Service Or Inspect
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Verify Last Major Service Was Performed
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Check Fluid Levels
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Check Cooling System Hoses and Clamps
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Check Coolant Strength
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Check Accessory Drive Belts
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Check Exhaust System & Heat Shielding
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Clean Battery and Battery Terminals
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Adjust Drive Belt Tension
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Accessory Drive Belts
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Adjust Idle - Propane Method (1987-88)
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Ignition Timing
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Lubricate Manifold Heat Control Valve (3.9L & 5.2L Engines)
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Clean PCV Breather (3.9L & 5.2L Engines)
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Clean EGR Passages (if equipped)
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Inspect C/V Joint boots (4WD)
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Inspect Underside of Vehicle (Bolts & Threaded Fasteners)
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Check/Lube Manual Steering Gear
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Check Drive Shaft Seals
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Lubricate Ball Joints, Steering Linkage & Suspension
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Lube Drive Shaft U-Joints and Slip Splines
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Lube Front Axle Drive Joint and Pivot Bearings (4WD)
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Inspect Front Wheel Bearings (4WD)
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Clean and Lubricate Crankcase Inlet Air Cleaner
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Suspension Bushings, Springs, Arms & Rear Jounce Bumpers
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Page 1001 of 1378
![JEEP CHEROKEE 1988 Service Repair Manual Parking Brake System
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Parking Brake System
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Inspect Shocks for Leakage
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Inspect Tire Wear Pattern
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Rotate Tires and Adjust Air Pressure (Including Spare)
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Replace
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Engine Oil
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Oil Filter
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Spark Plugs
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Ignition Cables
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Distributor Cap and Rotor
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Air Filter Element
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Fuel Filter
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PCV Valve (
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PCV Filter
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EGR Valve & Tube (1987-92)
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Vacuum Operated Emission Components (1987-92)
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PCV Valve (
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Drive Belt (V-Type) (
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Flush and Fill Engine Coolant, if not done in last 24 months
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Automatic Transmission Fluid, Filter and Adjust Bands
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(
1) - Replacement is recommended by Chrysler at this time, but it
is not required to maintain the warranty on the PCV valve.
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2) - Check and replace as needed.
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Lubrication Specifications
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Application Specification
Automatic Transmission .......................... Dexron-IIE ATF
Brake Master Cylinder .......... DOT 3 (SAE J-1703F) Brake Fluid
Engine Coolant ........... Alugard 340-2 & Water (50/50 Mixture)
Engine Oil (
1)
Gasoline Engine
Temperature Range
Above 30
F (-1
C) ........ SAE 20W-40 Or 20W-50 API SH/CD
Above 0
F (-18
C) ......... SAE 10W-30 Or 10W-40 API SH/CD
Less Than 60
F (16
C) ............... SAE 5W-30 API SH/CD
Drive Axles ................................ SAE 75W-90 API GL-5
Drive Axles (Trac-Lok) (
2) ................ SAE 80W-140 API GL-5
Drive Axles (Trailer Towing) .............. SAE 80W-140 API GL-5
Hydraulic Clutch ............... DOT 3 (SAE J-1703F) Brake Fluid
Manual Transmission ........................ SAE 75W-90 API GL-5
Parking Brake Cable Guides ................. NLGI Grade 2, GC-LB
Page 1007 of 1378
SER VIC E IN DIC ATO R & W AR NIN G L IG HTS
1988 J e ep C hero ke e
1984-92 MAINTENANCE
AMC/Jeep/Eagle Service Indicator & Warning Lights
Jeep; Cherokee, Wagoneer
SERVICE INDICATOR & WARNING LIGHTS
BRAKE WARNING LIGHT
If the light stays on when the parking brake is off, it
indicates a possible brake system fluid leak or low pressure level.
LOCK INDICATOR LIGHT (1984-87)
Indicates that Selec-Trac transfer case is in part time 4WD
(high or low range).
FULL TIME 4WD INDICATOR LIGHT
Indicates that Selec-Trac transfer case is in full-time 4WD
(4x4 FULL TIME).
PART TIME 4WD INDICATOR LIGHT
Indicates that Selec-Trac transfer case is in part time 4WD
(4x4 PART TIME or 4 LO) or that Command-Trac transfer case is in 4WD
(4H or 4L).
WATER IN FUEL LIGHT (TURBO DIESEL)
Indicates water has collected in the fuel filter and should
be drained immediately.
DIESEL WAIT LIGHT (TURBO DIESEL)
Illuminates during glow plugs warm-up cycle.
LOW FUEL WARNING LIGHT
Glows when approximately 2 gals. (7.6L) remain in fuel tank.
EMISSION MAINTENANCE INDICATOR LIGHT
Illuminates at approximately 82,500 miles to indicate
scheduled maintenance (or recommended maintenance on California
vehicles). Light will remain on until system is serviced and light is
reset.
CHECK ENGINE LIGHT
If this light illuminates and remains on while driving, it
indicates a potential engine control problem that needs service.
CHECK ANTI-LOCK LIGHT
Illuminates to indicate a self-check is in process at vehicle
start up. If light remains on after start-up or comes on and stays on
Page 1008 of 1378
at road speeds, it may indicate that the ABS system has detected a
malfunction or has become inoperative. The system reverts to standard
non-anit-lock brakes. If both Red BRAKE light and Amber CHECK ANTI-
LOCK light are on, have vehicle serviced immediately.
Fig. 1: Instrument Panel Interior Controls
Courtesy of Chrysler Motors.
Fig. 2: Dash Gauges & Warning Lights (Gasoline Engines)
Courtesy of Chrysler Motors.
Page 1012 of 1378
NON-LINEAR VACUUM REGULATOR VALVE
There are 2 input ports on NLVR: intake manifold vacuum and
carburetor ported vacuum. One outlet port connects to distributor
vacuum unit. At curb idle, regulated vacuum is supplied to advance
unit, when manifold vacuum is high and ported vacuum is very low. See
Fig. 1.
NLVR regulates vacuum signal so it is between these 2 vacuum
source levels at idle. As engine load increases and vacuum signal is
above 7.5 in. Hg vacuum, regulator valve switches to ported vacuum
output.
FORWARD DELAY VALVE
Some engines use this valve to improve driveability and
reduce hydrocarbon emissions. Valve functions to delay effects of
sudden increases in vacuum. This prevents sudden spark advance during
deceleration.
REVERSE DELAY VALVE
Some engines use this valve to improve cold driveability and
reduce hydrocarbon emissions. Valve is installed in vacuum line to
delay effects of manifold vacuum decrease causing retarded ignition
timing.
VACUUM ADVANCE COOLANT TEMPERATURE OVERRIDE (VA-CTO)
This valve is used on carbureted 6.0L engines to improve
driveability when engine is cold. It is located in vacuum advance
circuit. When vacuum is greater at port "4" than at port "1", air
must flow through orifice to equalize pressure. This creates
momentary delay that prevents sudden decrease in spark advance. When
vacuum is greater at port "1" than at port "4", air flows freely
through check valve and pressure is instantly equalized.
TESTING
NON-LINEAR VACUUM REGULATOR VALVE (NLVR)
Connect vacuum gauge to distributor port "DIST" on NLVR.
With engine at idle speed, a vacuum reading of 7 in. Hg vacuum should
be shown. As throttle is opened and engine speed increases, ported
vacuum level should be indicated. If not, replace NLVR. See Fig. 1.
FORWARD DELAY VALVE
1) Connect external vacuum source to port on Black (or Red)
side of delay valve. Connect vacuum gauge to port on colored side of
valve.
2) Apply a constant 10 in. Hg vacuum. Note time required for
gauge pointer to move from 0-8 in. Hg.
3) If valve fails to meet time limits, replace valve. If
valve meets specifications, install so that Black (or Red) side is
toward vacuum source.
FORWARD DELAY VALVE TIME LIMITS (1)
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Valve Color Min. Time Max Time
Page 1015 of 1378
reading of .2 volt or less. If reading exceeds .2 volt, clean or
repair cables and connections in circuit. Connect a voltmeter at
following locations:
* Positive lead to battery positive post and negative lead
to cable clamp.
* Positive lead to battery negative post and negative lead
to cable clamp.
3) If reading is other than zero on voltmeter, clean or
repair cables and connections in circuit. Connect a voltmeter at
following location:
* Positive lead to battery positive post and negative lead
to starter solenoid lead to the field coils.
4) If reading exceeds .3 volt, clean or repair cables and
connections in circuit.
SOLENOID TEST
1) Connect a heavy jumper wire on starter relay between
battery and solenoid terminals. If engine cranks, solenoid is okay. Go
to RELAY TEST .
2) If engine does not crank, check wiring and connections
from relay to starter. Repair or replace as necessary. If engine still
fails to crank, starter is defective.
RELAY TEST
1) On automatic transmission/transaxle vehicles, put gear
selector in "NEUTRAL" or "PARK". On manual transmission/transaxle
vehicles, put gear selector in "NEUTRAL". Set parking brake and block
wheels. DO NOT remove relay connector. Using a 12-volt test light,
check for battery voltage between starter relay battery terminal and
ground.
2) Use a jumper wire on starter relay between battery and
ignition terminals. If engine cranks starter relay is good. If starter
does not crank go to next step.
3) Connect another jumper wire to starter relay between
ground terminal and ground. Repeat above test. If engine cranks,
starter relay is good. Inspect transmission linkage for improper
adjustment (automatic transmission), defective neutral safety switch
(automatic transmission) or poor ground connection between relay
housing and mounting surface.
TESTING (ON BENCH)
STARTER SOLENOID
1) With starter removed, disconnect field coil wire from
field coil terminal on starter. Using an ohmmeter, check for
continuity between solenoid and field coil terminals.
2) Check for continuity between solenoid terminal solenoid
housing. Continuity should be present in both tests. If continuity is
present, solenoid is good. If no continuity is present, replace
solenoid. Reconnect field coil wire to field coil terminal.
ARMATURE FOR SHORT CIRCUIT
Place armature in a growler and hold a thin steel blade
parallel 3/16" above core while rotating armature slowly. If armature
Page 1020 of 1378
1) Voltage is applied to ignition switch through fuse "B" at
all times. Voltage is also applied at all times to the contact on
starter solenoid, terminal "B".
2) With ignition switch in "START" position, battery voltage
is applied from fusible link "B", to ignition switch, and to the coil
of the starter relay to ground.
3) The coil of the starter relay engages closing relay
contacts. With start relay contacts closed, battery voltage is applied
to starter solenoid. Both solenoid windings are energized.
4) The pull-in and hold-in windings work together to
magnetically pull starter gear into ring gear. At the same time the
plunger also closes solenoid switch contacts in the starter solenoid.
Full battery voltage is now applied directly to the starter motor and
it cranks the engine.
NOTE: Use the amperage draw reading after the starter motor has
obtained its maximum RPM.
TROUBLE SHOOTING
* Check the battery for a broken or cracked casing.
* Check that all connections to battery and starter are clean
and tight.
* Check electrolyte level of battery. Levels that are too high
or too low may cause poor starter motor performance.
* Check battery by measuring specific gravity of electrolyte in
each cell with a hydrometer.
NOTE: No further testing or troubleshooting procedures available
from manufacturer.
STARTER SPECIFICATIONS
STARTER MOTOR SPECIFICATIONS TABLE \
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Application Specification
Cold Cranking Voltage (Minimum) ................ 9.6 Volts
Cold Cranking Amps
Cherokee & Wagoneer ........................... 350 Amps
Comanche ...................................... 120 Amps
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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE \
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Application Ft. Lbs. (N.m)
Left Side Engine Mount-to-Block .................. 40 (54)
Left Side Engine Mount-to-Bell Housing Bolt ...... 35 (47)
Left Side Engine Mount-to-Frame Sill Bolt ........ 48 (65)
Starter Mounting Bolts ........................... 37 (50)
INCH Lbs. (N.m)
Starter Relay "B+" Terminal Nut ................... 18 (2)
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Page 1127 of 1378
COIL SPRING
Removal
1) Raise and support vehicle. Remove wheel assembly. Place
reference mark on drive shaft and front axle flange. Disconnect drive
shaft at front axle. Place jack stand under axle housing. Disconnect
lower control arms at axle housing.
2) Disconnect stabilizer bar links and lower shock absorber
mounting bolts at axle housing. Disconnect track bar at the sill
bracket (if equipped). Disconnect center link at pitman arm.
3) Lower axle housing to relieve spring pressure. Remove
spring retainer mounting bolt, then remove retainer and coil spring.
Note component locations for reassembly reference.
NOTE: Coil springs are rated separately for each side of vehicle
depending on optional equipment and type of service. Ensure
springs are marked for installation in original positions.
Installation
1) Install coil spring and spring retainer. Tighten retainer
mounting bolt. Raise axle housing into position. Connect lower
control arms to axle housing.
2) Install lower shock absorber mounting bolts, center
link-to-pitman arm, track bar-to-frame bracket and stabilizer bar
links-to-axle housing. To complete installation, reverse removal
procedure.
LEAF SPRING
Removal & Installation
Raise and support vehicle. Raise axle assembly with jack to
relieve spring tension. On Wrangler models, loosen stabilizer bar
link nut. On all other models, remove stabilizer bar. Remove spring
"U" bolts and plate. Disconnect front and rear shackles from frame.
Lower spring assembly. To install, reverse removal procedure.
UPPER CONTROL ARM &
AXLE HOUSING PIVOT BUSHING
Removal
1) To remove right side upper control arm for 6-cylinder
models, disconnect right side engine mount. Raise and support engine
so rear control arm mounting bolt clears exhaust pipe. On all models,
raise and support vehicle.
2) Remove upper control arm mounting bolt from axle housing.
Disconnect control arm mounting bolt at frame rail. Remove upper
control arm. Repeat procedure for opposite control arm. Inspect
control arm for damage or distortion and replace as needed.
3) Check pivot bushings for excessive distortion,
deterioration or wear. If bushing replacement is necessary, install
Spacer (J-33581-3) between ears of control arm bracket on axle
housing. See Fig. 4.
NOTE: Spacer is not used on axle housings with solid control arm
brackets.
CAUTION: Do not attempt to remove upper control arm pivot bushing
without spacer. Tool is designed to support bracket and
prevent distortion during bushing removal.
4) Install Upper Control Arm Pivot Bushing Remover/Installer
Set (J-35581, which must include Spacer J-35581-3, Remover/Installer
Page 1215 of 1378
\003
TR AN SM IS SIO N S ER VIC IN G - A /T
1988 J e ep C hero ke e
1988 Automatic Transmission Servicing
JEEP
LUBRICATION
SERVICE INTERVALS
Transmission
Check fluid level and condition of fluid at each engine oil
change. Under normal, light duty operating conditions, change fluid,
replace filter and adjust bands every 2 yrs. or 25,000 miles. Under
heavy duty service, change fluid, replace filter and adjust bands
every 12 months or 12,500 miles.
Transfer Case
Check transfer case fluid every 12,000 miles and replace
fluid every 30,000 miles.
CHECKING FLUID LEVEL
Transmission
Park vehicle on a level surface and apply parking brake.
With engine idling at normal operating temperature, move transmission
selector lever through all gears, ending in "N" ("P" for AW-4
transmission). Check fluid level. Fluid level should be between
"FULL" and "ADD ONE PINT" mark on dipstick. Add fluid as needed. DO
NOT overfill.
Transfer Case
Remove fill plug. Check oil level. If level is not up to
fill plug opening, add lubricant until it is.
RECOMMENDED FLUID
Both transmissions and transfer cases use DEXRON-II ATF.
FLUID CAPACITY
NOTE: Transmission and converter capacities are approximate. Fluid
level should always be determined by reading on dipstick,
rather than amount of fluid added.
TRANSMISSION REFILL CAPACITIES
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Application Quantity
All Models
Including Converter ................................ 8.5 qts. (8.0L)\
Without Converter .................................. 4.3 qts. (4.0L)\
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TRANSFER CASE REFILL CAPACITIES \
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Application Capacity
Model 207 ............................................ 4.5 pts. (2.1L)\
Model 208 ............................................ 6.0 pts. (2.8L)\