Tab 9 JEEP LIBERTY 2002 KJ / 1.G Workshop Manual

and maintain proper contact with the glass, even as
the blade is moved over the varied curvature found
across the glass surface. The wiper element flexor
provides the claws of the blade superstructure with a
rigid, yet flexible component on the element which
can be gripped. The rubber element is designed to be
stiff enough to maintain an even cleaning edge as it
is drawn across the glass, but resilient enough to
conform to the glass surface and flip from one clean-
ing edge to the other each time the wiper blade
changes directions.
REMOVAL
NOTE: The notched end of the wiper element flexor
should always be oriented towards the end of the
wiper blade that is nearest to the wiper motor out-
put shaft.
(1) Disengage the rear wiper arm support from the
rear wiper arm park ramp on the right side of the
tailgate just below the rear flip-up glass.
(2) Lift the rear wiper arm to raise the wiper blade
and element off of the tailgate and the rear flip-up
glass.
(3) To remove the wiper blade from the wiper arm,
carefully lift up the pivot block latch release tab on
the top of the wiper arm to unlatch it from the arm
(Fig. 13).(4) Raise the pivot block latch release tab until it
is perpendicular to the rear wiper blade superstruc-
ture (Fig. 14).
(5) Slide the rear wiper blade away from the tip of
the arm towards the pivot end of the arm far enough
to disengage the pivot block from the hook formation
on the end of the arm.
(6) Extract the hook formation on the tip of the
wiper arm from the window in the wiper blade pivot
block/latch unit.
CAUTION: Do not allow the wiper arm to spring
back against the tailgate or the flip-up glass without
the wiper blade in place or they may be damaged.
(7) Gently lower the wiper arm and place the arm
support in the park ramp.
INSTALLATION
NOTE: The notched end of the wiper element flexor
should always be oriented towards the end of the
wiper blade that is nearest to the wiper motor out-
put shaft.
(1) Lift the rear wiper arm support out of the tail
gate park ramp.
(2) Position the rear wiper blade near the hook for-
mation on the tip of the arm with the notched end of
the wiper element flexor oriented towards the end of
the wiper arm that is nearest to the wiper motor out-
put shaft.
Fig. 13 Rear Wiper Blade Release
1 - PIVOT BLOCK WINDOW
2 - TIP OF REAR WIPER ARM
3 - SUPERSTRUCTURE
4 - PIVOT BLOCK HINGE PIN
5 - LATCH RELEASE TAB
Fig. 14 Rear Wiper Blade Remove/Install
1 - SUPERSTRUCTURE
2 - HOOK
3 - ELEMENT
4 - LATCH RELEASE
5 - REAR WIPER ARM
8R - 40 REAR WIPERS/WASHERSKJ
REAR WIPER BLADE (Continued)

(3) Raise the pivot block latch release tab until it
is perpendicular to the rear wiper blade superstruc-
ture (Fig. 14).
(4) Insert the hook formation on the tip of the
wiper arm through the window in the wiper blade
pivot block/latch unit.
(5) Slide the wiper blade pivot block/latch up into
the hook formation on the tip of the wiper arm until
the hook is firmly seated against the pivot block.
(6) Press the pivot block latch release tab down-
ward until it snaps into its locked position over the
top of the wiper arm.
(7) Gently lower the wiper arm and place the arm
support in the tailgate park ramp.
REAR WIPER MOTOR
DESCRIPTION
The rear wiper motor is concealed within the tail-
gate, below the rear flip-up glass opening and behind
the tailgate inner trim panel. The end of the motor
output shaft that protrudes through the tailgate
outer panel to drive the rear wiper arm and blade is
the only visible component of the rear wiper motor
(Fig. 15). A rubber gasket, a bezel, and a nut secure
and seal the motor output shaft to the tailgate outer
panel. A molded plastic nut cover snaps onto the
bezel to conceal the nut and improve appearance. An
integral connector receptacle connects the rear wipermotor to the vehicle electrical system through a ded-
icated take out and connector of the tailgate wire
harness. The rear wiper motor consists of the follow-
ing major components:
²Bracket- The rear wiper motor bracket consists
of a stamped steel mounting plate for the wiper
motor that is secured with screws through two rub-
ber insulators to the tailgate inner panel.
²Rear Wiper Module- The rear wiper motor
electronic controls are concealed beneath a molded
plastic cover and includes the rear wiper system elec-
tronic logic and rear wiper motor electronic controls.
²Motor- The permanent magnet rear wiper
motor is secured with screws to the rear wiper motor
bracket. The wiper motor includes an integral trans-
mission, and the motor output shaft.
The rear wiper motor cannot be adjusted or
repaired. If any component of the motor is faulty or
damaged, the entire rear wiper motor unit must be
replaced. The motor output shaft gasket, bezel, nut,
and nut cover are available for service replacement.
OPERATION
The rear wiper motor receives non-switched bat-
tery current through a fuse in the Junction Block
(JB) on a fused B(+) circuit and is connected to
ground at all times. The rear wiper motor operation
is controlled by the vehicle operator through battery
current signal inputs received by the rear wiper
motor electronic control module from the rear wiper
switch circuitry that is integral to the right (wiper)
control stalk of the multi-function switch on the
steering column. The module also receives an exter-
nal control input from the flip-up glass ajar switch
sense circuit. If the rear wiper module senses that
the flip-up glass is ajar, it will not allow the rear
wiper motor to operate.
The rear wiper module electronic control logic uses
these inputs, its internal inputs, and its program-
ming to provide a continuous wipe mode, an inter-
mittent wipe mode, a wipe-after-wash mode, and off-
the-glass wiper blade parking. The wiper blade
cycling is controlled by the internal electronic con-
trols of the module. The module controls current flow
to the wiper motor brushes and provides an elec-
tronic speed control that speeds the wiper blade near
the center of the glass, but slows the wiper blade
during directional reversals at each end of the wipe
pattern and during wiper blade off-the-glass parking
for quieter operation. The wiper motor transmission
converts the rotary output of the wiper motor to the
back and forth wiping motion of the rear wiper arm
and blade on the rear flip-up glass.
Fig. 15 Rear Wiper Motor
1 - SCREW (2)
2 - INSULATOR (2)
3 - BRACKET
4 - OUTPUT SHAFT
5 - SEAL
6 - CONNECTOR RECEPTACLE
7 - COVER
8 - MOTOR
KJREAR WIPERS/WASHERS 8R - 41
REAR WIPER BLADE (Continued)

WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION...... 8Wa-01-1
COMPONENT INDEX................. 8Wa-02-1
POWER DISTRIBUTION.............. 8Wa-10-1
JUNCTION BLOCK................... 8Wa-12-1
GROUND DISTRIBUTION............. 8Wa-15-1
BUS COMMUNICATIONS............. 8Wa-18-1
CHARGING SYSTEM................. 8Wa-20-1
STARTING SYSTEM................. 8Wa-21-1
FUEL/IGNITION SYSTEM............. 8Wa-30-1
TRANSMISSION CONTROL SYSTEM.... 8Wa-31-1
VEHICLE SPEED CONTROL........... 8Wa-33-1
ANTILOCK BRAKES.................. 8Wa-35-1
VEHICLE THEFT SECURITY SYSTEM.... 8Wa-39-1
INSTRUMENT CLUSTER.............. 8Wa-40-1
HORN/CIGAR LIGHTER/POWER OUTLET . 8Wa-41-1
AIR CONDITIONING-HEATER.......... 8Wa-42-1
AIRBAG SYSTEM................... 8Wa-43-1
INTERIOR LIGHTING................. 8Wa-44-1BODY CONTROL MODULE............ 8Wa-45-1
AUDIO SYSTEM.................... 8Wa-47-1
REAR WINDOW DEFOGGER........... 8Wa-48-1
OVERHEAD CONSOLE................ 8Wa-49-1
FRONT LIGHTING................... 8Wa-50-1
REAR LIGHTING.................... 8Wa-51-1
TURN SIGNALS..................... 8Wa-52-1
WIPERS........................... 8Wa-53-1
TRAILER TOW...................... 8Wa-54-1
POWER WINDOWS.................. 8Wa-60-1
POWER DOOR LOCKS............... 8Wa-61-1
POWER MIRRORS.................. 8Wa-62-1
POWER SEAT...................... 8Wa-63-1
POWER SUNROOF.................. 8Wa-64-1
SPLICE INFORMATION............... 8Wa-70-1
CONNECTOR PIN-OUTS.............. 8Wa-80-1
CONNECTOR/GROUND/
SPLICE LOCATION................. 8Wa-91-1 KJWIRING
8Wa-1

8W-01 WIRING DIAGRAM INFORMATION
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING
DIAGRAMS...........................1
DESCRIPTION - CIRCUIT INFORMATION....5
DESCRIPTION - CIRCUIT FUNCTIONS......5
DESCRIPTION - SECTION IDENTIFICATION
AND INFORMATION....................6
DESCRIPTION - CONNECTOR, GROUND
AND SPLICE INFORMATION..............6
WARNINGS - GENERAL...................6
DIAGNOSIS AND TESTING - WIRING
HARNESS............................7
STANDARD PROCEDURE
STANDARD PROCEDURE -
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES...................8
STANDARD PROCEDURE - TESTING OF
VOLTAGE POTENTIAL...................8
STANDARD PROCEDURE - TESTING FOR
CONTINUITY..........................8STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND...................9
STANDARD PROCEDURE - TESTING FOR A
SHORT TO GROUND ON FUSES
POWERING SEVERAL LOADS............9
STANDARD PROCEDURE - TESTING FOR A
VOLTAGE DROP.......................9
SPECIAL TOOLS
WIRING/TERMINAL....................10
CONNECTOR
REMOVAL.............................10
INSTALLATION.........................13
DIODE
REMOVAL.............................13
INSTALLATION.........................13
TERMINAL
REMOVAL.............................13
INSTALLATION.........................13
WIRE
STANDARD PROCEDURE - WIRE SPLICING . . 13
WIRING DIAGRAM
INFORMATION
DESCRIPTION
DESCRIPTION - HOW TO USE WIRING
DIAGRAMS
DaimlerChrysler Corporation wiring diagrams are
designed to provide information regarding the vehi-
cles wiring content. In order to effectively use the
wiring diagrams to diagnose and repair
DaimlerChrysler Corporation vehicles, it is important
to understand all of their features and characteris-
tics.
Diagrams are arranged such that the power (B+)
side of the circuit is placed near the top of the page,
and the ground (B-) side of the circuit is placed near
the bottom of the page (Fig. 1).
All switches, components, and modules are shown
in the at rest position with the doors closed and the
key removed from the ignition (Fig. 2).Components are shown two ways. A solid line
around a component indicates that the component is
complete. A dashed line around the component indi-
cates that the component is being shown is not com-
plete. Incomplete components have a reference
number to indicate the page where the component is
shown complete.
It is important to realize that no attempt is made
on the diagrams to represent components and wiring
as they appear on the vehicle. For example, a short
piece of wire is treated the same as a long one. In
addition, switches and other components are shown
as simply as possible, with regard to function only.
SYMBOLS
International symbols are used throughout the wir-
ing diagrams. These symbols are consistent with
those being used around the world (Fig. 3).
KJ8W-01 WIRING DIAGRAM INFORMATION8Wa-01-1

8W-91 CONNECTOR/GROUND/SPLICE LOCATION
TABLE OF CONTENTS
page
CONNECTOR/GROUND/SPLICE LOCATION
DESCRIPTION..........................1
CONNECTOR/GROUND/SPLICE
LOCATION
DESCRIPTION
This section provides illustrations identifying con-
nector, ground, and splice locations in the vehicle.Connector, ground, and splice indexes are provided.
Use the wiring diagrams in each section for connec-
tor, ground, and splice identification. Refer to the
appropriate index for the proper figure number. For
items that are not shown in this section N/S is placed
in the Fig. column.
CONNECTORS
CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
A/C Compressor Clutch BK At A/C Compressor 2, 20
A/C Heater Control C1 BK Center of Dash, Behind
A/C-Heater ControlsN/S
A/C Heater Control C2 WT Center of Dash, Behind
A/C-Heater ControlsN/S
A/C High Pressure Switch (Diesel) GY Left Front Side of Engine
Compartment20
A/C Low Pressure Switch (LHD) GY Left Rear Side of Engine
Compartment31
A/C Low Pressure Switch (RHD) GY Right Rear Side of Engine
Compartment24
A/C Pressure Transducer (2.4L) BK Front Side of Engine 12, 15
A/C Pressure Transducer (3.7L) BK Front Side of Engine 2
Accelerator Pedal Position Sensor
(Diesel)BK Left Rear Side of Engine
Compartment19
Airbag Control Module C1 (ORC C1) YL Under Center Console 33, 37
Airbag Control Module C2 (ORC C2) BK Under Center Console 33, 37
Ambient Temperature Sensor BK Front of Engine
CompartmentN/S
Antenna Module C1 (BUX) Above Right Quarter Window 44, 45
Antenna Module C2 (BUX) Above Right Quarter Window N/S
Ash Receiver Lamp Center of Dash N/S
Back-Up Lamp Switch (2.4L) BK Right Side of Transmission 12
Back-Up Lamp Switch (M/T) (3.7L)
(Diesel)BK Left Side of Transmission 7, 22
Battery Temperature Sensor BK Left Side of Engine
Compartment30
KJ8W-91 CONNECTOR/GROUND/SPLICE LOCATION8Wa-91-1

ENGINE - 3.7L
TABLE OF CONTENTS
page page
ENGINE - 3.7L
DESCRIPTION..........................3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - PERFORMANCE............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - MECHANICAL..............6
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - LUBRICATION..............7
DIAGNOSIS AND TESTING - CYLINDER
COMPRESSION PRESSURE..............8
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE.......8
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE
GASKET SURFACE PREPARATION.........9
STANDARD PROCEDURE - REPAIR
DAMAGED OR WORN THREADS..........9
STANDARD PROCEDURE - ENGINE CORE
AND OIL GALLERY PLUGS..............10
REMOVAL.............................10
INSTALLATION.........................11
SPECIFICATIONS
TORQUE............................12
3.7L ENGINE.........................12
SPECIAL TOOLS
3.7L ENGINE.........................15
AIR CLEANER ELEMENT
REMOVAL - 3.7L........................19
INSTALLATION - 3.7L....................19
CYLINDER HEAD - LEFT
DESCRIPTION - VALVE GUIDES...........19
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC
LASH ADJUSTER.....................19
DIAGNOSIS AND TESTING - CYLINDER
HEAD GASKET.......................19
REMOVAL.............................20
CLEANING............................22
INSTALLATION.........................22
CAMSHAFT(S)
DESCRIPTION.........................23
REMOVAL.............................24
INSTALLATION.........................25
CYLINDER HEAD COVER(S)
DESCRIPTION.........................25
REMOVAL.............................25INSTALLATION.........................26
INTAKE/EXHAUST VALVES & SEATS
DESCRIPTION.........................26
STANDARD PROCEDURE - REFACING......26
REMOVAL.............................27
INSTALLATION.........................28
ROCKER ARM
DESCRIPTION.........................29
VALVE GUIDE SEALS
DESCRIPTION.........................29
VALVE SPRINGS
DESCRIPTION.........................29
REMOVAL.............................29
INSTALLATION.........................29
CYLINDER HEAD - RIGHT
DESCRIPTION
DESCRIPTION - CYLINDER HEAD........30
DESCRIPTION - VALVE GUIDES..........30
DESCRIPTION........................30
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC
LASH ADJUSTER.....................30
DIAGNOSIS AND TESTING - CYLINDER
HEAD GASKET.......................30
REMOVAL.............................31
CLEANING............................31
INSPECTION..........................32
INSTALLATION.........................32
CAMSHAFT(S)
DESCRIPTION.........................33
REMOVAL.............................33
INSTALLATION.........................33
CYLINDER HEAD COVER(S)
REMOVAL.............................34
INSTALLATION.........................34
INTAKE/EXHAUST VALVES & SEATS
STANDARD PROCEDURE - REFACING......34
REMOVAL.............................35
INSTALLATION.........................36
ROCKER ARM
DESCRIPTION.........................37
REMOVAL.............................37
INSTALLATION.........................37
VALVE GUIDE SEALS
DESCRIPTION.........................38
VALVE SPRINGS
DESCRIPTION.........................38
REMOVAL.............................38
INSTALLATION.........................38
KJENGINE - 3.7L 9 - 1

NOTE: Recheck bolt torque for engine lift plate
before removing engine.
(30) Secure the left and right engine wiring har-
nesses away from engine.
(31) Raise vehicle.
(32) Disconnect oxygen sensor wiring.
(33) Disconnect crankshaft postion sensor.
(34) Disconnect the engine block heater power
cable, if equipped.
(35) Disconnect the front propshaft at the front
differential and secure out of way.
NOTE: It is necessary to disconnect the front prop-
shaft for access to the starter and left side exhaust
flange.
(36) Remove the starter.
(37) Remove the ground straps from the left and
right side of the block.
(38) Disconnect the right and left exhaust pipes at
the manifolds and from the crossover, and remove
from the vehicle.
NOTE: The exhaust clamps at the manifolds cannot
be reused. New clamps must be used or leaks may
occur.
NOTE: For manual transmission vehicles, the trans-
mission must be removed from the vehicle, before
the engine can be removed. The manual transmis-
sion will contact the floorpan before the engine
clears the motor mounts, so it must be removed.
(39) Remove the structural cover.
(40) Remove torque convertor bolts, and mark
location for reassembly.
(41) Remove transmission bellhousing to engine
bolts.
(42) Loosen left and right engine mount thru bolts.
NOTE: It is not necessary to completely remove
engine mount thru bolts, for engine removal.
(43) Lower the vehicle.
(44) Support the transmission with a suitable jack.
(45) Connect a suitable engine hoist to the engine
lift plate.
(46) Remove engine from vehicle.
INSTALLATION
(1) Position the engine in the vehicle.
(2) Install both left and right side engine mounts
onto engine.
(3) Raise the vehicle.(4) Install the transmission bellhousing to engine
mounting bolts. Tighten the bolts to 41 N´m (30ft.
lbs.).
(5) Tighten the engine mount thru bolts.
(6) Install the torque convertor bolts.
(7) Connect the ground straps on the left and right
side of the engine.
(8) Install the starter.
(9) Connect the crankshaft position sensor.
(10) Install the engine block heater power cable, if
equipped.
CAUTION: The structural cover requires a specific
torque sequence. Failure to follow this sequence
may cause severe damage to the cover.
(11) Install the structural cover.
NOTE: New clamps must be used on exhaust man-
ifold flanges. Failure to use new clamps may result
in exhaust leaks.
(12) Install the left and right exhaust pipes.
(13) Connect the left and right oxygen sensors.
(14) Lower vehicle.
(15) Remove the engine lift plate.
(16) Connect the knock sensors.
(17) Connect the engine to body ground straps at
the left side of the cowl.
(18) Install the intake manifold.
(19) Install the engine oil dipstick tube.
(20) Install the power brake booster vacuum hose.
(21) Install the breather hoses.
(22) Install the PCV hose.
(23) Install the fuel rail.
(24) Install the coil over plugs.
(25) Connect the engine wiring harness at the fol-
lowing points:
²Intake air temperature (IAT) sensor
²Fuel Injectors
²Throttle Position (TPS) Switch
²Idle Air Control (IAC) Motor
²Engine Oil Pressure Switch
²Engine Coolant Temperature (ECT) Sensor
²Manifold Absolute Pressure MAP) Sensor
²Camshaft Position (CMP) Sensor
²Coil Over Plugs
²Crankshaft Position Sensor
(26) Connect lower radiator hose.
(27) Connect upper radiator hose.
(28) Connect throttle and speed control cables.
(29) Install the heater hose assembly.
(30) Install coolant recovery bottle.
(31) Install the power steering pump.
(32) Install the generator.
(33) Install the A/C compressor.
(34) Install the drive belt.
KJENGINE - 3.7L 9 - 11
ENGINE - 3.7L (Continued)

AIR CLEANER ELEMENT
REMOVAL - 3.7L
Housing removal is not necessary for element (fil-
ter) replacement.
(1) Pry up 2 spring clips (Fig. 3) from front of
housing cover (spring clips retain cover to housing).
(2) Release housing cover from 4 locating tabs
located on rear of housing, and remove cover.
(3) Remove air cleaner element (filter) from hous-
ing.
(4) Clean inside of housing before replacing ele-
ment.
INSTALLATION - 3.7L
(1) Install element into housing.
(2) Position housing cover into housing locating
tabs.
(3) Pry up spring clips and lock cover to housing.
If any air filter, air resonator, air intake tubes or
air filter housing clamps had been loosened or
removed, tighten them to 5 N´m (40 in. lbs.) torque.
CYLINDER HEAD - LEFT
DESCRIPTION - VALVE GUIDES
The valve guides are made of powered metal and
are pressed into the cylinder head. The guides are
not replaceable or serviceable, and valve guide ream-
ing is not recommended. If the guides are worn
beyond acceptable limits, replace the cylinder heads.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - HYDRAULIC LASH
ADJUSTER
A tappet-like noise may be produced from several
items. Check the following items.
(1) Engine oil level too high or too low. This may
cause aerated oil to enter the adjusters and cause
them to be spongy.
(2) Insufficient running time after rebuilding cylin-
der head. Low speed running up to 1 hour may be
required.
(3) Turn engine off and let set for a few minutes
before restarting. Repeat this several times after
engine has reached normal operating temperature.
(4) Low oil pressure.
(5) The oil restrictor in cylinder head gasket or the
oil passage to the cylinder head is plugged with
debris.
(6) Air ingested into oil due to broken or cracked
oil pump pick up.
(7) Worn valve guides.
(8) Rocker arm ears contacting valve spring
retainer.
(9) Rocker arm loose, adjuster stuck or at maxi-
mum extension and still leaves lash in the system.
(10) Oil leak or excessive cam bore wear in cylin-
der head.
(11) Faulty lash adjuster.
²Check lash adjusters for sponginess while
installed in cylinder head and cam on camshaft at
base circle. Depress part of rocker arm over adjuster.
Normal adjusters should feel very firm. Spongy
adjusters can be bottomed out easily.
²Remove suspected lash adjusters, and replace.
²Before installation, make sure adjusters are at
least partially full of oil. This can be verified by little
or no plunger travel when lash adjuster is depressed.
DIAGNOSIS AND TESTING - CYLINDER HEAD
GASKET
A cylinder head gasket leak can be located between
adjacent cylinders or between a cylinder and the
adjacent water jacket.
Fig. 3 AIR CLEANER ELEMENT - 3.7L
1 - AIR INTAKE HOSE
2 - HOSE CLAMP
3 - COVER
4 - CLIPS (2)
KJENGINE - 3.7L 9 - 19

INSTALLATION
CAUTION: Do not use harsh cleaners to clean the
cylinder head covers. Severe damage to covers
may occur.
NOTE: The gasket may be used again, provided no
cuts, tears, or deformation has occurred.
(1) Clean cylinder head cover and both sealing sur-
faces. Inspect and replace gasket as necessary.
(2) Tighten cylinder head cover bolts and double
ended studs to 12 N´m (105 in. lbs.).
(3) Install left side breather and connect breather
tube.
(4) Connect injector electrical connectors and injec-
tor harness retaining clips.
(5) Install the resonator and air inlet hose.
(6) Connect negative cable to battery.
INTAKE/EXHAUST VALVES &
SEATS
DESCRIPTION
The valves are made of heat resistant steel and
have chrome plated stems to prevent scuffing. Each
valve is actuated by a roller rocker arm which pivots
on a stationary lash adjuster. All valves use three
bead lock keepers to retain the springs and promote
valve rotation.
STANDARD PROCEDURE - REFACING
NOTE: Valve seats that are worn or burned can be
reworked, provided that correct angle and seat
width are maintained. Otherwise the cylinder head
must be replaced.
NOTE: When refacing valves and valve seats, it is
important that the correct size valve guide pilot be
used for reseating stones. A true and complete sur-
face must be obtained.
(1) Using a suitable dial indicator measure the
center of the valve seat Total run out must not
exceed 0.051 mm (0.002 in).
(2) Apply a small amount of Prussian blue to the
valve seat, insert the valve into the cylinder head,
while applying light pressure on the valve rotate the
Fig. 15 CYLINDER HEAD COVERS
1 - LEFT SIDE CYLINDER HEAD COVER
2 - RIGHT SIDE CYLINDER HEAD COVER
Fig. 16 CYLINDER HEAD COVER -TYPICAL
1 - SCREWS
2 - CYLINDER HEAD COVER
9 - 26 ENGINE - 3.7LKJ
CYLINDER HEAD COVER(S) (Continued)

TESTING VALVE SPRINGS
NOTE: Whenever the valves are removed from the
cylinder head it is recommended that the valve
springs be inspected and tested for reuse.
Inspect the valve springs for physical signs of wear
or damage. Turn table of tool C-647 until surface is
in line with the 40.69 mm (1.602 in.) mark on the
threaded stud and the zero mark on the front. Place
spring over the stud on the table and lift compress-
ing lever to set tone device. Pull on torque wrench
until Ping is heard. Take reading on torque wrench
at this instant. Multiply this reading by two. This
will give the spring load at test length. Fractional
measurements are indicated on the table for finer
adjustments. Refer to Specifications Section to obtain
specified height and allowable tensions. Replace any
springs that do not meet specifications (Fig. 19).
INSTALLATION
(1) coat the valve stem with clean engine oil and
insert it into the cylinder head.
(2) Install the valve stem seal. make sure the seal
is fully seated and that the garter spring at the top
of the seal is intact.
(3) Install the spring and the spring retainer (Fig.
20).
(4) Using the valve spring compressor, compress
the spring and install the two valve spring retainer
halves.(5) Release the valve spring compressor and make
sure the two spring retainer halves and the spring
retainer are fully seated.
(6) lubricate the camshaft journal with clean
engine oil then Position the camshaft (with the
sprocket dowel on the left camshaft at 11 o'clock and
the right camshaft at 12 o'clock), then position the
camshaft bearing caps.
(7) Install the camshaft bearing cap retaining
bolts. Tighten the bolts 9±13 N´m (100 in. lbs.) in ó
turn increments in the sequence shown (Fig. 21).
(8) Position the hydraulic lash adjusters and
rocker arms.
Fig. 19 Testing Valve Springs
1 - SPECIAL TOOL C-647
Fig. 20 Valve Assembly Configuration
1 - VALVE LOCKS (3±BEAD)
2 - RETAINER
3 - VALVE STEM OIL SEAL
4 - INTAKE VALVE
5 - EXHAUST VALVE
6 - VALVE SPRING
9 - 28 ENGINE - 3.7LKJ
INTAKE/EXHAUST VALVES & SEATS (Continued)