Tab 9 JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

(6) Slide speed control cable plastic mount towards
right of vehicle to remove cable from throttle body
bracket (Fig. 4).
(7) Remove servo cable from servo. Refer to Servo
Removal/Installation.
INSTALLATION - 3.7L
(1) Install end of cable to speed control servo.
Refer to Servo Removal/Installation.
(2) Slide speed control cable plastic mount into
throttle body bracket.
(3) Install speed control cable connector onto throt-
tle body bellcrank pin (push rearward to snap into
location).
(4) Slide throttle (accelerator) cable plastic mount
into throttle body bracket. Continue sliding until
cable release tab is aligned to hole in throttle body
mounting bracket.
(5) While holding throttle to wide open position,
place throttle cable pin into throttle body bellcrank.
(6) Install air filter resonator box to throttle body.
(7) Connect negative battery cable at battery.
(8) Before starting engine, operate accelerator
pedal to check for any binding.
SERVO
DESCRIPTION
The servo unit consists of a solenoid valve body,
and a vacuum chamber. The solenoid valve body con-
tains three solenoids:²Vacuum
²Vent
²Dump
The vacuum chamber contains a diaphragm with a
cable attached to control the throttle linkage.
OPERATION
The Powertrain Control Module (PCM) controls the
solenoid valve body. The solenoid valve body controls
the application and release of vacuum to the dia-
phragm of the vacuum servo. The servo unit cannot
be repaired and is serviced only as a complete assem-
bly.
Power is supplied to the servo's by the PCM
through the brake switch. The PCM controls the
ground path for the vacuum and vent solenoids.
The dump solenoid is energized anytime it receives
power. If power to the dump solenoid is interrupted,
the solenoid dumps vacuum in the servo. This pro-
vides a safety backup to the vent and vacuum sole-
noids.
The vacuum and vent solenoids must be grounded
at the PCM to operate. When the PCM grounds the
vacuum servo solenoid, the solenoid allows vacuum
to enter the servo and pull open the throttle plate
using the cable. When the PCM breaks the ground,
the solenoid closes and no more vacuum is allowed to
enter the servo. The PCM also operates the vent sole-
noid via ground. The vent solenoid opens and closes a
passage to bleed or hold vacuum in the servo as
required.
The PCM duty cycles the vacuum and vent sole-
noids to maintain the set speed, or to accelerate and
decelerate the vehicle. To increase throttle opening,
the PCM grounds the vacuum and vent solenoids. To
decrease throttle opening, the PCM removes the
grounds from the vacuum and vent solenoids. When
the brake is released, if vehicle speed exceeds 30
mph to resume, 35 mph to set, and the RES/ACCEL
switch has been depressed, ground for the vent and
vacuum circuits is restored.
REMOVAL
(1) Disconnect negative battery cable at battery.
(2) Disconnect vacuum line at servo (Fig. 5).
(3) Disconnect electrical connector at servo (Fig. 5).
(4) Remove coolant bottle nuts/bolts. Position bot-
tle forward a few inches.
(5) Disconnect servo cable at throttle body. Refer to
servo Cable Removal/Installation.
(6) Remove servo bracket mounting nuts (Fig. 5).
(7) Remove 2 mounting nuts holding servo cable
sleeve to bracket (Fig. 6).
(8) Pull speed control cable sleeve and servo away
from servo mounting bracket to expose cable retain-
ing clip (Fig. 6) and remove clip. Note: The servo
Fig. 4 SPEED CONTROL CABLE AT BRACKET
1 - THROTTLE CABLE BRACKET
2 - PLASTIC CABLE MOUNT
3 - SPEED CONTROL CABLE
8P - 4 SPEED CONTROLKJ
CABLE (Continued)

VEHICLE THEFT SECURITY
TABLE OF CONTENTS
page page
VEHICLE THEFT SECURITY
DESCRIPTION..........................1
OPERATION............................3
DIAGNOSIS AND TESTING - VEHICLE THEFT
SECURITY SYSTEM....................6
STANDARD PROCEDURE
STANDARD PROCEDURE - SKIS
INITIALIZATION........................8
STANDARD PROCEDURE - SENTRY KEY
TRANSPONDER PROGRAMMING..........8
DOOR CYLINDER LOCK SWITCH
DESCRIPTION..........................9
OPERATION...........................10
DIAGNOSIS AND TESTING - DOOR
CYLINDER LOCK SWITCH..............10
REMOVAL.............................10
INSTALLATION.........................10
HOOD AJAR SWITCH
DESCRIPTION.........................11
OPERATION...........................12
DIAGNOSIS AND TESTING - HOOD AJAR
SWITCH............................12REMOVAL.............................12
INSTALLATION.........................12
HOOD AJAR SWITCH BRACKET
REMOVAL.............................13
INSTALLATION.........................13
HOOD AJAR SWITCH STRIKER
REMOVAL.............................13
INSTALLATION.........................14
INTRUSION TRANSCEIVER MODULE
DESCRIPTION.........................14
OPERATION...........................15
REMOVAL.............................15
INSTALLATION.........................16
SIREN
DESCRIPTION.........................16
OPERATION...........................17
REMOVAL.............................17
INSTALLATION.........................17
TRANSPONDER KEY
DESCRIPTION.........................18
OPERATION...........................18
VEHICLE THEFT SECURITY
DESCRIPTION
The Vehicle Theft Security System (VTSS) is an
available factory-installed option on this model (Fig.
1). The VTSS is comprised of two primary sub-
systems: Vehicle Theft Alarm (VTA) and Sentry Key
Immobilizer System (SKIS). The VTA is an active
system that provides visual and audible responses as
deterrents to and warnings of unauthorized vehicle
tampering. The SKIS is a passive system that effec-
tively immobilizes the vehicle against unauthorized
operation. Following are paragraphs which describe
the various components that are included in each of
these subsystems of the VTSS.
Hard wired circuitry connects many of the VTSS
components to each other through the electrical sys-
tem of the vehicle. These hard wired circuits are
integral to several wire harnesses, which are routed
throughout the vehicle and retained by many differ-
ent methods. These circuits may be connected to each
other, to the vehicle electrical system and to the
VTSS components through the use of a combination
of soldered splices, splice block connectors, and many
different types of wire harness terminal connectorsand insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
VEHICLE THEFT ALARM The VTA is available in
two different configurations for this vehicle: One con-
figuration is designed for vehicles manufactured for
sale in North America; while, the other configuration
is designed for vehicles manufactured for sale in
markets outside of North America, also referred to as
Rest-Of-World or ROW. In addition, the VTA for
ROW is available in two versions: base and premium.
All vehicles equipped with VTA are also equipped
with the Remote Keyless Entry (RKE) system and
the Sentry Key Immobilizer System (SKIS), regard-
less of their market destination. The North American
and ROW base version of the VTA provides perimeter
vehicle protection by monitoring the vehicle doors,
the tailgate, the rear flip-up glass and, for vehicles
built for certain markets where it is required equip-
ment, the hood. If unauthorized vehicle use or tam-
pering is detected, these systems respond by pulsing
the horn and flashing certain exterior lamps. The
ROW premium version of the VTA is only available
KJVEHICLE THEFT SECURITY 8Q - 1

Theft Security System (VTSS) have a door cylinder
lock switch secured to the back of the key lock cylin-
der inside each front door (Fig. 2). The door cylinder
lock switch is a resistor multiplexed momentary
switch that is hard wired in series between the door
lock switch ground and right or left cylinder lock
switch mux circuits of the Body Control Module
(BCM) through the front door wire harness. The door
cylinder lock switches are driven by the key lock cyl-
inders and contain two internal resistors. One resis-
tor value is used for the Lock position, and one for
the Unlock position.
The door cylinder lock switches cannot be adjusted
or repaired and, if faulty or damaged, they must be
replaced.
OPERATION
The door cylinder lock switches are actuated by the
key lock cylinder when the key is inserted in the lock
cylinder and turned to the lock or unlock positions.
The door cylinder lock switch close a circuit between
the door lock switch ground circuit and the left or
right cylinder lock switch mux circuits through one of
two internal resistors for the Body Control Module
(BCM) when either front door key lock cylinder is in
the Lock, or Unlock positions. The BCM reads the
switch status through an internal pull-up, then uses
this information as an input for the Vehicle Theft
Security System (VTSS) operation.
The door cylinder lock switches and circuits can be
diagnosed using conventional diagnostic tools and
methods.
DIAGNOSIS AND TESTING - DOOR CYLINDER
LOCK SWITCH
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, further details
on wire harness routing and retention, as well as
pin-out and location views for the various wire har-
ness connectors, splices and grounds.
(1) Disconnect the door cylinder lock switch pigtail
wire connector from the door wire harness connector.
(2) Using a ohmmeter, check the switch resistance
checks between the two terminals in the door cylin-
der lock switch pigtail wire connector. Actuate the
switch by rotating the key in the door lock cylinder
to test for the proper resistance values in each of the
two switch positions, as shown in the Door Cylinder
Lock Switch Test table.
DOOR CYLINDER LOCK SWITCH TEST
Switch Position Resistance
( 10%)
Left Side Right Side
Lock (Clockwise) Unlock
(Counterclockwise)473 Ohms
Unlock
(Counterclockwise)Lock (Clockwise) 1.994 Kilohms
(3) If a door cylinder lock switch fails either of the
resistance tests, replace the faulty switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the outside door handle unit from the
outer door panel. (Refer to 23 - BODY/DOOR -
FRONT/EXTERIOR HANDLE - REMOVAL).
(3) Remove the retainer clip from the pin on the
back of the door lock cylinder (Fig. 3).
(4) Remove the lock lever from the pin on the back
of the door lock cylinder.
(5) Remove the door cylinder lock switch from the
back of the lock cylinder.
INSTALLATION
(1) Position the door cylinder lock switch onto the
back of the lock cylinder with its pigtail wire harness
oriented toward the bottom (Fig. 3).
Fig. 3 Lock Cylinder Lever Retainer Remove/Install
1 - LEVER
2 - RETAINER
3 - LOCK CYLINDER
4 - SWITCH
5 - PLIERS
6 - OUTSIDE DOOR HANDLE
8Q - 10 VEHICLE THEFT SECURITYKJ
DOOR CYLINDER LOCK SWITCH (Continued)

(2) Position the lock lever onto the pin on the back
of the door lock cylinder with the lever oriented
toward the rear.
(3) Install the retainer clip onto the pin on the
back of the door lock cylinder. Be certain that the
center tab of the retainer is engaged in the retention
hole on the lock lever.
(4) Reinstall the outside door handle unit onto the
outer door panel. (Refer to 23 - BODY/DOOR -
FRONT/EXTERIOR HANDLE - INSTALLATION).
(5) Reconnect the battery negative cable.
HOOD AJAR SWITCH
DESCRIPTION
The hood ajar switch is a normally closed, single
pole momentary switch that is used only on vehicles
equipped with the Vehicle Theft Security System
(VTSS) for sale in certain markets where it is
required equipment (Fig. 4). This switch consists of a
molded plastic body with a molded plastic mounting
bezel. The switch body has an integral molded con-nector receptacle on the lower end, while the spring-
loaded switch plunger extends from the upper end.
Two external latches integral to the mounting bezel
lock the switch into a keyed mounting hole in the
stamped steel switch mounting bracket. The mount-
ing bracket is fastened with two screws to the right
inner fender shield near the fender ledge in the
engine compartment. A molded plastic striker with
an integral retainer and mounting tab is secured to
the underside of the hood panel inner reinforcement
to actuate the switch plunger as the hood panel is
closed (Fig. 5). A single take out of the headlamp and
dash wire harness connects the switch to the vehicle
electrical system. The switch receives a path to
ground at all times through another take out of the
headlamp and dash wire harness with an eyelet ter-
minal connector that is secured by a ground screw to
the left inner fender shield in the engine compart-
ment.
The hood ajar switch cannot be adjusted or
repaired and, if faulty or damaged, it must be
replaced. The hood ajar switch striker is not intended
for reuse. If the striker is removed from the hood
inner reinforcement for any reason, it must be
replaced with a new unit.
Fig. 4 Hood Ajar Switch
1 - INNER FENDER
2 - SCREW (2)
3 - BRACKET
4 - HOOD AJAR SWITCH
5 - WIRE HARNESS CONNECTOR
Fig. 5 Hood Ajar Switch Striker
1 - STRIKER
2-TAB
3 - INNER HOOD REINFORCEMENT
4 - RETAINER
KJVEHICLE THEFT SECURITY 8Q - 11
DOOR CYLINDER LOCK SWITCH (Continued)

OPERATION
The hood ajar switch is normally held open as the
spring-loaded switch plunger is depressed by the
striker on the hood panel when the hood panel is
closed and latched. When the hood is opened, the
spring-loaded switch plunger extends from the switch
body and the switch contacts are closed. The hood
ajar switch is connected in series between ground
and the hood ajar switch sense input of the Body
Control Module (BCM). The BCM uses an internal
resistor pull up to monitor the state of the hood ajar
switch contacts. The hood ajar switch can be diag-
nosed using conventional diagnostic tools and meth-
ods.
DIAGNOSIS AND TESTING - HOOD AJAR
SWITCH
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
(1) Disconnect the headlamp and dash wire har-
ness connector for the hood ajar switch from the
switch connector receptacle.
(2) Check for continuity between the two terminals
in the connector receptacle of the hood ajar switch.
There should be continuity with the switch plunger
extended, and no continuity with the switch plunger
depressed. If not OK, replace the faulty hood ajar
switch.
REMOVAL
(1) Unlatch and open the hood.
(2) Disconnect and isolate the battery negative
cable.
(3) From the top of the hood ajar switch mounting
bracket, squeeze the two switch latch tabs together
and pull the switch upward (Fig. 6).
(4) Pull the hood ajar switch up through the hole
in the mounting bracket far enough to access and
disconnect the headlamp and dash wire harness con-
nector for the hood ajar switch from the switch con-
nector receptacle.(5) Remove the hood ajar switch from the mount-
ing bracket.
INSTALLATION
(1) Position the hood ajar switch near the hole in
the mounting bracket (Fig. 6).
(2) Reconnect the headlamp and dash wire harness
connector for the hood ajar switch to the switch con-
nector receptacle.
(3) From the top of the hood ajar switch mounting
bracket, use hand pressure to press the switch down-
ward into the mounting bracket until the latch tabs
lock it into place.
(4) Reconnect the battery negative cable.
(5) Close and latch the hood.
Fig. 6 Hood Ajar Switch Remove/Install
1 - INNER FENDER
2 - SCREW (2)
3 - BRACKET
4 - HOOD AJAR SWITCH
5 - WIRE HARNESS CONNECTOR
8Q - 12 VEHICLE THEFT SECURITYKJ
HOOD AJAR SWITCH (Continued)

HOOD AJAR SWITCH
BRACKET
REMOVAL
(1) Remove the hood ajar switch from the mount-
ing bracket. (Refer to 8 - ELECTRICAL/VEHICLE
THEFT SECURITY/HOOD AJAR SWITCH -
REMOVAL).
(2) If necessary, remove and set aside the engine
air cleaner housing for access to the hood ajar switch
mounting bracket screws.
(3) Remove the two screws that secure the hood
ajar switch bracket to the right fender inner shield
(Fig. 7).
(4) Remove the hood ajar switch bracket from the
right fender inner shield.
INSTALLATION
(1) Position the hood ajar switch bracket onto the
right fender inner shield (Fig. 7).
(2) Install and tighten the two screws that secure
the hood ajar switch bracket to the right fender inner
shield. Tighten the screws to 7 N´m (60 in. lbs.).
(3) If removed, reinstall the engine air cleaner
housing.(4) Reinstall the hood ajar switch into the mount-
ing bracket. (Refer to 8 - ELECTRICAL/VEHICLE
THEFT SECURITY/HOOD AJAR SWITCH -
INSTALLATION).
HOOD AJAR SWITCH STRIKER
REMOVAL
The hood ajar switch striker is not intended for
reuse. If the striker is removed from the hood inner
reinforcement for any reason, it must be replaced
with a new unit.
(1) Unlatch and open the hood.
(2) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the rearward end of the
hood ajar switch striker away from the inner hood
panel reinforcement far enough to disengage the inte-
gral retainer from its mounting hole (Fig. 8).
(3) Move the hood ajar switch striker slightly rear-
ward to disengage the integral mounting tab from
the forward mounting hole.
(4) Remove the hood ajar switch striker from the
inner hood panel reinforcement and discard.
Fig. 7 Hood Ajar Switch Bracket Remove/Install
1 - INNER FENDER
2 - SCREW (2)
3 - BRACKET
4 - HOOD AJAR SWITCH
5 - WIRE HARNESS CONNECTOR
Fig. 8 Hood Ajar Switch Striker Remove/Install
1 - STRIKER
2-TAB
3 - INNER HOOD REINFORCEMENT
4 - RETAINER
KJVEHICLE THEFT SECURITY 8Q - 13

INSTALLATION
The hood ajar switch striker is not intended for
reuse. If the striker is removed from the hood inner
reinforcement for any reason, it must be replaced
with a new unit.
(1) Position the new hood ajar switch striker to the
inner hood panel reinforcement (Fig. 8).
(2) Insert the integral mounting tab on the front of
the hood ajar switch striker into the forward mount-
ing hole in the inner hood panel reinforcement.
(3) Align the integral retainer on the rear of the
hood ajar switch striker with the rearward mounting
hole in the inner hood panel reinforcement.
(4) Using hand pressure, firmly press the hood
ajar switch striker rearward and upward against the
inner hood panel reinforcement until the hood ajar
switch striker retainer is fully engaged in the rear-
ward mounting hole in the inner hood panel rein-
forcement.
(5) Close and latch the hood.
INTRUSION TRANSCEIVER
MODULE
DESCRIPTION
An Intrusion Transceiver Module (ITM) is part of
the Rest-Of-World (ROW) premium version of the
Vehicle Theft Alarm (VTA) in the Vehicle Theft Secu-
rity System (VTSS) (Fig. 9). The ROW premium ver-
sion of the VTA is only available in vehicles built for
certain markets, where the additional features
offered by this system are required. The ITM is
located in the passenger compartment, on the lower
surface of the headliner near the center of the vehi-cle. This unit is designed to provide interior motion
detection, and serve as an interface between the
Body Control Module (BCM) and the alarm siren
module.
The ITM is concealed beneath a dedicated molded
plastic trim cover that approximates the size and
shape of a typical dome lamp housing. However,
rather than a lens, the ITM features three sets of
louvered openings in a molded lateral center rib for-
mation. One set of louvered openings is located at
each outboard end of the center rib, while the third
set is centered. Each of the louvered openings is cov-
ered on the inside by a single molded black plastic
sight shield that extends the length of the center rib
for appearance. The module is secured to a molded
plastic mounting bracket above the headliner by four
latch features that are integral to the underside of
the module housing. Besides the ITM, the trim cover
also conceals two plastic pins integral to the mount-
ing bracket that are used to secure the bracket to the
headliner with two stamped nuts that are installed
from below. An adhesive-backed foam pad is installed
above the ITM bracket between the headliner and
the roof panel to provide additional headliner stabili-
zation and support for the ITM mounting. Two small
notch-like service holes on the rear edge of the trim
cover afford access to the two integral rear latches of
the ITM for service removal (Fig. 10).
The ITM circuitry is contained within a black
molded plastic housing with four integral mounting
tabs that are secured to the back of the trim cover
with four screws. Concealed within the housing is the
Fig. 9 Intrusion Transceiver Module
1 - ITM
2 - HEADLINERFig. 10 Intrusion Transceiver Module
1 - TRIM COVER
2 - CONNECTOR RECEPTACLE
3 - HOUSING
4 - SCREW (4)
5 - SERVICE HOLE (2)
6 - LATCH FEATURE (4)
8Q - 14 VEHICLE THEFT SECURITYKJ
HOOD AJAR SWITCH STRIKER (Continued)

the engine compartment, on the front extension of
the right front wheel house panel below and behind
the right headlamp. This unit is designed to provide
the audible alert requirements for the ROW premium
VTA.
The alarm siren module consists of microprocessor-
based electronic control circuitry, the siren, and a
nickel metal hydride backup battery. All of the alarm
module components are protected and sealed within
a black molded plastic housing. A stamped steel
mounting bracket is secured to the module with
three stud plates and nuts that fit into slotted holes
at the top and each side of the bracket. The front
surface of the bracket features a tightly grouped
series of small holes that serves as an outlet for the
audible output of the alarm siren. The bottom of the
mounting bracket is bent at a right angle and has an
integral locating tab feature. Two mounting holes in
the horizontal surface of the bracket are used to
secure the alarm siren module to the wheel house
extension with two screws. An integral connector
receptacle extends forward from the upper left corner
of the alarm siren housing, and connects the unit to
the vehicle electrical system through a dedicated
take out and connector of the headlamp and dash
wire harness.
The alarm siren module cannot be repaired or
adjusted and, if faulty or damaged, it must be
replaced.
OPERATION
The microprocessor within the alarm siren module
performs the tasks required to provide the siren unit
features and functions based upon internal program-
ming and electronic arm and disarm message inputs
received from the Intrusion Transceiver Module
(ITM) over a dedicated serial bus communication cir-
cuit. The alarm siren module will self-detect prob-
lems with its internal and external power supply and
communication circuits, then send electronic mes-
sages indicating the problem to the ITM upon receiv-
ing a request from the ITM. The ITM will store a
Diagnostic Trouble Code (DTC) for a detected alarm
siren module fault that can be retrieved with the
DRBIIItscan tool over the Programmable Communi-
cations Interface (PCI) data bus network through the
16-way data link connector located on the driver side
lower edge of the instrument panel.
When the Rest-Of-World (ROW) premium version
of the Vehicle Theft Alarm (VTA) is armed, the alarm
siren module microprocessor continuously monitors
inputs from the ITM for messages to sound its inter-
nal siren and enters its auto-detect mode. While in
the auto-detect mode, if the alarm siren module
detects that its power supply or communication cir-
cuits are being tampered with or have been sabo-taged, it will sound an alarm and continue to operate
through its on-board backup battery. If the arm siren
module is in its disarmed mode when its power sup-
ply or communication circuits are interrupted, the
siren will not sound. The alarm module will also
notify the ITM when the backup battery requires
charging, and the ITM will send a message that will
allow the backup battery to be charged through the
battery current and ground circuits to the alarm
module only when the ignition switch is in the On
position and the engine is running. This will prevent
the charging of the alarm backup battery from
depleting the charge in the main vehicle battery
while the vehicle is not being operated.
The alarm siren module receives battery current
on a fused B(+) circuit through a fuse in the Power
Distribution Center (PDC), and receives ground
through a ground circuit and take out of the head-
lamp and dash wire harness. This ground take out
has a single eyelet terminal connector that is secured
by a ground screw to the left inner fender shield in
the engine compartment. These connections allow the
alarm siren module to remain operational, regardless
of the ignition switch position. The hard wired inputs
and outputs for the alarm siren module may be diag-
nosed and tested using conventional diagnostic tools
and procedures. However, conventional diagnostic
methods will not prove conclusive in the diagnosis of
the internal circuitry or the backup battery of the
alarm siren module, the ITM, the serial bus commu-
nication line, or the electronic message inputs to and
outputs from the alarm siren module. The most reli-
able, efficient, and accurate means to diagnose the
alarm siren module, the ITM, the serial bus commu-
nication line, and the electronic message inputs to
and outputs from the alarm siren module requires
the use of a DRBIIItscan tool. Refer to the appro-
priate diagnostic information.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disconnect the headlamp and dash wire har-
ness connector for the alarm siren module from the
module connector receptacle (Fig. 14).
(3) Remove the two screws that secure the alarm
siren module to the front extension of the right front
wheel house panel.
(4) Remove the alarm siren module from the front
extension of the right front wheel house panel.
INSTALLATION
(1) Position the alarm siren module onto the front
extension of the right front wheel house panel (Fig.
14).
KJVEHICLE THEFT SECURITY 8Q - 17
SIREN (Continued)

WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS.................. 1REAR WIPERS/WASHERS.................. 27
FRONT WIPERS/WASHERS
TABLE OF CONTENTS
page page
FRONT WIPERS/WASHERS
DESCRIPTION..........................2
OPERATION............................4
DIAGNOSIS AND TESTING - FRONT WIPER &
WASHER SYSTEM.....................6
CLEANING - FRONT WIPER & WASHER
SYSTEM.............................7
INSPECTION - FRONT WIPER & WASHER
SYSTEM.............................7
FRONT CHECK VALVE
DESCRIPTION..........................8
OPERATION............................9
REMOVAL.............................9
INSTALLATION..........................9
FRONT WASHER HOSES/TUBES
DESCRIPTION.........................10
OPERATION...........................10
FRONT WASHER NOZZLE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................11
INSTALLATION.........................11
FRONT WIPER ARM
DESCRIPTION.........................12
OPERATION...........................12
REMOVAL.............................12
INSTALLATION.........................13
FRONT WIPER BLADE
DESCRIPTION.........................13
OPERATION...........................14
REMOVAL.............................14
INSTALLATION.........................14
FRONT WIPER MODULE
DESCRIPTION.........................15
OPERATION...........................15REMOVAL.............................16
INSTALLATION.........................16
FRONT WIPER/WASHER SWITCH
DESCRIPTION.........................16
OPERATION...........................16
WASHER FLUID LEVEL SWITCH
DESCRIPTION.........................17
OPERATION...........................17
REMOVAL.............................17
INSTALLATION.........................18
WASHER PUMP/MOTOR
DESCRIPTION.........................18
OPERATION...........................19
REMOVAL.............................19
INSTALLATION.........................20
WASHER RESERVOIR
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................21
INSTALLATION.........................22
WIPER HIGH/LOW RELAY
DESCRIPTION.........................23
OPERATION...........................23
DIAGNOSIS AND TESTING - WIPER HIGH/
LOW RELAY.........................24
REMOVAL.............................24
INSTALLATION.........................24
WIPER ON/OFF RELAY
DESCRIPTION.........................25
OPERATION...........................25
DIAGNOSIS AND TESTING - WIPER ON/OFF
RELAY..............................26
REMOVAL.............................26
INSTALLATION.........................26
KJWIPERS/WASHERS 8R - 1

FRONT WASHER NOZZLE
DESCRIPTION
The two front washer nozzles have integral snap
features and an anti-rotation tab that secure them in
dedicated holes in the cowl plenum cover/grille panel
located near the base of the windshield (Fig. 7). The
domed upper surface of the washer nozzle is visible
on the top of the plenum cover/grille panel, and the
nozzle orifice is oriented towards the windshield
glass. The washer plumbing fittings for the washer
nozzles are concealed beneath the cowl plenum cover/
grille panel. These fluidic washer nozzles are con-
structed of molded plastic. The cowl plenum cover/
grille panel must be removed from the vehicle to
access the nozzles for service. The washer nozzles
cannot be adjusted or repaired. If faulty or damaged,
they must be replaced.
OPERATION
The two front washer nozzles are designed to dis-
pense washer fluid into the wiper pattern area on the
outside of the windshield glass. Pressurized washer
fluid is fed to each nozzle from the washer reservoir
by the washer pump/motor unit through a single
hose, which is attached to a barbed nipple on each
front washer nozzle below the cowl plenum cover/
grille panel. The washer nozzles incorporate a fluidic
design, which causes the nozzle to emit the pressur-
ized washer fluid as an oscillating stream to more
effectively cover a larger area of the glass area to be
cleaned.
REMOVAL
(1) Unlatch and open the hood.
(2) Remove both front wiper arms from the wiper
pivots. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/FRONT WIPER ARM - REMOVAL).
(3) Remove the cowl plenum cover/grille panel
from over the cowl plenum. (Refer to 23 - BODY/EX-
TERIOR/COWL GRILLE - REMOVAL).
(4) From the underside of the cowl plenum cover/
grille panel, disconnect the washer nozzle hose from
the barbed nipple of the front washer nozzle (Fig. 8).
(5)
From the underside of the cowl grille cover,
release the integral snap features of the front washer
nozzle and push the nozzle out through the mounting
hole toward the top side of the cowl plenum cover/grille
panel.
(6) Remove the front washer nozzle from the top of
the cowl plenum cover/grille panel.
INSTALLATION
(1) From the top of the cowl plenum cover/grille
panel, position the nipple end of the front washer
nozzle through the mounting hole and engage the
anti-rotation tab of the nipple into the anti-rotation
notch in the mounting hole.
(2) Push firmly and evenly on the top of the front
washer nozzle until the integral snap features lock
into place on the underside of the cowl plenum cover/
grille panel.
(3) From the underside of the cowl grille cover,
reconnect the washer hose to the barbed nipple of the
front washer nozzle (Fig. 8).
(4) Reinstall the washer hose for the front washer
nozzle into its routing clips on the underside of the
cowl plenum cover/grille panel.
Fig. 7 Front Washer Nozzle
1 - NIPPLE
2 - ANTI-ROTATION TAB
3 - FRONT WASHER NOZZLE
4 - ORIFICE
5 - LATCH (2)
Fig. 8 Front Washer Nozzle Remove/Install
1 - COWL GRILLE COVER (UNDERSIDE)
2 - FRONT WASHER NOZZLE
3 - WASHER NOZZLE HOSE
KJFRONT WIPERS/WASHERS 8R - 11