horn JEEP CHEROKEE 1994 Service User Guide
[x] Cancel search | Manufacturer: JEEP, Model Year: 1994, Model line: CHEROKEE, Model: JEEP CHEROKEE 1994Pages: 1784, PDF Size: 77.09 MB
Page 568 of 1784

Wiring Diagram Name Sheet Number
Left Back-Up Lamp..........................51
Left Courtesy Lamp.........................35
Left Fog Lamp..........................25, 27
Left Headlamp..........................25, 27
Left Park and Turn Signal Lamp..............25, 27
Left Side Marker Lamp....................25, 27
Left Tail, Stop and Turn Signal Lamp..............51
Right Back-Up Lamp.........................52
Right Courtesy Lamp........................35
Right Fog Lamp.........................26, 28
Right Headlamp.........................26, 28
Right Park and Turn Signal Lamp.............26, 28
Right Side Marker Lamp...................26, 28
Right Tail, Stop and Turn Signal Lamp.............52
Underhood Lamp............................8
Left Back-Up Lamps..........................51
Left Courtesy Lamp...........................35
Left Fog Lamp...........................25, 27
Left Front Door Jamb Switch.....................35
Left Front Speaker............................46
Left Halo Speaker............................46
Left Headlamp............................25, 27
Left Park and Turn Signal Lamp................25, 27
Left Side Marker Lamp......................25, 27
Left Tail, Stop and Turn Signal Lamp...............51
MAP Sensor.............................15, 21
Mercury Switch..............................8
Modules
ABS Control Module....................57, 58, 59
Buzzer Module.............................36
Daytime Running Lamp Module.................28
Intermittent Wiper Module.....................40
Motors
Blower Motor.............................47
Engine Starter Motor.........................7
Idle Air Control Motor.....................14, 20
Rear Wiper Motor..........................37
Wiper Motor...........................38, 39
Oil Pressure and Temp System...................23
Panel Lamp Dimmer Switch......................1
Panel Lamps.............................31, 32
Accessory Illumination........................32
Heater Control Panel Illumination.................32
Panel Lamp Dimmer Switch....................31
Transmission Range Illumination.................32
Park Brake Switch.............................9
Park/Neutral Position Switch......................7
Part Throttle EMCC 3-Speed Automatic Transmission.....56
Part Throttle EMCC Relay.......................56
Part Throttle EMCC Solenoid.....................56
Power Distribution Center.................1,4,6,57
Power Distribution Center Identification Cover..........67
Power Distribution Center Relays..................68
Power Steering Switch.........................14
Powertrain Control Module............11-22, 48, 49, 56
Powertrain Control Module Connector (2.5L Engine)......63
Powertrain Control Module Connector (4.0L Engine)......64
Provisions for A/C (2.5L).......................48Wiring Diagram Name Sheet Number
Radio Illumination Relay........................45
Radio System............................45, 46
Electrically Tuned Radio with Clock...............45
Left Front Speaker..........................46
Left Halo Speaker...........................46
Radio Illumination Relay......................45
Right Front Speaker.........................46
Right Halo Speaker..........................46
Rear Lighting............................51, 52
Center High Mounted Stop Lamp................52
Left Back-Up Lamp..........................51
Left Tail, Stop & Turn Signal Lamp & License Lamp....51
Right Back-Up Lamp.........................52
Right Tail, Stop & Turn Signal Lamp..............52
Rear Wiper/Washer System......................37
Rear Wiper Motor..........................37
Rear Wiper Switch..........................37
Washer Pump.............................37
Relays
A/C ....................................49
ABS Motor Pump Relay.......................57
ABS Power Relay...........................57
Automatic Shut Down Relay.................11, 17
EMCC...................................56
Engine Starter Relay..........................7
Fog Lamp Relays...........................30
Fuel Pump Relay........................11, 17
Heated Rear Window Relay....................54
Horn Relay...............................33
Radio Illumination Relay......................45
Right Back-Up Lamp..........................52
Right Courtesy Lamp..........................35
Right Fog Lamp...........................26, 28
Right Front Door Jamb Switch....................35
Right Front Speaker...........................46
Right Halo Speaker...........................46
Right Headlamp...........................26, 28
Right Park and Turn Signal...................26, 28
Right Side Marker Lamp.....................26, 28
Right Tail, Stop and Turn Signal Lamp..............52
Seat Belt/Ignition Key Warning Buzzer...............36
Seat Belt Switch.............................36
Sensors
ABS Accelerator Sensor.......................59
Brake Pedal Travel Sensor.....................57
Camshaft Position Sensor...................12, 18
Crankshaft Position Sensor..................12, 18
Engine Coolant Temperature Sensor............15, 21
Heated Oxygen Sensor.....................11, 17
Intake Air Temperature Sensor................15, 21
MAP Sensor...........................15, 21
Pump Motor Sensor.........................57
Throttle Position (Sensor)...................15, 21
Vehicle Speed Sensor.....................12, 18
Wheel Sensors............................59
Speakers..................................46
Speedometer...............................42
JWIRING DIAGRAMS 8W - 75
Page 569 of 1784

Wiring Diagram Name Sheet Number
Splices
Splice A6................................30
Splice A11..............................4,6
Splice A142............................14, 20
Splice A142-1............................3,5
Splice B15...............................58
Splice E2.............................31, 45
Splice F15...............................58
Splice F30.............................24, 45
Splice G5................................10
Splice G7.............................12, 18
Splice G19...............................58
Splice G50............................13, 19
Splice K4.............................15, 21
Splice K4-1............................12, 18
Splice K6.............................15, 21
Splice K7.............................12, 18
Splice K7-1...............................12
Splice L1................................51
Splice L3................................28
Splice L4................................28
Splice L7................................29
Splice L7-1............................26, 28
Splice L7-2...............................51
Splice L39.............................26, 28
Splice L39-1..............................30
Splice M1................................35
Splice M1-1............................8,35
Splice M2................................35
Splice Z1................................32
Splice Z1-2...............................31
Splice Z1-3...............................32
Splice Z1-4...............................54
Splice Z1-5............................51, 54
Splice Z1-6.........................36, 51, 54
Splice Z1-7............................11, 17
Splice Z1-8...............................8
Splice Z1-9............................26, 28
Splice Z1-10.........................25, 27, 37
Splice Z2................................55
Splice Z12...............................57
Starter Relay................................7
Starter System, Engine..........................7
Steering Column Connector......................70
Stop Lamp Switch............................34
Stop/Turn and Hazard Flasher Systems..............34
Hazard Signal Flasher........................34
Stop Lamp Switch..........................34Wiring Diagram Name Sheet Number
Turn/Hazard Switch Assembly...................34
Turn Signal Flasher..........................34
Switches
A/C Blower Switch..........................50
A/C Low Pressure Switch.....................49
Back-Up Lamp Switch........................7
Blower Switch.............................47
Brake Warning Switch.........................9
Dimmer Switch..........................1,29
Door Jamb Switch..........................35
4-WD Drive Switch..........................8
Fog Lamp Switch...........................30
Headlamp Switch.........................1,29
Heated Rear Window Switch....................53
Heater/Off Switch...........................47
Horn Switch..............................33
Ignition Key Warning Switch....................36
Ignition Switch...........................2,9
Mercury Switch.............................8
Panel/Lamp Dimmer Switch..................1,31
Park Brake Switch...........................9
Park/Neutral Position Switch....................7
Power Steering Switch.......................14
Rear Wiper Switch..........................37
Seat Belt Switch...........................36
Stop Lamp Switch..........................34
Washer Switch..........................38, 40
Wiper/Washer Switch......................38, 40
Tachometer................................42
Throttle Position (Sensor)....................15, 21
Timer....................................54
Transmission Range Illumination...................32
Turn/Hazard Switch Assembly....................34
Turn Signal Flasher...........................34
Underhood Light..............................8
Vehicle Speed Sensor.......................12, 18
Voltmeter..................................44
Washer Pump.........................37, 38, 39
Washer Switch...........................38, 40
Wheel Sensors..............................59
Windshield Wiper System.......................38
Washer Pump.............................38
Washer Switch............................38
Wiper Motor..............................38
Wiper/Washer Switch........................38
W/Wiper Circuit Breaker.......................38
Wiper Switch.............................38
8W - 76 WIRING DIAGRAMSJ
Page 644 of 1784

Wiring Diagram Name Sheet Number
Fuse #15...............................1,41
Fuse #17...........................2,10,55,74
Fuse #18...............................1,66
Fuse #19.............................1,41,47
Gauges
Engine Coolant Temperature Gauge...........59,60,61
Engine Oil Pressure Gauge.................59,60,61
Fuel Gauge...........................59,60,61
G Sensor..................................30
Generator.................................5,6
Glove Box Lamp.............................49
Hazard Flasher............................35,46
Headlamp Delay Module........................43
Headlamp Dimmer Switch.......................41
Headlamp Switch...........................41,42
Fog Lamp Illumination........................42
Fog Lamp Switch...........................42
Headlamp Dimmer Switch.....................41
Headlamp Switch...........................41
Headlamps...............................39,40
Heat Mode Select Switch.......................68
Heated Oxygen Sensor.......................13,21
Heated Rear Window..........................66
Relay...................................66
Grid...................................66
Switch..................................66
Heated Rear Window Switch Lamp.................47
Heater A/C Panel Lamp........................47
Heater and A/C System......................69,70
A/C Mode Selector Switch.....................70
A/C Compressor Clutch.......................69
A/C Compressor Clutch Relay...................69
A/C Heater Blower Motor......................70
A/C Thermostat............................69
A/C Low Pressure Switch.....................69
Blower Resistor............................70
Blower Switch.............................70
Powertrain Control Module.....................69
Heat Mode Select Switch.......................68
Heater Blower Motor..........................68
Heater,Engine Block...........................37
Heater System..............................68
Blower Resistor............................68
Blower Switch.............................68
Heater Blower Motor.........................68
Heater Mode Select Switch....................68
Heavy Duty Cooling 4.OL.......................23
Fan Control Relay...........................23
Powertrain Control Module.....................23
Radiator Fan Motor.........................23
High Beam Indicator Lamp..................59,60,61
High Beam Relay............................40
Hi-Line Instrument Cluster.......................61
Horn Brush/Slip Ring..........................34
Horn Relay................................34
Horn Switch................................34
Horns....................................34
Hydraulic Actuation Unit, ABS....................33Wiring Diagram Name Sheet Number
Idle Air Control Motor.......................15,22
Ignition Key Warning Switch.....................74
Ignition Switch..............................2,9
Ignition System............................9,10
Injectors................................15,22
In Line Circuit Breaker..........................2
Instrument Cluster............................55
Powertrain Control Module.....................55
Washer Fluid Level Switch.....................55
Instrument Cluster (Hi-Line)......................61
Instrument Cluster (Lo-Line).....................60
Instrument Cluster (Standard)....................59
Instrument Cluster Connector..................55,108
Instrument Cluster Printed Circuit Board (W/ABS).......57
Instrument Cluster Printed Circuit Board (W/O ABS)......58
Instrument Cluster Indicators.....................56
Instrument Panel Ground.......................62
Instrument Panel Illumination...................47,48
Ashtray Lamp.............................48
Cigar Lighter Lamp..........................48
Fog Lamp Illumination........................47
Heater A/C Panel Lamp.......................47
Heater Rear Window Switch Lamp................47
Rear Wiper Wash Switch Lamp..................47
Transfer Case Lamp.........................48
Transmission Range Switch Lamp................48
Intake Air Temperature Sensor..................14,19
Intermittent Front Wipers/Washers.................64
Intermittent Wiper Module.......................64
Lamps
ABS Green Indicator Lamp.....................57
ABS Red Indicator Lamp......................57
Ashtray Lamp.............................48
Cargo Lamp..............................50
Center High Mounted Stop Lamps................98
Cigar Lighter Lamp..........................48
Dome Lamp..............................51
Dome/Reading Lamp.........................51
Fog Lamp Illumination........................47
4WD Indicator Lamp.....................26,57,58
Full Time Indicator Lamp....................57,58
Glove Box Lamp...........................49
Heated Rear Window Switch Lamp...............47
Heater A/C Panel Lamp.......................47
High Beam Indicator Lamp.................59,60,61
Indicator Lamp 4WD.......................57,58
Instrument Cluster Illumination Lamps.........59,60,61
Left Back-Up Lamp........................91,93
Left Courtesy Lamp.........................49
Left Fog Lamp.............................39
Left Headlamp.............................39
Left Park/Turn Signal Lamp....................39
Left Side Marker Lamp (Front)..................39
Left Side Marker Lamp (Rear)................91,93
Left Tail/Stop Lamp.......................91,93
Left Turn Indicator Lamp..................59,60,61
Left Turn Lamp (Amber)....................91,93
Left Vanity Lamp...........................51
JWIRING DIAGRAMS 8W - 151
Page 646 of 1784

Wiring Diagram Name Sheet Number
Right Power Mirror.........................73
Power Mirrors.............................73
Power Seat..............................77,78
Left Power Seat Motor Assembly................77
Left Power Seat Switch.......................78
Power Steering Pressure Switch...................15
Powertrain Control Module......11,12,13,14,15,16,17,18,19,
20,21,22,23,35,36,45,55,69
Powertrain Control Module (PCM) Connector..........111
Power Windows.......................79,80,81,82
Left Front Door Window Motor..................81
Left Rear Door Window Motor..................82
Left Rear Door Window Switch..................82
Power Window Switch.......................79
Right Front Door Window Switch................81
Right Front Door Window Motor.................81
Right Rear Door Window Motor.................82
Right Rear Door Window Switch.................82
Power Window Switch.........................79
Printed Circuit Boards.................57,58,59,60,61
Pumps
Front Washer...........................63,64
Rear Washer..............................65
Radiator Fan Motor...........................23
Radio....................................71
Antenna Mast.............................71
Left Front Door Speaker......................71
Left Instrument Panel Speaker..................71
Left Liftgate Speaker.........................72
Right Front Door Speaker.....................72
Right Instrument Panel Speaker.................72
Right Liftgate Speaker........................72
Reading Lamps..............................51
Rear Lighting...................91,92,93,94,95,96,97
Left Back-Up Lamp........................91,93
Left Side Marker Lamp (Rear)................91,93
Left Tail/Stop Lamp.......................91,93
Left Turn Lamp (Amber)....................91,93
Left Turn Relay............................97
License Lamp...........................91,95
Right Back-Up Lamp.......................92,96
Right Side Marker Lamp (Rear)...............92,96
Right Tail/Stop Lamp......................92,96
Right Turn Lamp (Amber)...................92,96
Right Turn Relay...........................97
Stop Lamp Relay...........................97
Trailer Tow Connector........................93
Trailer Tow In-Line Circuit Breaker................97
Rear Lighting With Trailer Tow............93,94,95,96,97
Rear Lighting Without Trailer Tow................91,92
Rear Washer Pump...........................65
Rear Wiper Motor............................65
Rear Wiper/Washer Motor.......................65
Rear Washer Pump...........................65
Rear Wiper Motor............................65
Rear Wiper/Washer Switch......................65
Rear Wiper/Washer Switch Lamp..................47
Reed Switch................................26Wiring Diagram Name Sheet Number
Relays
ABS #1 Relay............................3,31
ABS #2 Relay............................3,31
A/C Compressor Clutch Relay..................3,69
Automatic Shut Down Relay.................3,12,17
Cooling Fan Relay...........................3
EMCC Relay.............................3,27
Engine Starter Relay.......................3,7,8
Fan Control Relay...........................23
Fuel Pump Relay........................3,12,17
Heated Rear Window Relay....................66
High Beam Relay...........................40
Horn Relay...............................34
L.C.D. Illumination Relay......................52
Left Turn Relay............................97
Park Lamp Relay...........................39
Power Door Lock Relay.......................83
Power Door Unlock Relay.....................83
Right Turn Relay...........................97
Stop Lamp Relay...........................97
Relay Center Identification......................113
Remote Keyless Entry System....................28
Remote Keyless Entry Module...................28
Remote Keyless Entry Module Connector...........114
Resistor,Ballast..............................39
Resistor,Blower..............................68
Right Front Door Jamb Switch....................76
Right Front Door Speaker.......................72
Right Front Door Window Switch..................81
Right Front Wheel Sensor.......................29
Right Front Door Connector and Door Lock Switch
Function Chart.............................87
Right Front Door Lock Motor.....................86
Right Instrument Panel Speaker...................72
Right Liftgate Speaker.........................72
Right Front Door Window Connector and Window Lift
Switch Function Chart........................87
Right Rear Door Jamb Switch....................76
Right Rear Door Window Connector and Window Lift
Function Chart.............................88
Right Rear Wheel Sensor.......................29
Right Turn Relay.............................97
Seat Belt Switch.............................74
Seat Belt Warning Indicator Lamp................57,58
Sensors
Ambient Temperature Sensor...................53
Camshaft Position Sensor...................11,20
Crankshaft Position Sensor...................11,20
Engine Coolant Temperature Sensor.............14,19
G Sensor................................30
Heated Oxygen Sensor.....................13,21
Intake Air Temperature Sensor................14,19
Left Front Wheel Sensor......................29
Left Rear Wheel Sensor.......................29
MAP Sensor............................14,19
Pedal Travel Sensor.........................30
Right Front Wheel Sensor.....................29
Right Rear Wheel Sensor......................29
JWIRING DIAGRAMS 8W - 153
Page 647 of 1784

Wiring Diagram Name Sheet Number
Throttle Position Sensor....................14,19
Vehicle Speed Sensor......................11,20
Speakers................................71,72
Left Front Door Speaker......................71
Left Instrument Panel Speaker..................71
Left Liftgate Speaker.........................72
Right Front Door Speaker.....................72
Right Instrument Panel Speaker.................72
Right Liftgate Speaker........................72
Speedometer...........................59,60,61
Splices
Splice A3...............................1,41
Splice A11...............................5,6
Splice A11-1..............................78
Splice A11-2..............................97
Splice A14.............................12,17
Splice A21............................2,12,17
Splice A21-1.............................2,10
Splice A38..............................2,10
Splice A142............................15,22
Splice A142-1...........................15,22
Splice A142-2.....................5,6,15,16,18,22
Splice C7................................70
Splice C15...............................66
Splice C43.............................68,70
Splice C90...............................69
Splice E2................................47
Splice F12...........................16,18,69
Splice F34...............................41
Splice F85.............................37,71
Splice F87...............................54
Splice G7..............................11,20
Splice K4..............................14,19
Splice K4-1.............................14,19
Splice K6..............................14,19
Splice K7..............................11,20
Splice K22...............................19
Splice K29...............................46
Splice L10.............................92,96
Splice L39...............................40
Splice L50.............................91,95
Splice L60.............................92,96
Splice L90.............................91,95
Splice L90-1..............................40
Splice L90-2............................92,96
Splice L90-3............................91,93
Splice M1..............................51,53
Splice M1-1..............................49
Splice M2................................50
Splice M2-1..............................49
Splice M2-2............................50,75
Splice M2-3............................51,54
Splice Q1................................80
Splice P2................................86
Splice P34...............................86
Splice P79...............................73
Splice Z0.................................5
Splice Z1..............................51,54Wiring Diagram Name Sheet Number
Splice Z1-1...............................44
Splice Z1-2...............................42
Splice Z1-3...............................62
Splice Z1-4.............................63,64
Splice Z1-5.............................44,66
Splice Z1-6.............................91,93
Splice Z1-7.............................92,96
Splice Z1-10..............................40
Splice Z1-11..............................33
Splice Z1-12..............................34
Splice Z1-13..............................73
Splice Z1-14..............................97
Splice Z11.............................16,18
Splice Z12...............................31
Splice Z12-1............................13,21
Splice 117.............................92,96
Splice 205...............................32
Splice 235...............................33
Splice 236...............................32
Splice 465...............................38
Standard Instrument Cluster Printed Circuit Board.......59
Steering Column Connector.....................106
Stop Lamp Relay............................97
Stop/Turn Hazard Systems.....................45,46
Hazard Flasher.............................46
Hazard Switch.............................46
Powertrain Control Module.....................45
Stop Lamp Switch..........................46
Turn and Hazard Flasher Switch.................46
Turn Signal Flasher..........................45
Switches
A/C Low Pressure Switch.....................69
A/C Mode Select Switch......................70
Back-Up Lamp Switch........................25
Blower Switch...........................68,70
Brake Warning Switch........................67
Engine Cooling Temperature Switch...............24
Engine Oil Pressure Switch....................24
Fog Lamp Switch...........................42
Front Axle Switch.........................26,27
Hazard Switch.............................46
Headlamp Dimmer Switch.....................41
Headlamp Switch..........................1,41
Heat Mode Select Switch......................68
Heated Rear Window Switch....................66
Horn Switch..............................34
Ignition Key Warning Switch....................74
Ignition Switch............................2,9
Left Door Lock Switch.......................85
Left Front Door Jamb Switch...................75
Left Front Door Window Switch.................87
Left Power Seat Switch.......................77
Left Rear Door Jamb Switch...................75
Left Rear Door Window Switch..................82
Liftgate Switch............................76
Park Brake Switch..........................67
Park/Neutral Position Switch....................7
Power Mirror Switch Assembly..................73
8W - 154 WIRING DIAGRAMSJ
Page 648 of 1784

Wiring Diagram Name Sheet Number
Power Steering Pressure Switch.................15
Power Window Switch.......................79
Rear Wiper/Washer Switch.....................65
Reed Switch..............................26
Right Door Lock Switch......................85
Right Front Door Jamb Switch..................76
Right Front Door Window Switch................81
Right Rear Door Jamb Switch..................76
Right Rear Door Window Switch.................82
Seat Belt Switch...........................74
Stop Lamp Switch..........................46
Transmission Range Switch....................25
Turn/Hazard Flasher Switch....................46
Vehicle Speed Control Switch...................35
Washer Fluid Level Switch.....................55
Wiper/Washer Switch......................63,64
Tachometer............................59,60,61
Telltale Connector.........................56,107
Thermostat,A/C..............................69
Throttle Position Sensor......................14,19
Trailer Tow Connector..........................93
Trailer Tow In-Line Circuit Breaker.................97
Transmission Range Switch......................25
Transmission Range Switch Lamp..................48
Transfer Case Lamp...........................48
Transmission Control Magnetic Trigger Wheel..........26
Transmission Control System...................25,26
Back-Up Lamp Switch........................25
Front Axle Switch...........................26
Data Link Connector.........................25
Indicator Lamp 4WD.........................26Wiring Diagram Name Sheet Number
Transmission Control Magnetic Trigger Wheel.........26
Transmission Control Module.................25,26
Transmission Range Switch....................25
Turn Signal Flasher...........................45
Turn/Hazard Flasher Switch Assembly...............46
Transmission Control Module (TCM) Connector........105
Underhood Lamp............................34
Underhood Lamp/Horn System....................34
Horn Relay...............................34
Horn Brush/Slip Ring........................34
Horn Switch..............................34
Horn Left Side.............................34
Horn Right Side............................34
Underhood Lamp...........................34
Upshift Indicator Lamp.......................57,58
Vanity Lamps.............................51,53
Vehicle Speed Control Sensor..................11,20
Vehicle Speed Control Servo.....................36
Vehicle Speed Control System..................35,36
Hazard Flasher.............................35
Powertrain Control Module...................35,36
Vehicle Speed Control Switch...................35
Voltmeter..............................59,60,61
Wall Plug,Engine Block Heater....................37
Washer Fluid Level Switch......................55
Wheel Sensors..............................29
Windshield Wiper Circuit Breaker................63,64
Windshield Wiper System (Standard)................63
Windshield Wiper System (Intermittent)..............64
Wiper/Washer Switch........................63,64
JWIRING DIAGRAMS 8W - 155
Page 765 of 1784

Wiring Diagram Name Sheet Number
Front Washer Pump.........................34
Front Wiper Motor..........................34
Intermittent Wiper Module.....................33
Park Switch..............................34
Washer Fluid Level Switch.....................33
Washer Switch............................33
Windshield Wiper/Washer Circuit Breaker...........33
Wiper/Washer Switch........................33
Fuel Gauge Sensor...........................54
Fuel Injectors...............................14
Fuel Pump.................................54
Fuel Pump Module...........................54
Fuel Pump Relay............................3,9
Fuel Tank System............................54
Full Time Indicator Lamp.....................39, 40
Fuse Application Chart........................1,2
Fuse Panel..............................62, 63
Fuses
Fuse #2.............................2,4,60
Fuse #4..........................2,33,44,46
Fuse #5.............................1,4,27
Fuse #6.............................1,4,51
Fuse #9...............................1,19
Fuse #10..............................1,19
Fuse #13............................2,47,58
Fuse #14.........................2,23,33,60
Fuse #19............................2,33,35
Fuse #25............................1,19,25
Fuse #26..........................1,8,37,43
F1 ...................................3,4
F2 ...................................3,9
F3 ...................................3,17
F4 ...................................3,4
F5 .................................3,6,17
F6 .................................3,9,10
F7 .....................................3
F8 ...................................3,4
F9 .....................................3
F10 ...................................3,4
F11 ...................................3,4
F12 ...................................3,4
F13 ...................................3,4
F14 ...................................3,4
F15 ...................................3,4
F16 ...................................3,4
Generator..................................5
Glove Box Lamp.............................29
Hazard Flasher..............................32
Headlamp Dimmer Switch.......................19
Headlamp Switch...........................1,19
Headlamp Switch System.....................19, 20
Fog Lamp Illumination........................20
Fog Lamp Switch...........................20
Headlamp Dimmer Switch.....................19
Headlamp Switch...........................19
Headlamps..............................21, 22
Heated Oxygen Sensor.........................13
Heated Rear Window..........................60Wiring Diagram Name Sheet Number
Relay...................................60
Switch..................................60
Switch Illumination..........................25
Heater A/C Panel Lamp........................25
Heater and A/C System......................45, 46
A/C Compressor Clutch.......................45
A/C Compressor Clutch Relay...................45
A/C Heater Blower Motor......................46
A/C Low Pressure Switch.....................45
A/C Mode Selector Switch.....................46
A/C Thermostat............................45
Blower Resistor............................46
Blower Switch.............................46
Powertrain Control Module.....................45
Heater System..............................44
Blower Resistor............................44
Blower Switch.............................44
Heater Blower Motor.........................44
Heat Mode Select Switch......................44
Heater Blower Motor..........................44
Heater Element..............................52
Heavy Duty Cooling (4.0L).......................7
Fan Control Relay...........................7
Powertrain Control Module.....................7
Radiator Fan Motor..........................7
High-Beam Indicator Lamp......................41
Horn System...............................27
Horn Brush/Slip Ring........................27
Horn Relay...............................27
Horn Switch..............................27
Left Side Horn.............................27
Right Side Horn............................27
Idle Air Control Motor.........................14
Ignition Key Warning Switch.....................43
Ignition Switch...............................8
Ignition System..............................8
Instrument Cluster............................37
Instrument Cluster Connector.....................37
Instrument Cluster Connector 16 Way...............69
Instrument Cluster Indicator Printed Circuit Board.......40
Instrument Cluster Printed Circuit Board (Standard)......41
Instrument Panel Ground.......................32
Instrument Panel Illumination..................25, 26
Heated Rear Window Switch Illumination...........25
Heater A/C Panel Lamp.......................25
Rear Wiper/Wash Switch Lamp..................26
Transfer Case Lamp.........................26
Transmission Range Lamp.....................26
Intake Air Temp Sensor........................11
Intermittent Front Wipers/Washers...............33, 34
Intermittent Wiper Module.......................33
Lamps
Ashtray Illumination Lamp.....................26
Back-Up Lamp..........................55, 56
Cargo Lamp..............................30
Check Engine Indicator Lamp................39, 40
Cigar Lighter Illumination......................58
Dome Lamp..............................31
8W - 272 WIRING DIAGRAMSJ
Page 767 of 1784

Wiring Diagram Name Sheet Number
Fuel Pump Relay..........................3,9
Heated Rear Window Relay....................60
Horn Relay...............................27
LCD Illumination Relay.......................57
Right Front Door Jamb Switch....................49
Right Rear Door Jamb Switch....................49
Right Speaker...............................48
Seat Belt Switch.............................43
Seat Belt Indicator Lamp.....................39, 40
Sensors
Camshaft Position Sensor.....................12
Crankshaft Position Sensor.....................12
Engine Coolant Temperature Sensor...............11
Fuel Gauge Sensor..........................54
Heated Oxygen Sensor.......................13
Intake Air Temperature Sensor..................11
Map Sensor..............................11
Throttle Position Sensor......................11
Vehicle Speed Sensor........................16
Speakers, Radio...........................47, 48
Splices
Splice A3..............................1,19
Splice A11................................5
Splice A14................................9
Splice A21................................9
Splice A21-1............................8,43
Splice A48.............................2,33
Splice A142..............................14
Splice A142-1.............................14
Splice A142-2.........................5,10,14
Splice C7................................46
Splice C15...............................52
Splice C15-1..............................52
Splice C43............................44, 46
Splice C90...............................45
Splice E2................................25
Splice F12...............................10
Splice F85.............................47, 58
Splice G7.............................12, 16
Splice K4................................11
Splice K4-1...............................11
Splice K6................................11
Splice K7................................12
Splice K22...............................11
Splice K29................................9
Splice L3................................21
Splice L90...............................55
Splice L90-1..............................22
Splice L90-2..............................56
Splice L90-3..............................55
Splice M1................................31
Splice M1-1..............................29
Splice M2................................30
Splice M2-1..............................29
Splice M2-2..............................30
Splice P79...............................51
Splice V32...............................53
Splice Z1-1...............................59Wiring Diagram Name Sheet Number
Splice Z1-2...............................20
Splice Z1-3...............................32
Splice Z1-4...............................28
Splice Z1-5............................59, 60
Splice Z1-6...............................55
Splice Z1-7...............................56
Splice Z1-10..............................22
Splice Z1-13..............................51
Splice Z1-14...............................7
Splice Z1-15..............................59
Splice Z1-16..............................16
Splice Z11...............................10
Splice Z12-1..............................13
Splice 117...............................21
Starter System...............................6
Battery..................................6
Engine Starter Motor.........................6
Engine Starter Relay..........................6
Steering Column Connector 11 Way................67
Stop Lamp Switch............................24
Stop/Turn and Hazard System..................23, 24
Hazard Flasher.............................24
Hazard Switch.............................24
Stop Lamp Switch..........................24
Turn and Hazard Flasher Switch.................24
Turn Signal Flasher..........................23
Switches
A/C Low Pressure Switch.....................45
A/C Mode Selector Switch.....................46
Back-Up Lamp Switch........................16
Blower Switch..........................44, 46
Brake Warning Switch........................42
Engine Coolant Temperature Switch...............15
Engine Oil Pressure Switch....................15
Fog Lamp Switch...........................20
Front Axle Switch...........................16
Hazard Switch.............................24
Headlamp Dimmer Switch.....................19
Headlamp Switch.........................1,19
Heated Rear Window Switch....................60
Heat Mode Select Switch......................44
Horn Switch..............................27
Ignition Key Warning Switch....................43
Ignition Switch.............................8
Left Front Door Jamb Switch...................50
Left Rear Door Jamb Switch...................50
Liftgate Switch............................50
Oil Pressure Switch.........................15
Park Brake Switch..........................42
Park Switch (Wiper).........................34
Power Mirror Switch.........................51
Rear Wiper/Washer Switch.....................35
Reed Switch..............................18
Right Front Door Jamb Switch..................49
Right Rear Door Jamb Switch..................49
Seat Belt Switch...........................43
Stop Lamp Switch..........................24
Transmission Range Switch....................17
8W - 274 WIRING DIAGRAMSJ
Page 1074 of 1784

(2) Wrap a single layer of plastic tape around the
pitman shaft threads and splines. This will protect
the replacement seals during installation.
(3) Install the seal with a suitable size socket.
(4) Remove the tape from the shaft.
(5) Center the steering gear.
(6) Align and install the pitman arm.
(7) Install the washer and retaining nut on the pit-
man shaft. Tighten the nut to 251 Nb1m (185 ft. lbs.)
torque.
GEAR ADJUSTMENTS IN VEHICLE
REMOVE
(1) Raise and support the vehicle.
(2) Mark the pitman shaft and pitman arm for in-
stallation reference. Remove the pitman arm from
the shaft.
(3) Loosen the adjuster lock nut then back the ad-
juster plug off 1/4 turn.
(4) Remove the steering wheel horn pad.
(5) Turn the steering wheel in one direction until
stopped by the gear. Then turn back 1/2 turn.
CAUTION: Do not turn the steering wheel hard
against the internal stops when the linkage is re-
moved. This could result in damage to the recircu-
lating ball guides.
MEASURE
Place a low calibration (50 in. lbs.) torque wrench
and socket on the steering wheel nut. Rotate the
wrench and nut through a 90 degree arc (1/4 turn).
This will measure the worm shaft bearing preload.
ADJUST WORMSHAFT BEARING PRELOAD
TORQUE
(1) Adjust the preload by tightening the adjuster
plug. The preload should be 0.6 to 1 Nzm(5to8in.
lbs.) torque.
Steering column/shaft misalignment or damage will
increase the amount of torque required to rotate the
steering wheel. If the rotating torque is exceptionally
high, inspect the steering column/shaft alignment. If
the alignment is correct, remove the steering gear,
determine the cause of the high preload torque, and
repair as necessary.
(2) Tighten the adjuster locknut to 68 Nzm (50 ft.
lbs.) torque. Measure the preload torque. If neces-
sary, adjust the preload torque again.
ADJUST OVERCENTER DRAG TORQUE
(1) Turn the steering wheel from one stop to the
other and count the total numbers of turns. Turn the
wheel back in reverse direction 1/2 the total number
of turns to center the steering gear.
(2) Turn the over center adjusting screw in to re-
move all lash between the ball nut and pitman shaftsector teeth. Hold the adjustment screw and tighten
the lock nut to 34 Nzm (25 ft. lbs.) torque.
(3) Check the torque at the steering wheel by tak-
ing the highest reading as the wheel is turned
through the center position.
(4) The overcenter drag torque should be 0.5 to 1
Nzm (4 to 10 in. lbs.).
(5) If necessary, loosen the lock nut and adjust the
over center adjuster screw to obtain the proper
torque. Re-tighten the lock nut to the lock nut.
(6) After tightening the locknut, measure the over-
center drag torque again and readjust the torque, if
necessary.
INSTALL
(1) Align the installation reference marks and in-
stall the pitman arm.
(2) Install and tighten the pitman shaft nut and
washer to 251 Nzm (185 ft. lbs.) torque.
(3) Install the horn button.
GEAR DISASSEMBLY
(1) Rotate the wormshaft from stop-to-stop and
count the number of rotations. Rotate the wormshaft
in the reverse direction 1/2 of the total number of ro-
tations to center it and the ball nut.
(2) Remove the pitman shaft adjustment screw
locknut. Remove the cover retaining bolts, cover, and
gasket (Fig. 3).
(3) Slide the adjustment screw head (Fig. 3) out of
the pitman shaft T-slot and remove it and the
shim(s).
(4) Retain the shim(s) for end-play measurement
during assembly.
(5) Remove the pitman shaft, the wormshaft bear-
ing preload torque adjustment cap locknut, and the
adjustment cap (Fig. 2).
(6) Remove the wormshaft and the ball nut (Fig.
2).
(7) Remove (pry) the pitman shaft and the worm-
shaft seals from the steering gear housing (Fig. 3).
WORMSHAFT AND BALL NUT DISASSEMBLY
(1) Remove the upper bearing from the wormshaft
(Fig. 2).
CAUTION: Do not allow the ball nut to rotate freely
and travel to either extreme end of the wormshaft.
This could damage the tangs at the ends of the re-
circulating ball guides (Fig. 3).
(2) Remove the recirculating ball guide clamp re-
taining screws, the clamp and the guides (Fig. 2).
Separate the half-guides and place the recirculating
balls aside in a container.
(3) Hold the ball nut over a cloth. Remove the re-
maining recirculating balls by rotating the worm-
shaft back and forth.
JSTEERING 19 - 37
Page 1082 of 1784

STEERING COLUMN GENERAL SERVICE
INDEX
page page
Column ReplacementÐXJ.................. 46
Column ReplacementÐYJ.................. 48
Park-Lock CableÐConsole Shift Automatic..... 45Service Information....................... 45
Steering Wheel.......................... 45
SERVICE INFORMATION
The column may be disassembled and reassembled.
Also most steering column components can be ser-
viced without removing the column from the vehicle.
For additional information, refer to Group 8H, Elec-
trical.
CAUTION: Bumping, jolting and hammering on the
steering column shaft and gear shift tube must be
avoided during all service procedures.
CAUTION: Disconnect negative (ground) cable from
the battery before servicing any component on the
column.
Safety goggles should be worn at all times
when involved with steering column service.
STEERING WHEEL
REMOVAL
(1) Make sure the front wheels are in thestraight
aheadposition.
(2) Disconnect the negative (ground) cable from the
battery.
(3) Remove the horn contact components (Fig. 1).
(4) Remove the steering wheel retaining nut and
the vibration dampener, if equipped. Score or paint
alignment marks on the column shaft and steering
wheel (if none exist) for installation reference.
(5) Remove the steering wheel with Puller 7591 (J-
21232-01) (Fig. 2).
INSTALLATION
(1) Install the steering wheel with the scored or
painted marks aligned.
(2) Install the retaining nut and tighten to 34 Nzm
(25 ft. lbs.) torque.Force the steering wheel down
on the shaft with the retaining nut only.
(3) Install the horn contact components (Fig. 1).
(4) Connect the battery ground (negative) cable.
PARK-LOCK CABLEÐCONSOLE SHIFT AUTOMATIC
REMOVAL
(1) Disconnect the battery negative cable.
(2) Remove the lower portion of the instrument
panel, refer to Group 8E, Instrument Panel.
Fig. 1 Horn Pad Removal/Installation
Fig. 2 Steering Wheel Removal
JSTEERING 19 - 45