service indicator JEEP GRAND CHEROKEE 2003 WJ / 2.G Workshop Manual

ENERGY CONSERVING OIL
An Energy Conserving type oil is recommended for
gasoline engines. The designation of ENERGY CON-
SERVING is located on the label of an engine oil con-
tainer.
CONTAINER IDENTIFICATION
Standard engine oil identification notations have
been adopted to aid in the proper selection of engine
oil. The identifying notations are located on the label
of engine oil plastic bottles and the top of engine oil
cans (Fig. 6).
DESCRIPTION
A multi-purpose, hypoid gear lubricant which con-
forms to MIL-L-2105C and API GL 5 quality specifi-
cations should be used. Mopar Hypoid Gear
Lubricant conforms to these specifications.
FRONT AXLE
²Lubricant is SAE 75W-140 SYNTHETIC.
REAR AXLE
²Lubricant is a thermally stable SAE 80W-90
gear lubricant.
²Lubricant for heavy-duty or trailer tow use is
SAE 75W-140 SYNTHETIC.
NOTE: Trac-lokTand Vari-lokTequipped axles
require a friction modifier be added to the lubricant.
DESCRIPTION - TRANSFER CASE - NV242
Recommended lubricant for the NV242 transfer
case is MopartATF+4, type 9602 Automatic Trans-
mission Fluid.
DESCRIPTION - TRANSFER CASE - NV247
MopartTransfer Case Lubricant (P/N 05016796) is
the only lubricant recommended for the NV247
transfer case.
DESCRIPTION - AUTOMATIC TRANSMISSION
FLUID
NOTE: Refer to Service Procedures in this group for
fluid level checking procedures.
MopartATF +4, type 9602, Automatic Transmis-
sion Fluid is the recommended fluid for
DaimlerChrysler automatic transmissions.
Dexron II fluid IS NOT recommended. Clutch
chatter can result from the use of improper
fluid.
MopartATF +4, type 9602, Automatic Transmis-
sion Fluid when new is red in color. The ATF is dyed
red so it can be identified from other fluids used in
the vehicle such as engine oil or antifreeze. The red
color is not permanent and is not an indicator of fluid
condition. As the vehicle is driven, the ATF will begin
to look darker in color and may eventually become
brown.This is normal.ATF+4 also has a unique
odor that may change with age. Consequently, odor
and color cannot be used to indicate the fluid condi-
tion or the need for a fluid change.
FLUID ADDITIVES
DaimlerChrysler strongly recommends against the
addition of any fluids to the transmission, other than
those automatic transmission fluids listed above.
Exceptions to this policy are the use of special dyes
to aid in detecting fluid leaks.
Various ªspecialº additives and supplements exist
that claim to improve shift feel and/or quality. These
additives and others also claim to improve converter
clutch operation and inhibit overheating, oxidation,
varnish, and sludge. These claims have not been sup-
ported to the satisfaction of DaimlerChrysler and
these additivesmust not be used.The use of trans-
mission ªsealersº should also be avoided, since they
may adversely affect the integrity of transmission
seals.
Fig. 5 Temperature/Engine Oil Viscosity - 4.0L
Fig. 6 API Symbol
WJLUBRICATION & MAINTENANCE 0 - 5
FLUID TYPES (Continued)

If a new gear set is being installed, note the depth
variance etched into both the original and replace-
ment pinion. Add or subtract this number from the
thickness of the original depth shim/oil slinger to
compensate for the difference in the depth variances.
Refer to the Pinion Gear Depth Variance chart.
Note where Old and New Pinion Marking columns
intersect. Intersecting figure represents plus or
minus the amount needed.Note the etched number on the face of the pinion
gear head (±1, ±2, 0, +1, +2, etc.). The numbers rep-
resent thousands of an inch deviation from the stan-
dard. If the number is negative, add that value to the
required thickness of the depth shims. If the number
is positive, subtract that value from the thickness of
the depth shim. If the number is 0 no change is nec-
essary.
PINION GEAR DEPTH VARIANCE
Original Pinion
Gear Depth
VarianceReplacement Pinion Gear Depth Variance
24232221 0 +1 +2 +3 +4
+4+0.008 +0.007 +0.006 +0.005 +0.004 +0.003 +0.002 +0.001 0
+3+0.007 +0.006 +0.005 +0.004 +0.003 +0.002 +0.001 020.001
+2+0.006 +0.005 +0.004 +0.003 +0.002 +0.001 020.00120.002
+1+0.005 +0.004 +0.003 +0.002 +0.001 020.00120.00220.003
0+0.004 +0.003 +0.002 +0.001 020.00120.00220.00320.004
21+0.003 +0.002 +0.001 020.00120.00220.00320.00420.005
22+0.002 +0.001 020.00120.00220.00320.00420.00520.006
23+0.001 020.00120.00220.00320.00420.00520.00620.007
24020.00120.00220.00320.00420.00520.00620.00720.008
PINION DEPTH MEASUREMENT
Measurements are taken with pinion bearing cups
and pinion bearings installed in the housing. Take
measurements with Pinion Gauge Set and Dial Indi-
cator C-3339 (Fig. 5).
(1) Assemble Pinion Height Block 6739, Pinion
Block 8804 and rear pinion bearing onto Screw 6741
(Fig. 5).
(2) Insert assembled height gauge components,
rear bearing and screw into the housing through pin-
ion bearing cups (Fig. 6).
(3) Install front pinion bearing and Cone-nut 6740
hand tight (Fig. 5).
(4) Place Arbor Disc 6732 on Arbor D-115-3 in posi-
tion, in the housing side bearing cradles (Fig. 7).
Install differential bearing caps on Arbor Discs and
tighten cap bolts to 41 N´m (30 ft. lbs.).
NOTE: Arbor Discs 6732 has different step diame-
ters to fit other axles. Choose proper step for axle
being serviced.(5) Assemble Dial Indicator C-3339 into Scooter
Block D-115-2 and secure set screw.
(6) Posttion Scooter Block/Dial Indicator so dial
probe and scooter block are flush on the surface of
the pinion height block (Fig. 5). Hold scooter block
and zero the dial indicator.
(7) Hold scooter block against the pinion height
block and slowly slide across the pinion height block
to the arbor (Fig. 8). Move the scooter block till the
dial probe crests the arbors and record the highest
reading.
(8) Select a shim/oil slinger equal to the dial indi-
cator reading plus the pinion depth variance number
etched in the face of the pinion (Fig. 3). For example,
if the depth variance is ±2, add +0.002 in. to the dial
indicator reading.
3 - 22 FRONT AXLE - 186FBIWJ
FRONT AXLE - 186FBI (Continued)

PINION DEPTH MEASUREMENT
Measurements are taken with pinion bearing cups
and pinion bearings installed in the housing. Take
measurements with Pinion Gauge Set and Dial Indi-
cator C-3339 (Fig. 8).
(1) Assemble Pinion Height Block 6739, Pinion
Block 6735 and rear pinion bearing onto Screw 6741
(Fig. 8).
(2) Insert assembled height gauge components,
rear bearing and screw into the housing through pin-
ion bearing cups (Fig. 9).
(3) Install front pinion bearing and Cone-nut 6740
hand tight (Fig. 8).
(4) Place Arbor Disc 6732 on Arbor D-115-3 in posi-
tion in the housing side bearing cradles (Fig. 10).
Install differential bearing caps on Arbor Discs and
tighten cap bolts to 41 N´m (30 ft. lbs.).
NOTE: Arbor Discs 6732 has different step diame-
ters to fit other axles. Choose proper step for axle
being serviced.
(5) Assemble Dial Indicator C-3339 into Scooter
Block D-115-2 and secure set screw.(6) Place Scooter Block/Dial Indicator in position
in the housing so dial probe and scooter block are
flush against the rearward surface of the pinion
height block (Fig. 8). Hold scooter block in place and
zero the dial indicator face to the pointer. Tighten
dial indicator face lock screw.
(7) With scooter block still in position against the
pinion height block, slowly slide the dial indicator
probe over the edge of the pinion height block.
Fig. 8 PINION GEAR DEPTH GAUGE TOOLS
1 - DIAL INDICATOR
2 - ARBOR
3 - PINION HEIGHT BLOCK
4 - CONE
5 - SCREW
6 - PINION BLOCK
7 - SCOOTER BLOCK
8 - ARBOR DISC
Fig. 9 PINION HEIGHT BLOCK
1 - PINION BLOCK
2 - PINION HEIGHT BLOCK
Fig. 10 GAUGE TOOLS IN HOUSING
1 - ARBOR DISC
2 - PINION BLOCK
3 - ARBOR
4 - PINION HEIGHT BLOCK
3 - 58 REAR AXLE - 198RBIWJ
REAR AXLE - 198RBI (Continued)

NOTE: Arbor Discs 6927A has different step diame-
ters to fit other axles. Choose proper step for axle
being serviced.
(5) Assemble Dial Indicator C-3339 into Scooter
Block D-115-2 and secure set screw.
(6) Place Scooter Block/Dial Indicator in position
in axle housing so dial probe and scooter block are
flush against the rearward surface of the pinion
height block (Fig. 8). Hold scooter block in place and
zero the dial indicator face to the pointer. Tighten
dial indicator face lock screw.
(7) With scooter block still in position against the
pinion height block, slowly slide the dial indicator
probe over the edge of the pinion height block.
(8) Slide the dial indicator probe across the gap
between the pinion height block and the arbor bar
with the scooter block against the pinion height block
(Fig. 11). When the dial probe contacts the arbor bar,
the dial pointer will turn clockwise. Bring dial
pointer back to zero against the arbor bar, do not
turn dial face. Continue moving the dial probe to the
crest of the arbor bar and record the highest reading.
If the dial indicator can not achieve the zero reading,
the rear bearing cup or the pinion depth gauge set is
not installed correctly.
(9) Select a depth shim equal to the dial indicator
reading plus the pinion depth variance number
etched in the face of the pinion (Fig. 6). For example,
if the depth variance is ±2, add +0.002 in. to the dial
indicator reading.
DIFFERENTIAL BEARING PRELOAD & GEAR
BACKLASH
Differential side bearing preload and gear backlash
is achieved by selective shims positioned behind the
differential side bearing cones. The proper shim
thickness can be determined using slip-fit Dummy
Bearings 6929-A in place of the differential side bear-
ings and a Dial Indicator C-3339. Before proceeding
with the differential bearing preload and gear back-
lash measurements, measure the pinion gear depth
and prepare the pinion for installation. Establishing
proper pinion gear depth is essential to establishing
gear backlash and tooth contact patterns. After the
overall shim thickness to take up differential side
play is measured, the pinion is installed, and the
gear backlash shim thickness is measured. The over-
all shim thickness is the total of the dial indicator
reading and the preload specification added together.
The gear backlash measurement determines the
thickness of the shim used on the ring gear side of
the differential case. Subtract the gear backlash shim
thickness from the total overall shim thickness and
select that amount for the pinion gear side of the dif-
ferential (Fig. 12). Differential shim measurements
are performed with the spreader W-129-B removed.
SHIM SELECTION
NOTE: It is difficult to salvage the differential side
bearings during the removal procedure. Install
replacement bearings if necessary.
(1) Remove differential side bearings from differ-
ential case.
Fig. 10 GAUGE TOOLS IN HOUSING
1 - ARBOR DISC
2 - PINION BLOCK
3 - ARBOR
4 - PINION HEIGHT BLOCK
Fig. 11 PINION GEAR DEPTH MEASUREMENT
1 - ARBOR
2 - SCOOTER BLOCK
3 - DIAL INDICATOR
WJREAR AXLE - 226RBA 3 - 99
REAR AXLE - 226RBA (Continued)

SPECIAL TOOLS
BASE BRAKESBRAKE FLUID LEVEL SWITCH
REMOVAL
(1) Remove the wire connector from the fluid level
sensor.
(2) From the same side of the master cylinder res-
ervoir release the sensor locking taps with a small
screw driver.
(3) Pull the sensor out of the reservoir from the
connector side of the sensor.
INSTALLATION
(1) Install the sensor with a new o-ring into the
reservoir until the locking tabs are engaged.
(2) Install the wire connector to the fluid level sen-
sor.
RED BRAKE WARN INDICATOR
SWITCH
DESCRIPTION
A red warning lamp is used for the service brake
portion of the hydraulic system. The lamp is located
in the instrument cluster.
OPERATION
The lamp is turned on momentarily when the igni-
tion switch is turn to the on position. This is a self
test to verify the lamp is operational.
The red warning light alerts the driver if the fluid
level is low or the parking brakes are applied. A red
warning lamp with an amber warning lamp may
indicate a electronic brake distribution fault.
DIAGNOSIS AND TESTING - RED BRAKE
WARNING LAMP
The red warning lamp illuminates when the park-
ing brake is applied or when the fluid level in the
master cylinder is low. It will also illuminate at start
up as part of a bulb check.
If the light comes on, first verify that the parking
brakes are fully released. Then check pedal action
and fluid level. If a problem is confirmed, inspect the
brake hydraulic system for leaks.
A red warning lamp with a amber warning lamp
may indicate a electronic brake distribution fault.
Installer Caliper Dust Boot 8280
Handle C-4171
Adapter Pressure Bleeder 6921
WJBRAKES - BASE 5 - 7
BRAKES - BASE (Continued)

rates into layers, there is mineral oil or other fluid
contamination of the brake fluid.
If brake fluid is contaminated, drain and thor-
oughly flush system. Replace master cylinder with
reservoir, caliper seals, HCU and all hydraulic fluid
hoses.
SPECIFICATIONS
BRAKE FLUID
The brake fluid used in this vehicle must conform
to DOT 3 specifications and SAE J1703 standards.
No other type of brake fluid is recommended or
approved for usage in the vehicle brake system. Use
only Mopar brake fluid or an equivalent from a
tightly sealed container.
CAUTION: Never use reclaimed brake fluid or fluid
from an container which has been left open. An
open container of brake fluid will absorb moisture
from the air and contaminate the fluid.
CAUTION: Never use any type of a petroleum-based
fluid in the brake hydraulic system. Use of such
type fluids will result in seal damage of the vehicle
brake hydraulic system causing a failure of the
vehicle brake system. Petroleum based fluids would
be items such as engine oil, transmission fluid,
power steering fluid, etc.
FLUID RESERVOIR
REMOVAL
(1) Remove reservoir cap and remove fluid with a
cleansuction gun.
(2) Remove the wire connector from the brake fluid
level sensor.
(3) Insert the tool (Fig. 47) provided with the res-
ervoir to release the reservoir retaining tabs.
(4) Pull the reservoir straight up out of the cylin-
der.
(5) Remove and discard grommets from the cylin-
der body.
INSTALLATION
(1) Lubricate new grommets with clean brake
fluid. Install new grommets into the cylinder body.
CAUTION: Do not use tools to install the grommets.
Tools may cut, or tear the grommets. Install the
grommets using finger pressure only.(2) Start reservoir in grommets then press the res-
ervoir straight down to seat the reservoir into the
cylinder grommets.
CAUTION: Do not rock the reservoir during installa-
tion.
(3) Verify retaining tabs are seated.
(4) Install the wire connector to the brake fluid
level sensor.
(5) Fill master cylinder.
MASTER CYLINDER
DESCRIPTION
The master cylinder body is made of aluminum
and contains a primary and secondary piston assem-
bly. The cylinder body including the piston assem-
blies are not serviceable. If diagnosis indicates an
internal problem with the cylinder body, it must be
replaced as an assembly. The master cylinder has a
removable reservoir and fluid level indicator. The res-
ervoir, reservoir grommets, reservoir cap and fluid
level switch are the only replaceable parts on the
master cylinder.
Fig. 47 Release Tool
1 - RESERVOIR
2 - RELEASE TOOL
3 - RETAINING TABS
WJBRAKES - BASE 5 - 23
FLUID (Continued)

Measure rotor thickness a minimum of six points
around the rotor face. Position the micrometer approx-
imately 19 mm (3/4 in.) from the rotor outer circumfer-
ence for each measurement (Fig. 62).
Thickness should not vary by more than 0.0127 mm
(0.0005 in.) from point to point on the rotor. Refinish or
replace the rotor if necessary.
NOTE: A hub mounted on-vehicle lathe is recom-
mended. This type of lathe trues the rotor to the vehi-
cles hub/bearing.
CAUTION: For vehicles equipped with the Quadra-
Drive System, consisting of the NV-247 transfer case
and a Vari-Lok differential in the front and rear axles,
the following steps must be done prior to the use of a
hub mounted on-vehicle brake lathe. Disconnect the
driveshaft (Refer to 3 - DIFFERENTIAL & DRIVELINE/
PROPELLER SHAFT/PROPELLER SHAFT - REMOVAL)
from the respective axle on which the brake rotors are
being machined. Temporarily remove both brake cali-
pers (Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
DISC BRAKE CALIPERS - REMOVAL) from the axle
while disc rotor machining is in process. Both steps
will prevent unnecessary loads to the hub mounted
on-vehicle lathe and speed machining times. Install a
thread lock material to the driveshaft attaching bolts
when reinstalling (Refer to 3 - DIFFERENTIAL & DRIV-
ELINE/PROPELLER SHAFT/PROPELLER SHAFT -
INSTALLATION).
Front rotors and hub/bearings are matched mounted
for minimum lateral runout. Before removing the rotor,
mark the rotor and hub/bearing to maintain original
orientation.
FRONT ROTOR LATERAL RUNOUT
Check rotor lateral runout whenever pedal pulsation,
or rapid, uneven brake lining wear has occurred.
The rotor must be securely clamped to the hub to
ensure an accurate runout measurement. Secure therotor with a minimum of 3 lug nuts and large diameter
flat washers on each stud.
Use a dial indicator to check lateral runout (Fig. 63).
Maximum allowable rotor lateral runout is 0.05 mm
(0.002 in.).
DIAGNOSIS AND TESTING - REAR DISC
BRAKE ROTOR
ROTOR MINIMUM THICKNESS
Minimum usable thickness of the rear disc brake
rotor is 8.5 mm (0.335 in.). The thickness specification
is located on the center section of the rotor.
Never resurface a rotor if machining would cause
thickness to fall below this limit.
Measure rotor thickness at the center of the brake
shoe contact surface. Replace the rotor if worn below
minimum thickness, or if refinishing would reduce
thickness below the allowable minimum.
REAR ROTOR THICKNESS VARIATION
Variations in rotor thickness will cause pedal pulsa-
tion, noise and shudder.
Measure rotor thickness at a minimum of six points
around the rotor face. Position the micrometer approxi-
mately 19 mm (3/4 in.) from the rotor outer circumfer-
ence for each measurement (Fig. 62).
Thickness should not vary by more than 0.0127 mm
(0.0005 in.) from point to point on the rotor. Refinish or
replace the rotor if necessary.
REAR ROTOR LATERAL RUNOUT
Check rotor lateral runout whenever diagnosis indi-
cates pedal pulsation and rapid, uneven brake lining
wear.
The rotor must be securely clamped to the hub to
ensure an accurate runout measurement. Secure the
rotor with the wheel nuts and 4 or 5 large diameter flat
washers on each stud.
Use a dial indicator to check lateral runout (Fig. 63).
Maximum allowable lateral runout is 0.76 mm (0.003 in.).
Fig. 62 Measuring Rotor Thickness Variation
1 - MICROMETER
2 - ROTOR
Fig. 63 Checking Rotor Lateral Runout
1 - DIAL INDICATOR
5 - 32 BRAKES - BASEWJ
ROTORS (Continued)
2002 WJ Service Manual
Publication No. 81-370-02064
02WJ5-32 June, 2002

lamp flash features), Unlock with the optional RKE
unlock, and Panic Mode functions. The optional RKE
features are programmable.
²Switch Illumination- Each door module pro-
vides control of the power window and power lock
switch illumination for the front and rear doors on
the same side of the vehicle. The DDM provides con-
trol of the power mirror switch illumination.
²Window Lockout- The DDM monitors and
transmits the status of its integral window lockout
switch to provide the power window lockout feature
and coordinate power window switch knob illumina-
tion.
The door modules are serviced only as complete
units. Many of the features in the vehicle controlled
or supported by the door modules are programmable
using either the Electronic Vehicle Information Cen-
ter (EVIC) user interface, or the DRBIIItscan tool. If
a door module is damaged or faulty, the entire door
module unit must be replaced.
OPERATION
The microprocessor-based DDM and PDM hard-
ware and software monitors integral and hard wired
external switch inputs as well as those resources it
shares with other electronic modules in the vehicle
through its communication over the PCI data bus
network. The internal programming and all of these
inputs allow the DDM or PDM microprocessor to
determine the tasks it needs to perform and their
priorities, as well as both the standard and optional
features that it should provide.
The DDM and PDM are powered by a fused bat-
tery circuit so that they can operate regardless of the
ignition switch position. The DDM and PDM cir-
cuitry is grounded to the chassis beneath the front
seat.
The DDM and PDM can be diagnosed using a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
HARD WIRED INPUTS
The hard wired inputs to the door modules include
the following:
²Door ajar switch sense
²Driver door key cylinder switch sense (DDM)
²Fused B(+)
²Ground
²Memory switch mux (DDM)
²Mirror horizontal position signal
²Mirror vertical position signal
²PCI bus
HARD WIRED OUTPUTS
The hard wired outputs of the door modules
include the following:
²Courtesy lamp driver
²Courtesy lamp ground
²Diagnostic out (DDM)
²Door/liftgate lock driver
²Door/liftgate unlock driver
²Door switch illumination (rear power window)
²Front window driver (down)
²Front window driver (up)
²Memory set indicator driver (DDM)
²Memory switch return (DDM)
²Mirror common driver
²Mirror heater ground
²Mirror heater 12V supply
²Rear window driver (down)
²Rear window driver (up)
²Mirror horizontal driver
²Mirror sensor ground
²Mirror vertical driver
²PCI bus
²Switch illumination driver (memory - DDM)
MESSAGING
The door modules use the following messages
received from other electronic modules over the PCI
data bus:
²Accessory Delay Control (PDM)
²Courtesy Lamp Status (BCM)
²Door Ajar Status/Rear Doors (BCM)
²Door Lock Status (DDM/PDM)
²Ignition Switch Position (BCM)
²Key-In Ignition Status (BCM)
²Programmable Features Preferences/Auto Lock/
Auto Unlock/RKE Unlock Sequence/RKE Link to
Memory (EVIC)
²Memory Recall (DDM)
²Rear Window Defogger Relay Status (BCM)
²Vehicle Speed (PCM)
The door modules provide the following messages
to other electronic modules over the PCI data bus:
²Cylinder Lock Switch Status (BCM)
²Door Ajar Status/Front Doors (BCM/DDM/PDM)
²Door Lock Status (DDM/PDM)
²Memory Recall (PDM/MHSM/MSM/Radio)
²Memory Set Switch Status (PDM/MHSM/MSM/
Radio)
²Panic Control (BCM)
²Power Window Switch Status (PDM)
²RKE Status (BCM/DDM)
²Window Lockout Switch Status (PDM)
WJELECTRONIC CONTROL MODULES 8E - 9
DOOR MODULE (Continued)

sponder through a tuned antenna ring integral to the
SKIM housing. If this antenna ring is not mounted
properly around the ignition lock cylinder housing,
communication problems between the SKIM and the
transponder may arise. These communication prob-
lems will result in Sentry Key transponder-related
faults. The SKIM also communicates over the Pro-
grammable Communications Interface (PCI) data bus
with the Powertrain Control Module (PCM), the Elec-
troMechanical Instrument Cluster (EMIC), the Body
Control Module (BCM), and/or the DRBIIItscan tool.
The SKIM retains in memory the ID numbers of
any Sentry Key transponder that is programmed into
it. A maximum of eight transponders can be pro-
grammed into the SKIM. For added system security,
each SKIM is programmed with a unique Secret Key
code. This code is stored in memory, sent over the
PCI data bus to the PCM, and is encoded to the tran-
sponder of every Sentry Key that is programmed into
the SKIM. Another security code, called a PIN, is
used to gain access to the SKIM Secured Access
Mode. The Secured Access Mode is required during
service to perform the SKIS initialization and Sentry
Key transponder programming procedures. The
SKIM also stores the Vehicle Identification Number
(VIN) in its memory, which it learns through a PCI
data bus message from the PCM during SKIS initial-
ization.
In the event that a SKIM replacement is required,
the Secret Key code can be transferred to the new
SKIM from the PCM using the DRBIIItscan tool
and the SKIS replacement procedure. Proper comple-
tion of the SKIS initialization will allow the existing
Sentry Keys to be programmed into the new SKIM so
that new keys will not be required. In the event that
the original Secret Key code cannot be recovered,
SKIM replacement will also require new Sentry
Keys. The DRBIIItscan tool will alert the technician
during the SKIS replacement procedure if new Sen-
try Keys are required.
When the ignition switch is turned to the On posi-
tion, the SKIM transmits an RF signal to the tran-
sponder in the ignition key. The SKIM then waits for
an RF signal response from the transponder. If the
response received identifies the key as valid, the
SKIM sends a valid key message to the PCM over
the PCI data bus. If the response received identifies
the key as invalid, or if no response is received from
the key transponder, the SKIM sends an invalid key
message to the PCM. The PCM will enable or disable
engine operation based upon the status of the SKIM
messages. It is important to note that the default
condition in the PCM is an invalid key; therefore, if
no message is received from the SKIM by the PCM,
the engine will be disabled and the vehicle immobi-
lized after two seconds of running.The SKIM also sends indicator light status mes-
sages to the EMIC over the PCI data bus to tell the
EMIC how to operate the SKIS indicator. This indi-
cator light status message tells the EMIC to turn the
indicator on for about three seconds each time the
ignition switch is turned to the On position as a bulb
test. After completion of the bulb test, the SKIM
sends indicator light status messages to the EMIC to
turn the indicator off, turn the indicator on, or to
flash the indicator on and off. If the SKIS indicator
lamp flashes or stays on solid after the bulb test, it
signifies a SKIS fault. If the SKIM detects a system
malfunction and/or the SKIS has become inoperative,
the SKIS indicator will stay on solid. If the SKIM
detects an invalid key or if a key transponder-related
fault exists, the SKIS indicator will flash. If the vehi-
cle is equipped with the Customer Learn transponder
programming feature, the SKIM will also send mes-
sages to the EMIC to flash the SKIS indicator lamp,
and to the BCM to generate a single audible chime
tone whenever the Customer Learn programming
mode is being utilized. (Refer to 8 - ELECTRICAL/
VEHICLE THEFT SECURITY - STANDARD PRO-
CEDURE - SENTRY KEY TRANSPONDER
PROGRAMMING).
The SKIS performs a self-test each time the igni-
tion switch is turned to the On position, and will
store fault information in the form of Diagnostic
Trouble Codes (DTC's) in SKIM memory if a system
malfunction is detected. The SKIM can be diagnosed,
and any stored DTC's can be retrieved using a
DRBIIItscan tool. Refer to the appropriate diagnos-
tic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the steering column opening cover
from the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - REMOVAL).
8E - 18 ELECTRONIC CONTROL MODULESWJ
SENTRY KEY IMMOBILIZER MODULE (Continued)

INSPECTION
The following information details the recommended
inspection procedures for the battery and related
components. In addition to the maintenance sched-
ules found in this service manual and the owner's
manual, it is recommended that these procedures be
performed any time the battery or related compo-
nents must be removed for vehicle service.
(1) Inspect the battery cable terminal clamps for
damage. Replace any battery cable that has a dam-
aged or deformed terminal clamp.
(2) Inspect the battery tray and battery holddown
hardware for damage. Replace any damaged parts.
(3) Slide the thermal guard off of the battery case.
Inspect the battery case for cracks or other damage
that could result in electrolyte leaks. Also, check the
battery terminal posts for looseness. Batteries with
damaged cases or loose terminal posts must be
replaced.
(4) Inspect the battery built-in test indicator sight
glass for an indication of the battery condition. If the
battery is discharged, charge as required. Refer to
Standard Procedures for the proper battery built-in
indicator test procedures. Also refer to Standard Pro-
cedures for the proper battery charging procedures.
SPECIFICATIONS
The battery Group Size number, the Cold Cranking
Amperage (CCA) rating, and the Reserve Capacity
(RC) rating or Ampere-Hours (AH) rating can be
found on the original equipment battery label. Be
certain that a replacement battery has the correct
Group Size number, as well as CCA, and RC or AH
ratings that equal or exceed the original equipment
specification for the vehicle being serviced. Battery
sizes and ratings are discussed in more detail below.
²Group Size- The outside dimensions and ter-
minal placement of the battery conform to standards
established by the Battery Council International
(BCI). Each battery is assigned a BCI Group Size
number to help identify a correctly-sized replace-
ment.
²Cold Cranking Amperage- The Cold Crank-
ing Amperage (CCA) rating specifies how much cur-
rent (in amperes) the battery can deliver for thirty
seconds at -18É C (0É F). Terminal voltage must not
fall below 7.2 volts during or after the thirty second
discharge period. The CCA required is generally
higher as engine displacement increases, depending
also upon the starter current draw requirements.
²Reserve Capacity- The Reserve Capacity (RC)
rating specifies the time (in minutes) it takes for bat-
tery terminal voltage to fall below 10.5 volts, at a
discharge rate of 25 amperes. RC is determined with
the battery fully-charged at 26.7É C (80É F). This rat-
ing estimates how long the battery might last after a
charging system failure, under minimum electrical
load.
²Ampere-Hours- The Ampere-Hours (AH) rat-
ing specifies the current (in amperes) that a battery
can deliver steadily for twenty hours, with the volt-
age in the battery not falling below 10.5 volts. This
rating is also sometimes identified as the twenty-
hour discharge rating.
BATTERY CLASSIFICATIONS & RATINGS
Part NumberBCI Group Size
ClassificationCold Cranking
AmperageReserve
CapacityAmpere -
HoursLoad Test
Amperage
56041113 65 625 120 Minutes 69 300
8F - 6 BATTERY SYSTEMWJ
BATTERY SYSTEM (Continued)