lock JEEP CHEROKEE 1995 Service Repair Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 1995, Model line: CHEROKEE, Model: JEEP CHEROKEE 1995Pages: 2198, PDF Size: 82.83 MB
Page 1784 of 2198

(2) Move the door release handle outward and dis-
connect the handle-to-latch rods (Fig. 3). For vehicles
equipped with power door locks/windows, also discon-
nect the wire harness connector (Fig. 4).
(4) Drill-out the rivet heads and remove the rod
guide bracket rivets from the door inner panel (Fig. 5
and 6).
(5) Remove the rod guide brackets and rods from
the door.
INSTALLATION
(1) Position the rod guide brackets and rods in the
door.
(2) Install rod the guide bracket rivets in the door
inner panel (Fig. 7).
(3) Install the door trim panel and waterdam.
(4) Adjust the door latch as described in DOOR
LATCH ADJUSTMENT.
Fig. 3 Door Inside Latch Release Rods
Fig. 4 Power Switch Wire Harness Connector 16
(3) Remove the door trim panel and waterdam.
Fig. 5 Front Door Rod Guide Bracket and Rods
Fig. 6 Rear Door Rod Guide Bracket and Rods
Fig. 7 Rod Guide Bracket Installation
JDOORSÐXJ 23 - 51
Page 1786 of 2198

14). Be careful not to bend the hinge when driving
the hinge pin, support may be required under the
hinge.
(8) Adjust/align latch striker and latch as neces-
sary.(9) Install the door restraint (check) retaining pin
with a punch.
FRONT DOOR SPACER BLOCKSÐTWO-DOOR
VEHICLES
REMOVAL
(1) Upper spacer block: drill-out the rivet heads
and remove them from the reinforcement plate (Fig.
1).
(2) Lower spacer block: remove the screws from the
door face (Fig. 2).
(3) As applicable, remove the spacer block from the
door window frame or door face.
INSTALLATION
(1) As applicable, position the spacer block on the
door window frame or door face.
(2) Upper spacer block: Install the replacement riv-
ets in the spacer block and reinforcement plate.
Fig 11 Install Bushing In Hinge
Fig. 12 Begin To Roll Bushing Material Outward
Fig. 13 Forming A Head On The Bushing
Fig. 14 Installing The Hinge Pin
Fig. 1 Front Door Upper Spacer BlockÐTwo-Door
Vehicles
JDOORSÐXJ 23 - 53
Page 1787 of 2198

(3) Lower spacer block: install the screws in the
door face. Tighten the screws to 1 Nzm (11 in-lbs)
torque.
DOOR EDGE GUARD/EDGE PROTECTOR
STRIPÐXJ
REPLACEMENT
(1) Pull outward and remove the door edge guard
strip from the door edge (Fig. 3).
(2) Position the door edge guard strip on the door
edge.
(3) Force the door edge guard strip inward until it
is seated on the door edge.
DOOR WINDOW EXTERIOR MOLDINGSÐXJ
REMOVAL
(1) When removing the front or rear door window
exterior molding, open the window completely (Fig. 4
and 5).
(2) Pry and pull the molding sections from the door
panel flange and clips.
Fig. 3 Door Edge Guard/Protector Strip
Fig. 4 Front Door Window Exterior Molding
Fig. 2 Front Door Lower Spacer BlockÐTwo-Door
Vehicles
23 - 54 DOORSÐXJJ
Page 1794 of 2198

LIFTGATE LATCH/KEY LOCK CYLINDER/STRIKERÐ
XJ
REMOVAL
(1) Raise the liftgate and remove the latch screws
(Fig. 11).
(2) Disconnect the rod from the latch (Fig. 12).
(3) Remove the latch from the liftgate (Fig. 13).
(4) Drill-out the rivet heads and remove the lock
solenoid from liftgate (Fig. 14).(5) Remove the lock cylinder retainer clip (Fig. 15).
(6) Remove the key lock cylinder.
Fig. 11 Liftgate Latch Screws
Fig. 12 Latch and Key Lock Cylinder
Fig. 13 Liftgate Latch and Solenoid
Fig. 14 Liftgate Lock Solenoid
Fig. 15 Liftgate Key Lock Cylinder
JDOORSÐXJ 23 - 61
Page 1795 of 2198

(7) Remove the latch striker screws from the scuff
plate and cross sill (Fig. 16)
(8) Remove the striker and shim from the retainer.
INSTALLATION
(1) Install the key lock cylinder. Secure the lock
cylinder with the retainer clip (Fig. 17).
(2) Position the latch in the liftgate.
(3) Connect the latch rod.
(4) Install and tighten the latch screws to 12 Nzm
(110 in-lbs) torque.
(5) Install the striker retainer, shim, striker and
screws in the scuff plate cross sill.
LIFTGATE SUPPORT ROD CYLINDERÐXJ
REMOVAL
WARNING: DO NOT REMOVE A SUPPORT ROD
CYLINDER WITH THE LIFTGATE CLOSED. EACH
SUPPORT ROD PISTON IS OPERATED BY HIGH
PRESSURE GAS. IT CAN CAUSE DAMAGE AND/OR
PERSONAL INJURY IF IT IS REMOVED WITH THE
PISTON COMPRESSED. DO NOT ATTEMPT TO DIS-
ASSEMBLE OR REPAIR A SUPPORT ROD CYLIN-
DER.
(1) Open the liftgate.
(2) Support the liftgate in the open position.
(3) Remove the clips that attach the support rod
and cylinder to the ball studs (Fig. 1).
(4) Disconnect the support rod and cylinder from
the ball studs and remove the cylinder from vehicle
(Fig. 2).
(5) De-pressurize the original rod cylinder before
disposal. Refer to the procedure below.
INSTALLATION
(1) Connect the replacement support rod and cylin-
der to the ball studs.
(2) Secure the support rod and cylinder to the ball
studs with the retainer clips.
(3) Remove the support from the liftgate and test
the operation of the support rod.
Fig. 16 Liftgate Latch Striker
Fig. 17 Liftgate Key Lock Cylinder and Latch
Fig. 1 Support Rod Retainer Clip
23 - 62 DOORSÐXJJ
Page 1797 of 2198

(3) To move the position of liftgate stop bumpers
inward or outward, remove or add shims between the
stop bumper screws and anchors (Fig. 5).
LIFTGATE OPENING WEATHERSTRIP SEALÐXJ
REMOVAL
(1) Pull the seal away from the flange around the
perimeter of liftgate opening and remove it (Fig. 6
and 7).
(2) Clean the flange as necessary.
INSTALLATION
(1) Position weatherstrip seal in the opening with
the left end of the seal at the opening centerline. In-
stall the seal in a clockwise direction.
(2) Move to the left and mate the seal with the bot-
tom-left flange (Fig. 6).
(3) Move upward and mate the seal with the left-
side flange.
(4) Move to the right and mate the seal with the
top-left roof flange.
(5) Seat the installed part of the seal with a roller.
Move the roller from the left-bottom end of seal to
the top-left half of the seal.
(6) Move to the right and mate the seal with the
top-right roof flange.
Fig. 4 Liftgate Adjustment Shims
Fig. 5 Stop Bumper Screw Anchors
Fig. 6 Liftgate Opening Weatherstrip Seal Removal/
Installation
Fig. 7 Liftgate Opening Weatherstrip Seal
23 - 64 DOORSÐXJJ
Page 1815 of 2198

(2) For power seats, position seat control on seat
track/platform. Install retaining screws. Tighten
screws securely.
(3) Position cover on seatback. Install cover re-
tainer clips.
(4) Attach cover bottom elastic band or attach Vel-
cro flap to front of cover.
(5) Install seatback insert.
(6) Install headrest latch release lever bezel.
(7) Install headrest by pushing it down into seat-
back cylinders.
(8) Install cushion on frame. If necessary, refer to
installation procedure.
(9) Install seat in the vehicle. If necessary, refer to
the installation procedure.
(10) For power seats, test seat operation.
BUCKET SEAT PLATFORMÐXJ
REPLACEMENT
Bucket seat platforms are not repairable. If the
seat platform is damaged, replace platform as a unit.
REAR SEAT CUSHIONÐXJ
REMOVAL
(1) Disengage the seat cushion at the rear by pull-
ing upward on the release strap (Fig. 1).
(2) Tilt the seat cushion forward.
(3) Disengage the seat cushion latch with the re-
lease lever (Fig. 2 and 3). Separate the right side
latch and then the left side seat bracket from the
floor anchor bolts, and remove the cushion from the
vehicle.
INSTALLATION
(1) Position the seat cushion in the vehicle (Fig. 3).
(2) Insert the left pivot in the anchor grommet.
(3) Force the right side latch onto the anchor bolt
and pivot the seat cushion to the horizontal position.
(4) Lock the seat cushion in-place by pressing
firmly on the center of the cushion until the latch en-
gages.
REAR SEAT CUSHION COVERÐXJ
REMOVAL
(1) Remove the seat cushion from the vehicle.
(2) Remove the cover side, front and rear retaining
clips from the wire retainers with an appropriate re-
moval tool (Fig. 4).
(3) Remove the serrated retainers from the front
ends of the cover with a trim panel removal tool (Fig.
5).
(4) Remove the seat cover from the cushion.Fig. 1 Seat Cushion Disengagement At Rear
Fig. 2 Seat Cushion Disengagement At Front
Fig. 3 Rear Seat Cushion Removal/Installation
23 - 82 INTERIOR COMPONENTSÐXJJ
Page 1816 of 2198

INSTALLATION
(1) Position the replacement cover on the cushion.
(2) Compress the cover and attach the retaining
clips to the front and rear wire retainers.
(3) Install the serrated retainers at the ends of the
cover.
(4) Install the seat cushion in the vehicle. If neces-
sary, refer to the installation procedure.
REAR SEATBACKÐXJ
REMOVAL
(1) Disengage the seat cushion at the rear by pull-
ing upward on the release strap (Fig. 6)
(2) Tilt the seat cushion forward.
(3) Remove the shoulder/lap belt buckles from the
elastic straps.(4) Release the seatback latch from the striker.
(5) Remove the pivot bolts and the washers from
the wheelhouse panel anchors (Fig. 7).
(6) Tilt the seatback forward, lift it upward and re-
move it from the vehicle.
INSTALLATION
(1) Position the seatback in the vehicle.
(2) Install the pivot bolts and the washerÐright
side only. Tighten the bolts with 45 Nzm (33 ft-lbs)
torque.
(3) Engage the seatback latch with the striker.
(4) Insert the shoulder/lap belt buckles in the elas-
tic straps.
(5) Pivot the seat cushion to the horizontal position
and lock the it in-place by pressing firmly on the cen-
ter of the cushion until the latch engages.
Fig. 4 Seat Cushion Cover Retaining Clip Removal
Fig. 5 Seat Cushion Cover Retaining Clip Removal
Fig. 6 Seat Cushion Disengagement
Fig. 7 Rear Seatback Removal/Installation
JINTERIOR COMPONENTSÐXJ 23 - 83
Page 1817 of 2198

REAR SEATBACK LATCH STRIKER AND BUMPERÐ
XJ
REMOVAL
(1) Disengage the seat cushion at the rear by pull-
ing upward on the release strap.
(2) Tilt the seat cushion forward.
(3) Release the seatback latch from the striker.
(4) Tilt the seatback forward for access to the
striker bracket.
(5) Remove the retaining screws and the latch
striker bracket from the trim panel (Fig. 8).
INSTALLATION
(1) Position the latch striker bracket on the trim
panel and install the retaining screws. Tighten the
screws with 6 Nzm (50 in-lbs) torque.
(2) Engage the seatback latch with the striker.
(3) Pivot the seat cushion to the horizontal position
and lock the it in-place by pressing firmly on the cen-
ter of the cushion until the latch engages.
REAR SEATBACK COVERÐXJ
REMOVAL
(1) Remove the seatback from the vehicle.
(2) Remove the seatback latch release handle and
bezel from the seatback.
(3) Disengage the cover zipper and J-rail retainer.
Remove the cover from the seatback pad (Fig. 9).
INSTALLATION
(1) Install the replacement cover on the seatback.
(2) Attach the cover J-rail retainer clip to the
frame/panel edge and engage the cover zipper.
(3) Install the seat latch release bezel and handle
on the cover and pad.
(4) Install the seatback in the vehicle.
INTERIOR TRIM PANELS AND SCUFF PLATESÐXJ
The XJ interior trim panels, moldings and inner
scuff plate are illustrated in Figures 1 and 2. Most of
the components are attached with either push-in
screws or Phillips-head screws. Retainer clips are
used to attach the rear quarter trim panels.
CAUTION: Do not remove trim panels/moldings
without first removing the overlapping panels, inte-
rior lamps, and other components. To avoid damag-
ing the panels, ensure that all the screws and clips
are removed before attempting to remove a trim
panel/molding.
Fig. 8 Seatback Latch Striker Bracket Removal/
Installation
Fig. 9 Seatback Cover Removal
23 - 84 INTERIOR COMPONENTSÐXJJ
Page 1827 of 2198

INSTALLATION
(1) Install the support bracket and the retaining
screw. Tighten the screw to 1 Nzm (9 in-lbs) torque.
(2) Position the sunvisor in the support clip and
align the arm support bracket holes with the head-
liner holes.
(3) Install the screws that attach the sunvisor arm
support bracket to the headliner and the roof panel.
Tighten the screws to 4 Nzm (35 in-lbs) torque.
SOUND BARÐXJ
REMOVAL
(1) Disconnect battery negative cable.
(2) Remove left and right upper trim molding.
(3) Remove sound bar screws.
(4) Separate sound bar from roof.
(5) Disconnect speaker connector.
(6) Disconnect cargo lamp connector.
(7) Remove sound bar from vehicle (Fig. 8).
INSTALLATION
(1) Position sound bar in vehicle.
(2) Connect speaker connecter.
(3) Connect cargo lamp connector.
(4) Position sound bar at roof.
(5) Install sound bar screws.
(6) Install left and right upper trim molding.
(7) Connect battery negative cable.
CARGO LAMPÐXJ
REMOVAL
(1) Remove the cargo lamp lens (Fig. 8) by squeez-
ing both sides to release the retaining clips. Pull
downward to remove the lens.
(2) Remove the push nuts.
(3) Disconnect the wire harness connector.
(4) Remove the lamp from the sound bar.
INSTALLATION
(1) Connect the cargo lamp wire harness connector.
(2) Position the cargo lamp in the sound bar hole
and install the push nuts.
(3) Install the cargo lamp lens.
MINI-FLOOR CONSOLEÐXJ
Mini-consoles are installed in XJ vehicles with and
without a transmission floor shift (Fig. 1).
PARKING BRAKE HANDLE COVERÐXJ
REMOVAL
(1) Detach the rear of the cover from the base and
pivot it upward (Fig.2).
(2) Remove the retaining screws from the cover
base.
(3) Remove the trim cover from the from the floor.
INSTALLATION
(1) Position the cover on the floor and install the
retaining screws.
(2) Pivot the cover to the closed position and en-
gage the locking tab.
MINI-CONSOLE WITH FLOOR SHIFTÐXJ
REMOVAL
(1) Remove the transmission shift lever handle/
knob. For vehicles with an automatic transmission,
pull the handle straight up. For vehicles with a man-
ual transmission, loosen the locknut and un-thread
the shift knob from the shaft.
(2) Remove the automatic transmission and trans-
fer case shift indicator bezel by prying upward to re-
lease them (Fig. 3).
(4) Disconnect the lamp socket from the bezel.
(5) Remove the console retaining screws.
(6) Disconnect the wire harness connector.
Fig. 7 Sunvisor Removal/Installation
Fig. 8 Sound Bar Removal/Installation
23 - 94 INTERIOR COMPONENTSÐXJJ