control brake module JEEP GRAND CHEROKEE 2002 WJ / 2.G Repair Manual

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Coil On Plug NO. 8 (4.7L) BK Right Side of Engine Near Fuel
Injector No.814, 15
Coil Rail (4.0L) BK Right Rear of Engine 10, 11
Compact Disc Changer BK Near Radio N/S
Compact Disc Changer BK Right Rear Quarter Panel 37
Controller Antilock Brake BK Left Front Engine Compartment 3, 4
Coolant Level Sensor LT GY Right Rear of Engine 5
Crankcase Heater (Diesel) BK Near T/O for G105 8
Crankshaft Position Sensor
(Diesel)BK Rear of Engine Near Transmission
Bell HousingN/S
Crankshaft Position Sensor
(Gas)BK Rear of Engine Near Transmission
Bell Housing10, 11, 14, 15, 17
Data Link Connector BK Under Lower Driver's Side of
Instrument Panel20, 21, 22
Diagnostic Junction Port BK At Steering Column 23
Driver Airbag Squib 1 BK In Steering Wheel N/S
Driver Airbag Squib 2 BK In Steering Wheel N/S
Driver Blend Door Motor/
Actuator (AZC)BK On HVAC Housing N/S
Driver Cylinder Lock Switch GY In Driver Door 24, 25
Driver Door Lock Motor/Ajar
SwitchBK In Driver Door 24, 25
Driver Door Module - C1 WT In Driver Door 24, 25
Driver Door Module - C2 BK In Driver Door N/S
Driver Door Module - C3 BK In Driver Door N/S
Driver Front Door Courtesy
LampBK In Driver Door N/S
Driver Front Power Window
MotorBK In Driver Door 24, 25
Driver Heated Seat Back
(Premium I/III)GN At Driver Seat N/S
Driver Heated Seat Cushion
(Premium I/III)BK At Driver Seat N/S
Driver Heated Seat Switch WT Center of Instrument Panel 19 20, 21
Driver Lumbar Motor
(Midline/Premium)BK At Driver Seat N/S
Driver Lumbar Switch
(Midline/Premium)WT At Driver Seat N/S
Driver Power Mirror BK At Driver Door N/S
Driver Power Seat Front Riser
MotorRD At Driver Seat N/S
Driver Power Seat Front Riser
Motor Sensor (Premium II/III)BK At Driver Seat N/S
Driver Power Seat Horizontal
MotorBK At Driver Seat N/S
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Driver Power Seat Horizontal
Motor Sensor (Premium II/III)BK At Driver Seat N/S
Driver Power Seat Rear Riser
MotorRD At Driver Seat N/S
Driver Power Seat Rear Riser
Motor Sensor (Premium II/III)BK At Driver Seat N/S
Driver Power Seat Recliner
MotorBK At Driver Seat N/S
Driver Power Seat Recliner
Motor Sensor (Premium II/III)BK At Driver Seat N/S
Driver Power Seat Switch
(Midline/Premium)GN At Driver Seat N/S
Driver Rear Power Window
MotorBK In Left Rear Door 28
Driver Rear Power Window
SwitchBL In Left Rear Door 28
Driver Seat Belt Switch At Switch N/S
EGR Solenoid (Diesel) BK Left Front Fender 7, 8
Electric Brake BL Near Junction Block N/S
Electronic Speed Control Servo BK Right Front of Engine Compartment 5
Engine Control Module C1
(Diesel)BK Left Front of Engine 7, 8
Engine Control Module C2
(Diesel)BK Left Front of Engine 7, 8
Engine Coolant Temperature
Sensor (Diesel)BK Top of Engine N/S
Engine Coolant Temperature
Sensor (GAS)BK Front of Engine 9, 13
Engine Oil Pressure Sensor BK Side of Engine 10, 11, 13
EVAP/Purge Solenoid BK Left Front Fender Near Controller
Antilock Brake3
Front Power Outlet RD Center of Instrument Panel 19, 20
Front Washer Pump WT Left Front of Engine Compartment 3, 4
Front Wiper Motor BK Left Side of Cowl 3, 4
Fuel Injector No.1 BK At Injector 7, 9, 13
Fuel Injector No.2 BK At Injector 7, 9, 14, 15
Fuel Injector No.3 BK At Injector 7, 9, 13
Fuel Injector No.4 BK At Injector 7, 9, 14, 15
Fuel Injector No.5 BK At Injector 9, 13
Fuel Injector No.6 BK At Injector 9, 14, 15
Fuel Injector No.7 (4.7L) BK At Injector 13
Fuel Injector No.8 (4.7L) BK At Injector 14, 15
Fuel Pressure Sensor (Diesel) BK Right Front of Engine N/S
Fuel Pressure Solenoid
(Diesel)BK Top of Engine N/S
WJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 5
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Output Speed Sensor (4.0L) GY Left Side of Transmission 12
Output Speed Sensor (4.7L) BK Left Side of Transmission 16
Overhead Map/Courtesy Lamp WT At Overhead Console N/S
Oxygen Sensor 1/1 Upstream
(4.0L)GY Left Side of Engine at Exhaust 9, 12
Oxygen Sensor 1/1 Upstream
(4.7L)GY Left Side of Engine at Exhaust 17
Oxygen Sensor 1/2
Downstream (4.0L)BK Rear of Transmission 9, 12
Oxygen Sensor 1/2
Downstream (4.7L)BK Rear of Transmission 17
Oxygen Sensor 2/1 Upstream Rear of Transmission N/S
Oxygen Sensor 2/2
DownstreamRear of Transmission N/S
Park Brake Switch Center Console Area, Near Airbag
Control Module20, 21, 22
Park/Neutral Position Switch
(4.0L)BK Left Side of Transmission 12
Park/Neutral Position Switch
(Diesel)BK Left Side of Transmission N/S
Passenger Airbag YL Passenger Side of Instrument Panel 19, 20
Passenger Blend Door
Motor/Actuator (AZC)BK Passenger Side of Instrument Panel N/S
Passenger Door Lock
Motor/Ajar SwitchBK In Passenger Door 26, 27
Passenger Door Module - C1 WT In Passenger Door 26, 27
Passenger Door Module - C2 BK In Passenger Door N/S
Passenger Front Door
Courtesy LampBK In Passenger Door N/S
Passenger Front Power
Window MotorBK In Passenger Door 26, 27
Passenger Heated Seat Back
(Premium I/III)GN At Passenger Seat N/S
Passenger Heated Seat
Cushion (Premium I/III)BK At Passenger Seat N/S
Passenger Heated Seat Switch BK Center of Instrument Panel 19, 20, 21
Passenger Lumbar Motor
(Midline/Premium)BK At Passenger Seat N/S
Passenger Lumbar Switch
(Midline/Premium)WT At Passenger Seat N/S
Passenger Power Mirror BK In Passenger Door N/S
Passenger Power Seat Front
Riser MotorRD At Passenger Seat N/S
Passenger Power Seat
Horizontal MotorRD At Passenger Seat N/S
8W - 91 - 8 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Passenger Power Seat Rear
Riser MotorRD At Passenger Seat N/S
Passenger Power Seat
Recliner Motor (Midline/
Premium)BK At Passenger Seat N/S
Passenger Power Seat Switch
(Midline/Premium)GN At Passenger Seat N/S
Passenger Rear Power
Window MotorBK In Right Rear Door 29
Passenger Rear Power
Window SwitchBL In Right Rear Door 29
Passenger Seat Belt Switch t Switch N/S
Power Amplifier - C1 WT Under Rear Seat 34, 36
Power Amplifier - C2 WT Under Rear Seat 34, 36
Power Connector WT Center of Instrument Panel 21, 22
Powertrain Control Module -
C1 (Gas)BK Rear of Engine Compartment 5, 10, 11, 14, 15, 18
Powertrain Control Module -
C2 (Gas)WT Rear of Engine Compartment 5, 10, 11, 14, 15, 18
Powertrain Control Module -
C3 (Gas)WT Rear of Engine Compartment N/S
Radiator Fan Motor BK At Radiator 5
Radiator Fan Relay BK Right Side of Engine Compartment 5
Radio - C1 GY Center of Instrument Panel 19, 20
Radio - C2 BK Center of Instrument Panel 19, 20
Rain Sensor BK Front Center Overhead N/S
Rear Power Outlet RD Right Rear Quarter Panel 37
Rear Washer Pump BK Left Front of Engine Compartment 3, 4
Rear Window Defogger BK Right Upper Coner of Liftgate 38
Rear Wiper Motor BK In Liftgate 38
Recirculation Door Motor/
Actuator (AZC)BK Center of Instrument Panel N/S
Red Brake Warning Indicator
SwitchGY At Master Cylinder 4
Remote Keyless Module
(Japan)BL In Driver Door 25
Right Courtesy Lamp BK At Lamp 20 21, 22
Right Curtain Airbag BK Near Right C Pillar 37
Right Door Handle Courtesy
LampBK At Lamp N/S
Right Fog Lamp BK At Right Front Fascia 5
Right Front Door Speaker WT In Right Front Door 25, 26
Right Front Impact Sensor BK Near Right Verticle Radiator Support N/S
Right Front Park Lamp WT At Lamp N/S
WJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 9
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

CONNECTOR NAME/
NUMBERCOLOR LOCATION FIG.
Trailer Tow Brake Lamp Relay BK Left Quarter Panel N/S
Trailer Tow Circuit Breaker BK Left Quarter Panel N/S
Trailer Tow Connector BK In Rear Bumper 39
Trailer Tow Left Turn Relay BK Left Quarter Panel N/S
Trailer Tow Right Turn Relay BK Left Quarter Panel N/S
Transfer Case Position Sensor BK On Transfer Case 7
Transmission Control Module
(4.7L)BK Rear of Engine Compartment 14, 15, 18
Transmission Control Module
C1 (Diesel)BK Right Rear Side of Engine
CompartmentN/S
Transmission Control Module
C2 (Diesel)BK Right Rear Side of Engine
Compartment8
Transmission Solenoid (4.0L
Gas)BK Left Side of Transmission 12
Transmission Solenoid
Assembly (Diesel)BK On Transmission 8
Transmission Solenoid/TRS
Assembly (4.7L)GY Left Side of Transmission 16
Underhood Lamp BK At Lamp 6
Vehicle Information Center BK In Overhead Console N/S
Viscous/Cabin Heater (Diesel) BK Left Rear of Engine Compartment N/S
Washer Fluid Level Switch GY Left Front of Engine Compartment 3, 4
Wastegate Solenoid (Diesel) Near Power Distribution Center N/S
Water In Fuel Sensor (Diesel) BK Left Rear of Engine Compartment N/S
GROUNDS
GROUND NUMBER LOCATION FIG.
G100 (4.0L and Diesel) Near Starter N/S
G100 (4.7L) Near Intake Plenum N/S
G101 Near Battery 2
G102 Right Side of Engine 14, 15
G103 Right Side of Engine 7, 8, 10, 11, 14, 15
G104 (4.0L) Right Rear of Engine 10, 11
G104 (4.7L) Left Side of Engine 13
G105 Right Side of Engine 8
G106 Left Side of Engine Compartment 3, 4
G107 Left Side of Engine Compartment 3, 4
G108 Near Power Distribution Center 5
G200 Near Airbag Control Module 19, 20, 21, 22
G201 Near Airbag Control Module 19, 20, 21, 22
G300 Near Right Front Seat 34, 36
G301 Near Left Front Seat 33, 35
WJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 11
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

SPLICE
NUMBERLOCATION FIG.
S122 (4.0L) Near T/O for G103 10, 11
S122 (4.7L) LHD Near T/O for Input Speed Sensor 15
S122 (4.7L) RHD Near T/O for Powertrain Control Module 16
S122 (Diesel) Near T/O for Generator N/S
S123 (4.0L) Near T/O for Capacitor 10, 11
S124 (4.7L) In Trough Near T/O for Capacitor No.2 13
S125 (Diesel) In T/O for C103 and C105 Left Rear of Engine Compartment N/S
S125 (Gas) Near T/O for Powertrain Control Module - C3 N/S
S126 (4.0L) LHD Near T/O for Battery Temperature Sensor N/S
S126 (4.0L) RHD In Trough Near T/O for Powertrain Control Module - C3 N/S
S127 (LHD) Gas In Trough Near T/O for Powertrain Control Module - C3 N/S
S127 (RHD) Gas In T/O for Power Distribution Center 5
S127 (Diesel) Near T/O for Power Distribution Center 4
S128 (Diesel) In T/O for C102 Left Rear of Engine Compartment N/S
S128 (LHD) Gas In Trough Near T/O for Powertrain Control Module - C3 N/S
S128 (RHD) Gas In T/O for C102 5
S130 (LHD) Gas In T/O for C102 N/S
S130 (RHD) Gas In T/O for Controller Antilock Brake 3
S130 (Diesel) In T/O for Controller Anti-Lock Brake 4
S131 In Trough Near T/O for Power Distribution Center 5
S131 (Diesel) Near T/O for Power Distribution Center 4
S132 (Diesel) Near T/O for EGR Solenoid N/S
S132 (Gas) Near T/O for Battery Temperature Sensor 5
S133 (Diesel) In Trough Near T/O for EGR Solenoid N/S
S133 (Gas) Near T/O for Battery Temperature Sensor 5
S134 (Diesel) In Trough Near T/O for G106/G107 4
S134 (Gas) In Trough Near T/O for Controller Anti-Lock Brake 3
S135 (Diesel) Near T/O for Engine Control Module C1 7, 8
S136 (Diesel) Near T/O for Engine Control Module C1 7, 8
S137 (Diesel) In Trough Near T/O for Coolant Level Sensor N/S
S139 (Diesel) Near T/O for Engine Control Module C1 7, 8
S140 (Diesel) Near T/O for Power Distribution Center 4
S140 (Gas) Near T/O for Controller Antilock Brake N/S
S141 (Gas) Near T/O for Controller Antilock Brake 3
S142 (Diesel) In Trough Near T/O for Coolant Level Sensor N/S
S142 Gas In T/O for C102 5
S143 (Diesel) In Trough Near T/O for Hood Ajar Switch 4
S143 (Gas,
Built-Up-Export)
LHDIn Trough Near T/O for Controller Antilock Brake 3
S143 Gas RHD Near T/O for Evap/Purge Solenoid N/S
S145 (Diesel) Near T/O for Engine Control Module C1 7, 8
WJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION 8W - 91 - 13
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

SPLICE
NUMBERLOCATION FIG.
S147 (Diesel) In T/O for Controller Anti-Lock Brake 4
S151 In Headlamp Assembly N/S
S152 In Headlamp Assembly N/S
S153 In Headlamp Assembly N/S
S154 In Headlamp Assembly N/S
S155 In Headlamp Assembly N/S
S156 In Headlamp Assembly N/S
S158 4.7L RHD Near T/O for Fuel Injector No. 1 13
S159 In T/O for C101 N/S
S160 (4.7L High
Output)In T/O for C102 N/S
S162 (Diesel) In T/O for Wastegate Solenoid 4, 8
S163 Near T/O for Leak Detection Pump 3
S165 (Diesel) Near T/O for Left Front Wheel Speed Sensor 4
S168 Near T/O for Intake Air Temperature Sensor 7, 8
S169 Near T/O for Engine Control Module C1 7, 8
S170 Near T/O for Engine Control Module C2 7, 8
S171 Near T/O for C113 7
S172 Near T/O for C113 7
S174 Near Washer Fluid Level Switch Connector 3
S176 Near T/O for Intake Air Temperature Sensor 7
S200 In Trough Near T/O for Passenger Heated Seat Switch 21
S200 (RHD) Upper Center Instrument Panel 22
S201 In Trough Near T/O for Front Power Outlet 21
S201 (RHD) Near T/O for Power Connector 22
S202 In Trough Near T/O for Passenger Heated Seat Switch 21
S202 (RHD) Upper Center Instrument Panel 22
S203 In Trough Near T/O for Cigar Lighter 21
S203 (RHD) Lower Center Instrument Panel 22
S204 In Trough Near T/O for Power Connector 21
S204 (RHD) Right Center Instrument Panel 22
S205 Near T/O for Adjustable Pedal Switch 21
S205 (RHD) Upper Center Instrument Panel 22
S206 Near T/O for Adjustable Pedals Switch N/S
S206 (RHD) Upper Center Instrument Panel 22
S207 In Trough Near T/O for Radio Connectors 21
S207 (RHD) Upper Center Instrument Panel 22
S208 In Trough Near T/O for Radio Connectors 21
S208 (RHD) Upper Center Instrument Panel 22
S209 In Trough Near T/O for Left Courtesy Lamp 21
S209 (RHD) Lower Center Instrument Panel 22
S210 In Trough Near T/O for Left Courtesy Lamp 21
8W - 91 - 14 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONWJ
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(8) Engine starts must be possible with shifter
lever in PARK or NEUTRAL gate positions only.
Engine starts must not be possible in any other gate
positions other than PARK or NEUTRAL.
(9) With shifter lever handle push-button not
depressed and lever detent in:
²PARK position- apply forward force on center of
handle and remove pressure. Engine start must be
possible.
²PARK position- apply rearward force on center
of handle and remove pressure. Engine start must be
possible.
²NEUTRAL position- engine start must be possi-
ble.
²NEUTRAL position, engine running and brakes
applied- Apply forward force on center of shift han-
dle. Transmission should not be able to shift into
REVERSE detent.
ELECTRONIC GOVERNOR
DESCRIPTION
Governor pressure is controlled electronically. Com-
ponents used for governor pressure control include:
²Governor body
²Valve body transfer plate
²Governor pressure solenoid valve
²Governor pressure sensor
²Fluid temperature thermistor
²Throttle position sensor (TPS)
²Transmission speed sensor
²Powertrain control module (PCM)
GOVERNOR PRESSURE SOLENOID VALVE
The solenoid valve is a duty-cycle solenoid which
regulates the governor pressure needed for upshifts
and downshifts. It is an electro-hydraulic device
located in the governor body on the valve body trans-
fer plate (Fig. 73).
GOVERNOR PRESSURE SENSOR
The governor pressure sensor measures output
pressure of the governor pressure solenoid valve (Fig.
74).
GOVERNOR BODY AND TRANSFER PLATE
The transfer plate is designed to supply transmis-
sion line pressure to the governor pressure solenoid
valve and to return governor pressure.
The governor pressure solenoid valve is mounted in
the governor body. The body is bolted to the lower
side of the transfer plate (Fig. 74).
GOVERNOR PRESSURE CURVES
There are four governor pressure curves pro-
grammed into the transmission control module. The
different curves allow the control module to adjust
governor pressure for varying conditions. One curve
is used for operation when fluid temperature is at, or
below, ±1ÉC (30ÉF). A second curve is used when fluid
temperature is at, or above, 10ÉC (50ÉF) during nor-
mal city or highway driving. A third curve is used
during wide-open throttle operation. The fourth curve
is used when driving with the transfer case in low
range.
OPERATION
Compensation is required for performance varia-
tions of two of the input devices. Though the slope of
the transfer functions is tightly controlled, offset may
vary due to various environmental factors or manu-
facturing tolerances.
The pressure transducer is affected by barometric
pressure as well as temperature. Calibration of the
zero pressure offset is required to compensate for
shifting output due to these factors.
Fig. 73 Governor Pressure Solenoid Valve
1 - SOLENOID FILTER
2 - GOVERNOR PRESSURE SOLENOID
Fig. 74 Governor Pressure Sensor
1 - GOVERNOR BODY
2 - GOVERNOR PRESSURE SENSOR/TRANSMISSION FLUID
TEMPERATURE THERMISTOR
WJAUTOMATIC TRANSMISSION - 42RE 21 - 65
BRAKE TRANSMISSION SHIFT INTERLOCK MECHANISM (Continued)

(18) Remove the four nuts that secure the steering
column to the studs on the instrument panel steering
column support bracket.
(19) Remove the steering column from the instru-
ment panel. Be certain that the steering wheel is
locked and secured from rotation to prevent the loss
of clockspring centering.
(20) Disconnect the left and right body wire har-
ness connectors, the Ignition Off Draw (IOD) wire
harness connector and the fused B(+) wire harness
connector from the connector receptacles of the JB
(Fig. 5).(21) Disconnect the instrument panel wire harness
connectors from the following floor panel transmis-
sion tunnel components (Fig. 6):
²the Airbag Control Module (ACM) connector
receptacle
²the park brake switch terminal
²the transmission shifter connector receptacle.
(22) Remove the two nuts that secure the instru-
ment panel wire harness ground eyelets to the studs
on the floor panel transmission tunnel in front of and
behind the ACM.
(23) Disengage the retainers that secure the
instrument panel wire harness to the floor panel
transmission tunnel.
(24) Remove the instrument panel to center floor
tunnel bracket from the instrument panel and the
floor panel transmission tunnel. (Refer to 23 - BODY/
INSTRUMENT PANEL/IP CENTER FLOOR TUN-
NEL BRACKET - REMOVAL).
(25) Remove the one screw that secures the floor
duct to the heater and air conditioner housing near
the driver side of the floor panel transmission tunnel
and remove the duct from the housing.
(26) If the vehicle is equipped with the manual
heating and air conditioning system, disconnect the
vacuum harness connector located near the driver
side of the floor panel transmission tunnel behind
the driver side floor duct.
(27) Remove the one screw that secures the instru-
ment panel steering column support bracket to the
driver side end of the heater and air conditioner
housing (Fig. 7).
(28) Remove the one screw that secures the instru-
ment panel steering column support bracket to the
intermediate bracket on the driver side dash panel
(Fig. 8).
Fig. 5 Junction Block Connections
1 - SNAP CLIPS
2 - SCREW
3 - CONNECTOR
4 - LEFT BODY WIRE HARNESS
5 - IOD CONNECTOR
6 - FUSED B+ CONNECTOR
7 - RIGHT BODY WIRE HARNESS
8 - SCREW
9 - CONNECTOR
10 - JUNCTION BLOCK
WJINSTRUMENT PANEL SYSTEM 23 - 39
INSTRUMENT PANEL SYSTEM (Continued)

Fig. 6 Floor Panel Transmission Tunnel
1 - AIRBAG CONTROL MODULE CONNECTOR
2 - PARK BRAKE SWITCH CONNECTOR
3 - AIRBAG CONTROL MODULE
4 - NUT (2)
5 - STUD
6 - GROUND EYELET7 - RETAINER
8 - STUD
9 - GROUND EYELET
10 - INSTRUMENT PANEL WIRE HARNESS
11 - TRANSMISSION SHIFTER CONNECTOR
Fig. 7 Instrument Panel to Heater-A/C Housing -
Driver Side
1 - HEATER AND AIR CONDITIONER HOUSING
2 - FLOOR DUCT
3 - INSTRUMENT PANEL STEERING COLUMN SUPPORT
BRACKET
4 - SCREW
Fig. 8 Instrument Panel to Intermediate Bracket
Mounting
1 - DASH PANEL
2 - SCREW
3 - INSTRUMENT PANEL STEERING COLUMN SUPPORT
BRACKET
4 - INTERMEDIATE BRACKET
23 - 40 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL SYSTEM (Continued)