grill JEEP GRAND CHEROKEE 2002 WJ / 2.G User Guide

(2) Locate the ambient temperature sensor, on the
right side of the radiator opening in the headlamp
mounting module, behind the grille (Fig. 6).(3) Remove the radiator grille fascia and insert
from the headlamp mounting module. Refer to Body
for the procedures.
(4) Disconnect the wire harness connector from the
ambient temperature sensor connector receptacle.
(5) Remove the one screw that secures the ambient
temperature sensor bracket to the headlamp mount-
ing module.
(6) Remove the ambient temperature sensor from
the headlamp mounting module.
INSTALLATION
(1) Position the ambient temperature sensor onto
the headlamp mounting module.
(2) Install and tighten the one screw that secures
the ambient temperature sensor bracket to the head-
lamp mounting module. Tighten the screw to 2.2 N´m
(20 in. lbs.).
(3) Reconnect the wire harness connector to the
ambient temperature sensor connector receptacle.
(4) Install the radiator grille fascia and insert onto
the headlamp mounting module. Refer to the Body
section of this manual for the procedures.
(5) Reconnect the battery negative cable.
Fig. 6 AMBIENT TEMPERATURE SENSOR
1 - AMBIENT TEMPERATURE SENSOR
2 - WIRE HARNESS CONNECTOR
3 - HEADLAMP MOUNTING MODULE
WJMESSAGE SYSTEMS 8M - 13
AMBIENT TEMP SENSOR (Continued)

(4) Install airbag module. Refer to Group 8M, Pas-
sive Restraint Systems.
(5) Connect negative battery cable.
VACUUM RESERVOIR
DESCRIPTION
The vacuum reservoir is a plastic storage tank con-
nected to an engine vacuum source by vacuum lines.
OPERATION
The vacuum reservoir is used to supply the vac-
uum needed to maintain proper speed control opera-
tion when engine vacuum drops, such as in climbing
a grade while driving. A one-way check valve is used
in the vacuum line between the reservoir and the
vacuum source. This check valve is used to trap
engine vacuum in the reservoir. On certain vehicle
applications, this reservoir is shared with the heat-
ing/air-conditioning system. The vacuum reservoir
cannot be repaired and must be replaced if faulty.
DIAGNOSIS AND TESTING - VACUUM
RESERVOIR
(1) Disconnect vacuum hose at speed control servo
and install a vacuum gauge into the disconnected
hose.
(2) Start engine and observe gauge at idle. Vac-
uum gauge should read at least ten inches of mer-
cury.
(3) If vacuum is less than ten inches of mercury,
determine source of leak. Check vacuum line to
engine for leaks. Also check actual engine intake
manifold vacuum. If manifold vacuum does not meet
this requirement, check for poor engine performance
and repair as necessary.
(4) If vacuum line to engine is not leaking, check
for leak at vacuum reservoir. To locate and gain
access to reservoir, refer to Vacuum Reservoir Remov-
al/Installation in this group. Disconnect vacuum line
at reservoir and connect a hand-operated vacuum
pump to reservoir fitting. Apply vacuum. Reservoir
vacuum should not bleed off. If vacuum is being lost,
replace reservoir.
(5) Verify operation of one-way check valve and
check it for leaks.
(a) Locate one-way check valve. The valve is
located in vacuum line between vacuum reservoir
and engine vacuum source. Disconnect vacuum
hoses (lines) at each end of valve.
(b) Connect a hand-operated vacuum pump to
reservoir end of check valve. Apply vacuum. Vac-
uum should not bleed off. If vacuum is being lost,
replace one-way check valve.
(c) Connect a hand-operated vacuum pump to
vacuum source end of check valve. Apply vacuum.
Vacuum should flow through valve. If vacuum is
not flowing, replace one-way check valve. Seal the
fitting at opposite end of valve with a finger and
apply vacuum. If vacuum will not hold, diaphragm
within check valve has ruptured. Replace valve.
REMOVAL
The vacuum reservoir is located in the right/front
corner of the vehicle behind the front bumper fascia
(Fig. 8).
(1) Remove front bumper and grill assembly.
(2) Remove 1 support bolt near front of reservoir
(Fig. 8).
(3) Remove 2 reservoir mounting bolts.
(4) Remove reservoir from vehicle to gain access to
vacuum hose (Fig. 9). Disconnect vacuum hose from
reservoir fitting at rear of reservoir.
Fig. 7 Speed Control Switches
1 - MOUNTING SCREW
2 - SPEED CONTROL SWITCHES
8P - 8 SPEED CONTROLWJ
SWITCH (Continued)

INSTALLATION
The vacuum reservoir is located in the right/front
corner of the vehicle behind the front bumper fascia
(Fig. 8).
(1) Connect vacuum hose to reservoir.
(2) Install reservoir and tighten 2 bolts to 3 N´m
(25 in. lbs.) torque.
(3) Install front bumper and grill assembly.
Fig. 8 Vacuum Reservoir Location
1 - RADIATOR FAN RELAY
2 - VACUUM RESERVOIR
3 - BOLT
4 - RIGHT FRONT FENDER
Fig. 9 Vacuum Reservoir Removal/Installation
1 - VACUUM HOSE
2 - RADIATOR
3 - VACUUM RESERVOIR
WJSPEED CONTROL 8P - 9
VACUUM RESERVOIR (Continued)

²Front Check Valve- The front washer system
check valve is integral to the wye fitting located in
the washer plumbing between the cowl plenum
washer hose and the front washer nozzles, and is
concealed beneath the cowl plenum cover/grille panel
at the base of the windshield.
²Front Washer Nozzle- Two fluidic front
washer nozzles are secured with integral snap fea-
tures to dedicated openings in the cowl plenum cover/
grille panel located near the base of the windshield.
²Front Washer Plumbing- The plumbing for
the front washer system consists of rubber hoses and
molded plastic fittings. The plumbing is routed along
the left side of the engine compartment from the
washer reservoir, and through the dash panel into
the cowl plenum to the front washer nozzle fittings
beneath the cowl plenum cover/grille panel.
²Front Washer Pump/Motor- The front washer
pump/motor unit is located in a dedicated hole on the
lower outboard side of the washer reservoir, behind
the inner fender liner ahead of the left front wheel.
The front washer pump is located ahead of and below
the rear washer pump.
²Front Wiper Arm- The two front wiper arms
are secured with nuts to the threaded studs on the
ends of the two wiper pivot shafts, which extend
through the cowl plenum cover/grille panel located
near the base of the windshield.
²Front Wiper Blade- The two front wiper
blades are secured to the two front wiper arms with
an integral latch, and are parked on the glass near
the bottom of the windshield when the front wiper
system is not in operation.
²Front Wiper Module- The front wiper pivot
shafts are the only visible components of the front
wiper module. The remainder of the module is con-
cealed within the cowl plenum beneath the cowl ple-
num cover/grille panel. The front wiper module
includes the module bracket, four rubber-isolated
wiper module mounts, the front wiper motor, the
wiper motor crank arm, the two wiper drive links,
and the two front wiper pivots.
²Rain Sensor Module- Models equipped with
the optional automatic wiper feature have a Rain
Sensor Module (RSM) located behind a trim cover on
a bracket bonded to the inside surface of the wind-
shield glass, just above the inside rear view mirror
mounting button.
²Right Multi-Function Switch- The right
(wiper) multi-function switch is secured to the right
side of the multi-function switch mounting housing
near the top of the steering column, just below the
steering wheel. Only the control stalk for the right
multi-function switch is visible, while the remainder
of the switch is concealed beneath the steering col-
umn shrouds. The right multi-function switch con-tains all of the switches and control circuitry for both
the front and rear wiper and washer systems.
²Washer Fluid Level Switch- The washer fluid
level switch is located in a dedicated hole near the
center of the forward surface of the washer reservoir,
behind the left front wheel house splash shield.
²Washer Reservoir- The washer reservoir is
concealed between the left inner fender shield and
the left outer fender panel, behind the inner fender
liner and ahead of the left front wheel. The washer
reservoir filler neck is the only visible portion of the
reservoir, and it is accessed from the left front corner
of the engine compartment.
²Wiper High-Low Relay- The wiper high-low
relay is an International Standards Organization
(ISO) micro relay located in the Power Distribution
Center (PDC) in the engine compartment near the
battery.
²Wiper On-Off Relay- The wiper on-off relay is
an International Standards Organization (ISO) micro
relay located in the Power Distribution Center (PDC)
in the engine compartment near the battery.
Hard wired circuitry connects the front wiper and
washer system components to the electrical system of
the vehicle. These hard wired circuits are integral to
several wire harnesses, which are routed throughout
the vehicle and retained by many different methods.
These circuits may be connected to each other, to the
vehicle electrical system and to the front wiper and
washer system components through the use of a com-
bination of soldered splices, splice block connectors,
and many different types of wire harness terminal
connectors and insulators. Refer to the appropriate
wiring information. The wiring information includes
wiring diagrams, proper wire and connector repair
procedures, further details on wire harness routing
and retention, as well as pin-out and location views
for the various wire harness connectors, splices and
grounds.
OPERATING MODES
The components of the front wiper and washer sys-
tem are designed to work in concert to provide the
following operating modes:
²Automatic Wiper- In models equipped with
the optional automatic wiper feature, the internal
circuitry of both the right (wiper) multi-function
switch, the rain sensor module, and the BCM work
in concert to provide an automatic wiper mode with
five sensitivity selections. The BCM tells the Rain
Sensor Module (RSM) when the automatic wiper
mode is selected and the manually selected sensitiv-
ity level, then the rain sensor module tells the BCM
each time enough water droplets have accumulated
within the wipe pattern on the windshield to require
front wiper operation. The BCM then automatically
WJFRONT WIPERS/WASHERS 8R - 3
FRONT WIPERS/WASHERS (Continued)

WASHER SYSTEM
The washer system components should be
inspected periodically, not just when washer perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Check for ice or other foreign material in the
washer reservoir. If contaminated, clean and flush
the washer system. (Refer to 8 - ELECTRICAL/
FRONT WIPERS/WASHERS - CLEANING).
(2) Inspect the washer plumbing for pinched, leak-
ing, deteriorated, or incorrectly routed hoses and
damaged or disconnected hose fittings. Replace dam-
aged or deteriorated hoses and hose fittings. Leaking
washer hoses can sometimes be repaired by cutting
the hose at the leak and splicing it back together
using an in-line connector fitting. Similarly, sections
of deteriorated hose can be cut out and replaced by
splicing in new sections of hose using in-line connec-
tor fittings. Whenever routing a washer hose or a
wire harness containing a washer hose, it must be
routed away from hot, sharp, or moving parts. Also,
sharp bends that might pinch the washer hose must
be avoided.
FRONT CHECK VALVE
DESCRIPTION
A front washer system check valve is standard
equipment on this model. The front check valve is
integral to the front washer nozzle plumbing wye fit-
ting located in the cowl plenum beneath the cowl ple-
num cover/grille panel near the base of the
windshield. The check valve consists of a molded
plastic body with a round center section. Three
barbed hose nipples are formed in a wye configura-
tion on the outside circumference of the center sec-
tion of the valve body. Within the check valve body, a
small check valve operated by a small coiled spring
restricts flow through the unit until the valve is
unseated by a predetermined inlet fluid pressure.
The front check valve cannot be adjusted or repaired
and, if faulty or damaged, it must be replaced.
OPERATION
The front check valve provides more than one func-
tion in this application. It serves as a wye connector
fitting between the cowl grille panel and washer noz-
zle sections of the front washer supply hose. It also
prevents washer fluid from draining out of the front
washer supply hoses back to the washer reservoir.
This drain-back would result in a lengthy delay from
when the front washer switch is actuated until
washer fluid was dispensed through the front washer
nozzles, because the front washer pump would have
to refill the front washer plumbing from the reservoir
to the nozzles. Finally, the front check valve prevents
washer fluid from siphoning through the front
washer nozzles after the front washer system is
turned Off. When the front washer pump pressurizes
and pumps washer fluid from the reservoir through
the front washer plumbing, the fluid pressure over-
rides the spring pressure applied to the check valve
and unseats the valve, allowing washer fluid to flow
toward the front washer nozzles. When the front
washer pump stops operating, spring pressure seats
the check valve and fluid flow in either direction
within the front washer plumbing is prevented.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Open the hood and pull the hood to plenum
seal off of the forward flanges of the cowl grille cover
and the plenum panel.
Fig. 2 Wiper Blade Inspection
1 - WORN OR UNEVEN EDGES
2 - ROAD FILM OR FOREIGN MATERIAL DEPOSITS
3 - HARD, BRITTLE, OR CRACKED
4 - DEFORMED OR FATIGUED
5 - SPLIT
6 - DAMAGED SUPPORT COMPONENTS
WJFRONT WIPERS/WASHERS 8R - 9
FRONT WIPERS/WASHERS (Continued)

(4) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 3).
(5) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(6) Disconnect the engine compartment washer
hose from the cowl grille cover washer hose at the
plastic elbow connector.
(7) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(8) From the underside of the cowl grille cover, dis-
connect the washer hoses from the three barbed nip-
ples of the wye fitting/check valve unit.
(9) Remove the wye fitting/check valve unit from
the underside of the cowl grille cover.
INSTALLATION
(1) Position the wye fitting/check valve unit to the
underside of the cowl grille cover.
(2) From the underside of the cowl grille cover,
reconnect the three washer hoses to the barbed nip-
ples of the wye fitting/check valve unit.
(3) Reinstall the washer hoses for the front washer
nozzles into their routing clips on the underside of
the cowl grille cover.
(4) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 3).(5) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(6) Reconnect the cowl grille cover washer hose to
the engine compartment washer hose at the elbow
connector.
(7) Install the six plastic nuts that secure the cowl
grille cover to the studs on the cowl top panel near
the base of the windshield. These nuts are to be
installed by pushing them onto the studs in the fol-
lowing sequence:
(a) First, install the short nuts to the third stud
from the right, then the second stud from the left.
(b) Next, install the long nuts to the right out-
board stud, then the left outboard stud.
(c) Finally, install the two remaining long nuts
to the third stud from the left, then the second
stud from the right.
(8) Starting at the ends and working toward the
center, push the hood to plenum seal onto the for-
ward flanges of the cowl grille cover and the plenum
panel.
(9) Reinstall the wiper arms onto the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - INSTALLATION).
(10) Reconnect the battery negative cable.
FRONT WASHER HOSES/
TUBES
DESCRIPTION
The front washer plumbing consists of a small
diameter rubber hose that is routed from the barbed
outlet nipple of the front washer pump/motor on the
washer reservoir along the filler neck into the engine
compartment. In the engine compartment, a molded
plastic in-line fitting with barbed nipples joins the
washer hose to another section of hose that is routed
near the left headlamp and dash wire harness to the
cowl plenum area. The engine compartment washer
hose passes from the engine compartment into the
cowl plenum area through a dedicated hole with a
rubber grommet near the left end of the cowl plenum
panel. A molded plastic elbow fitting with barbed nip-
ples joins the engine compartment hose to the cowl
grille cover hose. The cowl grille cover washer hose is
routed through routing clips on the underside of the
cowl grille cover to a molded plastic wye fitting with
barbed nipples and an integral check valve. The cowl
grille cover hose is connected to one nipple on the
wye fitting and the two washer nozzle hoses are con-
nected to the other two wye fitting nipples. The
washer nozzle hoses are routed along the underside
of the cowl grille cover to the two washer nozzles.
Fig. 3 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
8R - 10 FRONT WIPERS/WASHERSWJ
FRONT CHECK VALVE (Continued)

Washer hose is available for service only as roll
stock, which must then be cut to length. The molded
plastic washer hose fittings cannot be repaired. If
these fittings are faulty or damaged, they must be
replaced.
OPERATION
Washer fluid in the washer reservoir is pressurized
and fed by the front washer pump/motor through the
front washer system plumbing and fittings to the two
front washer nozzles. Whenever routing the washer
hose or a wire harness containing a washer hose, it
must be routed away from hot, sharp, or moving
parts; and, sharp bends that might pinch the hose
must be avoided.
FRONT WASHER NOZZLE
DESCRIPTION
The two front washer nozzles have integral snap
features that secure them in dedicated holes in the
cowl plenum cover/grille panel located near the base
of the windshield. The domed upper surface of the
washer nozzle is visible on the top of the plenum cov-
er/grille panel, and the nozzle orifice is oriented
towards the windshield glass. The washer plumbing
fittings for the washer nozzles are concealed beneath
the cowl plenum cover/grille panel. These fluidic
washer nozzles are constructed of molded plastic. The
cowl plenum cover/grille panel must be removed from
the vehicle to access the nozzles for service. The
washer nozzles cannot be adjusted or repaired. If
faulty or damaged, they must be replaced.
OPERATION
The two front washer nozzles are designed to dis-
pense washer fluid into the wiper pattern area on the
outside of the windshield glass. Pressurized washer
fluid is fed to each nozzle from the washer reservoir
by the front washer pump/motor through a single
hose, which is attached to a barbed nipple on each
front washer nozzle below the cowl plenum cover/
grille panel. The washer nozzles incorporate a fluidic
design, which causes the nozzle to emit the pressur-
ized washer fluid as an oscillating stream to more
effectively cover a larger area of the glass area to be
cleaned.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the wiper arms from the wiper pivots.
(Refer to 8 - ELECTRICAL/FRONT WIPERS/WASH-
ERS/FRONT WIPER ARMS - REMOVAL).
(3) Unlatch and open the hood.(4) Pull the hood to plenum seal off of the forward
flanges of the cowl grille cover and the plenum panel.
(5) Remove the six plastic nuts (2 short and 4
long) that secure the cowl grille cover to the studs on
the cowl top panel near the base of the windshield
(Fig. 4).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Disconnect the engine compartment washer
hose from the cowl grille cover washer hose at the
plastic elbow connector.
(8) Remove the cowl grille cover from the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield.
(9) From the underside of the cowl grille cover, dis-
connect the washer hose(s) from the barbed nipple(s)
of the front washer nozzle(s).
(10) From the underside of the cowl grille cover,
release the integral snap features of the front washer
nozzle(s) and push the nozzle(s) out through the
mounting hole toward the top side of the cowl grille
cover.
INSTALLATION
(1) From the top side of the cowl grille cover,
insert the nipple end of the front washer nozzle(s)
through the mounting hole in the cowl grille cover.
(2) Push firmly and evenly on the top of the front
washer nozzle until the integral snap features lock
into place on the underside of the cowl grille cover.
(3) From the underside of the cowl grille cover,
reconnect the washer hose(s) to the barbed nipple(s)
of the front washer nozzle(s).
Fig. 4 Cowl Grille Cover Remove/Install
1 - WASHER HOSE CONNECTION
2 - STUDS (6)
3 - COWL GRILLE COVER
4 - PLASTIC NUT (6)
WJFRONT WIPERS/WASHERS 8R - 11
FRONT WASHER HOSES/TUBES (Continued)

(4) Reinstall the washer hoses for the front washer
nozzle(s) into their routing clips on the underside of
the cowl grille cover.
(5) Position the cowl grille cover onto the cowl ple-
num and cowl top panels through the opening
between the hood and the base of the windshield
(Fig. 4).
(6) Lift the left end of the cowl grille cover off of
the cowl plenum panel far enough to access the front
washer plumbing.
(7) Reconnect the cowl grille cover washer hose to
the engine compartment washer hose at the elbow
connector.
(8) Install the six plastic nuts that secure the cowl
grille cover to the studs on the cowl top panel near
the base of the windshield. These nuts are to be
installed by pushing them onto the studs in the fol-
lowing sequence:
(a) First, install the short nuts to the third stud
from the right, then the second stud from the left.
(b) Next, install the long nuts to the right out-
board stud, then the left outboard stud.
(c) Finally, install the two remaining long nuts
to the third stud from the left, then the second
stud from the right.
(9) Starting at the ends and working toward the
center, push the hood to plenum seal onto the for-
ward flanges of the cowl grille cover and the plenum
panel.
(10) Close and latch the hood.
(11) Reinstall the wiper arms onto the wiper piv-
ots. (Refer to 8 - ELECTRICAL/FRONT WIPERS/
WASHERS/FRONT WIPER ARMS -
INSTALLATION).
(12) Reconnect the battery negative cable.
FRONT WASHER PUMP/
MOTOR
DESCRIPTION
The front washer pump/motor unit is located on
the outboard side and near the front of the washer
reservoir, between the left front inner and outer
fender panels (Fig. 5). A small permanently lubri-
cated and sealed electric motor is coupled to the
rotor-type washer pump. A seal flange with a large
barbed inlet nipple on the pump housing passes
through a rubber grommet seal installed in one of
two dedicated mounting holes near the bottom of the
washer reservoir. The front washer pump/motor unit
is always mounted in the lower pump mounting hole
of the reservoir. A smaller barbed outlet nipple on the
pump housing connects the unit to the front washer
hose. The washer pump/motor unit is retained on the
reservoir by the interference fit between the barbedpump inlet nipple and the grommet seal, which is a
light press fit. An integral electrical connector recep-
tacle is located on the top of the motor housing. The
front washer pump/motor unit cannot be repaired. If
faulty or damaged, the entire washer pump/motor
unit must be replaced.
OPERATION
The front washer pump/motor unit is connected to
the vehicle electrical system through a single take
out and two-cavity connector of the left headlamp
and dash wire harness. The washer pump/motor is
grounded at all times through a take out of the left
headlamp and dash wire harness with a single eyelet
terminal connector that is secured under a ground
screw to the top of the left inner fender shield in the
engine compartment. The front washer pump/motor
receives battery current on a fused ignition switch
output (run-acc) circuit through the closed contacts of
the momentary front washer switch within the right
multi-function switch only when the switch control
stalk is pulled towards the steering wheel. Washer
fluid is gravity-fed from the washer reservoir to the
inlet side of the washer pump. When the pump motor
is energized, the rotor-type pump pressurizes the
washer fluid and forces it through the pump outlet
nipple, the front washer plumbing, and the front
washer nozzles onto the windshield glass.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
Fig. 5 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
8R - 12 FRONT WIPERS/WASHERSWJ
FRONT WASHER NOZZLE (Continued)

(2) Raise and support the vehicle.
(3) Remove the liner from the left front fender
wheel house.
(4) Disconnect the left headlamp and dash wire
harness connector for the front washer pump/motor
from the motor connector receptacle (Fig. 6).
(5) Disconnect the washer hose from the barbed
outlet nipple of the front washer pump/motor and
allow the washer fluid to drain into a clean container
for reuse.
(6) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the barbed inlet nipple of
the washer pump out of the rubber grommet seal in
the reservoir. Care must be taken not to damage the
reservoir.
(7) Remove the rubber grommet seal from the
washer pump mounting hole in the washer reservoir
and discard.
INSTALLATION
(1) Install a new rubber grommet seal into the
washer pump mounting hole in the washer reservoir.
Always use a new rubber grommet seal on the reser-
voir.
(2) Position the barbed inlet nipple of the washer
pump to the rubber grommet seal in the reservoir
(Fig. 6).
(3) Press firmly and evenly on the washer pump
until the barbed inlet nipple is fully seated in the
rubber grommet seal in the washer reservoir mount-
ing hole.(4) Reconnect the washer hose to the barbed outlet
nipple of the washer pump.
(5) Reconnect the left headlamp and dash wire
harness connector for the front washer pump/motor
unit to the motor connector receptacle.
(6) Reinstall the liner into the left front fender
wheel house.
(7) Lower the vehicle.
(8) Refill the washer reservoir with the washer
fluid drained from the reservoir during the removal
procedure.
(9) Reconnect the battery negative cable.
FRONT WIPER ARM
DESCRIPTION
The front wiper arms are the rigid members
located between the wiper pivots that protrude from
the cowl plenum cover/grille panel near the base of
the windshield and the wiper blades on the wind-
shield glass. These wiper arms feature an over-center
hinge that allows easy access to the windshield glass
for cleaning. The wiper arm has a die cast metal
pivot end with a large mounting hole with internal
serrations at one end. A molded black plastic cap fits
over the wiper arm retaining nut to conceal the nut
and this mounting hole following wiper arm installa-
tion. The wide end of a tapered, stamped steel chan-
nel hinges on and is secured with a hinge pin to the
blade end of the wiper arm pivot end. One end of a
long, rigid, stamped steel strap, with a small hole
near its pivot end, is riveted and crimped within the
narrow end of the stamped steel channel. The tip of
the wiper blade end of this strap is bent back under
itself to form a small hook. Concealed within the
stamped steel channel, one end of a long spring is
engaged with a wire hook on the underside of the die
cast pivot end, while the other end of the spring is
hooked through the small hole in the steel strap. The
entire wiper arm has a satin black finish applied to
all of its visible surfaces.
A wiper arm cannot be adjusted or repaired. If
damaged or faulty, the entire wiper arm unit must be
replaced.
OPERATION
The front wiper arms are designed to mechanically
transmit the motion from the wiper pivots to the
wiper blades. The wiper arm must be properly
indexed to the wiper pivot in order to maintain the
proper wiper blade travel on the glass. The mounting
hole formation with internal serrations in the wiper
arm pivot end interlocks with the serrations on the
outer circumference of the wiper pivot driver, allow-
ing positive engagement and finite adjustment of this
Fig. 6 Washer Pumps (Viewed from Bottom of
Reservoir)
1 - REAR WASHER PUMP/MOTOR
2 - FRONT WASHER PUMP/MOTOR
3 - WASHER FLUID LEVEL SWITCH
WJFRONT WIPERS/WASHERS 8R - 13
FRONT WASHER PUMP/MOTOR (Continued)

(3) Insert the hook formation on the tip of the
wiper arm through the opening in the wiper blade
superstructure ahead of the wiper blade pivot block/
latch unit far enough to engage the pivot block with
the hook (Fig. 10).
(4) Slide the wiper blade pivot block/latch up into
the hook formation on the tip of the wiper arm until
the latch release tab snaps into its locked position.
Latch engagement will be accompanied by an audible
click.
(5) Gently lower the wiper blade onto the glass.
FRONT WIPER MODULE
DESCRIPTION
The front wiper module is secured with four screws
through rubber isolators to the cowl plenum panel
beneath the cowl plenum cover/grille panel (Fig. 11).
The ends of the wiper pivot shafts that protrude
through dedicated openings in the cowl plenum cov-
er/grille panel to drive the wiper arms and blades are
the only visible components of the front wiper mod-
ule. The front wiper module consists of the following
major components:
²Bracket- The front wiper module bracket con-
sists of a long tubular steel main member that has a
stamped pivot bracket formation near each end
where the two wiper pivots are secured. A stamped
steel mounting plate for the wiper motor is secured
with welds near the center of the main member.
²Crank Arm- The front wiper motor crank arm
is a stamped steel unit with a slotted hole on the
driven end that is secured to the wiper motor outputshaft with a nut, and a ball stud secured to the drive
end.
²Linkage- Two stamped steel drive links con-
nect the wiper motor crank arm to the pivot lever
arms. The passenger side drive link has a plastic
socket-type bushing on each end. The driver side
drive link has a plastic socket-type bushing on one
end, and a plastic sleeve-type bushing on the other
end. The socket-type bushing on one end of each
drive link is snap-fit over the ball stud on the lever
arm of its respective pivot. The driver side drive link
sleeve-type bushing end is then fit over the motor
crank arm ball stud, and the other socket-type bush-
ing of the passenger side drive link is snap-fit over
the exposed end of the wiper motor crank arm ball
stud.
²Motor- The front wiper motor is secured with
three screws to the motor mounting plate near the
center of the wiper module bracket. The wiper motor
output shaft passes through a hole in the module
bracket, where a nut secures the wiper motor crank
arm to the motor output shaft. The two-speed perma-
nent magnet wiper motor features an integral trans-
mission, an internal park switch, and an internal
automatic resetting circuit breaker.
²Pivots- The two front wiper pivots are secured
to the ends of the wiper module bracket. The crank
arms that extend from the bottom of the pivot shafts
each have a ball stud on their end. The upper end of
each pivot shaft where the wiper arms will be fas-
tened each has an externally serrated drum with a
threaded stud secured to it.
The front wiper module cannot be adjusted or
repaired. If any component of the module is faulty or
damaged, the entire front wiper module unit must be
replaced. The reinforcement bracket and stud plate
are available for service replacement.OPERATION
The front wiper module operation is controlled by
the battery current inputs received by the wiper
motor from the wiper on/off and wiper high/low
relays. The wiper motor speed is controlled by cur-
rent flow to either the low speed or the high speed
set of brushes. The park switch is a single pole, sin-
gle throw, momentary switch within the wiper motor
that is mechanically actuated by the wiper motor
transmission components. The park switch alter-
nately closes the wiper park switch sense circuit to
ground or to battery current, depending upon the
position of the wipers on the glass. This feature
allows the motor to complete its current wipe cycle
after the wiper system has been turned Off, and to
park the wiper blades in the lowest portion of the
wipe pattern. The automatic resetting circuit breaker
protects the motor from overloads. The wiper motor
Fig. 11 Front Wiper Module
1 - FRONT WIPER MODULE
2 - SCREW (4)
3 - WIRE HARNESS CONNECTOR
4 - LOWER COWL PLENUM PANEL
8R - 16 FRONT WIPERS/WASHERSWJ
FRONT WIPER BLADE (Continued)