Fan JEEP LIBERTY 2002 KJ / 1.G Owner's Guide

(8) Disconnect the power steering cooler line from
cooler.
(9) Disconnect the radiator upper and lower hoses.
(10) Disconnect the overflow hose from radiator.
(11) The lower part of radiator is equipped with
two alignment dowel pins (Fig. 8). They are located
on the bottom of radiator tank and fit into rubber
grommets. These rubber grommets are pressed into
the radiator lower crossmember.
WARNING: THE AIR CONDITIONING SYSTEM (IF
EQUIPPED) IS UNDER A CONSTANT PRESSURE
EVEN WITH THE ENGINE OFF. REFER TO REFRIG-
ERANT WARNINGS IN, HEATING AND AIR CONDI-
TIONING BEFORE HANDLING ANY AIR
CONDITIONING COMPONENT.
NOTE: The radiator and radiator cooling fan can be
removed as an assembly. It is not necessary to
remove the cooling fan before removing or install-
ing the radiator.
(12) Gently lift up and remove radiator from vehi-
cle. Be careful not to scrape the radiator fins against
any other component. Also be careful not to disturb
the air conditioning condenser (if equipped).CLEANING
Clean radiator fins With the engine cold, apply cold
water and compressed air to the back (engine side) of
the radiator to flush the radiator and/or A/C con-
denser of debris.
INSPECTION
The radiator cooling fins should be checked for
damage or deterioration. Inspect cooling fins to make
sure they are not bent or crushed, these areas result
in reduced heat exchange causing the cooling system
to operate at higher temperatures. Inspect the plastic
end tanks for cracks, damage or leaks.
Inspect the radiator neck for damage or distortion.
INSTALLATION
CAUTION: Before installing the radiator or A/C con-
denser, be sure the radiator-to-body and radiator-to-
A/C condenser rubber air seals are properly
fastened to their original positions. These are used
at the top, bottom and sides of the radiator and A/C
condenser. To prevent overheating, these seals
must be installed to their original positions.
(1) Gently lower the radiator and fan shroud into
the vehicle. Guide the two radiator alignment dowels
into the rubber grommets located in lower radiator
crossmember.
(2) Connect the radiator upper and lower hoses
and hose clamps to radiator.
CAUTION: The tangs on the hose clamps must be
positioned straight down.
(3) Install coolant reserve/overflow tank hose at
radiator.
(4) Connect both transmission cooler lines at the
radiator.
(5) Install both radiator mounting bolts.
(6) Reconnect the electric cooling fan.
(7) Install the grill (Refer to 23 - BODY/EXTERI-
OR/GRILLE - INSTALLATION).
(8) Reinstall the cooling fan to the engine.
(9) Rotate the fan blades (by hand) and check for
interference at fan shroud.
(10) Refill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(11) Connect battery cable at battery.
(12) Start and warm engine. Check for leaks.
Fig. 8 Radiator Alignment Dowels - Typical
1 - RADIATOR
2 - ALIGNMENT DOWEL
3 - RADIATOR LOWER ISOLATOR
4 - RADIATOR LOWER CROSSMEMBER
7s - 24 ENGINEKJ
RADIATOR (Continued)

RADIATOR FAN - ELECTRIC
DESCRIPTION
The fan (Fig. 11) is electrically controlled by the
powertrain control module (PCM) through the fan
control relay. This relay is located on the left wheel
house in the engine compartment.
OPERATION
The electric radiator cooling fan is controlled by
the Powertrain Control Module (PCM) through the
radiator cooling fan relay. The PCM regulates fan
operation based on input from the engine coolant
temperature sensor, battery temperature sensor,air
conditioning select switch and vehicle speed.
The fan is not energized during engine cranking
regardless of the electrical input from the tempera-
ture sensors and ,air conditioning switch. However, if
engine operation conditions warrant fan engagement,
the fan will run once engine starts.
On vehicles NOT equipped with AC:The relay
is energized when the coolant temperature is above
80É C (176É F), or battery temperature sensor above ±
12É C (10É F). It will then de-energize when coolant
temperature drops below 82É C (180É F), or batter
temperature sensor below ± 9É C ( 16É F).
Vehicles Equipped with AC:In addition to using
coolant temperature and battery temperature sensorto control cooling fan operation, the cooling fan will
also be engaged when the ,air conditioning system is
activated. The relay is also energized when, air con-
ditioning is selected and coolant temperature is
above 95É C ( 203É F), or , air conditioning is selected
and battery temperature sensor is above 41É C (106É
F). It will then de-energize when , air conditioning is
selected and coolant temperature is below 92É C
(198É F), or , air conditioning is selected and battery
temperature is below 38É C (100É F).
REMOVAL
If the fan blade is bent, warped, cracked or dam-
aged in any way, it must be replacedonlywith a
replacement fan blade.Do not attempt to repair a
damaged fan blade.
NOTE: For 3.7L Heavy Duty/Max Cool/Trailer Tow
cooling package, the viscous fan cannot be
removed seperate from the shroud. Both fan and
shroud must be removed together.
(1) Disconnect battery negative cable.
(2) Using special tool 6958 spanner wrench and
8346 adapters, remove the viscous fan from the
water pump (Fig. 12).
(3) Gently lay fan into shroud.
(4) Disconnect the electrical connector for the elec-
tric fan, then disconnect connector from shroud.
Fig. 11 Radiator Cooling Fan - Typical
1 - RADIATOR
2 - ELECTRIC COOLING FAN CONNECTOR
3 - FAN SHROUD
4 - ELECTRIC COOLING FAN
Fig. 12 Viscous Fan and Fan Drive 3.7L
1 - SPECIAL TOOL 6958 SPANNER WRENCH WITH ADAPTER
PINS 8346
2-FAN
7s - 26 ENGINEKJ

(5) Remove the two fan shroud mounting bolts con-
necting the fan shroud to the radiator (Fig. 13).
(6) Remove the shroud and fan from the vehicle.
INSTALLATION
NOTE: For 3.7L Heavy Duty/Max Cool/Trailer Tow
cooling package, the viscous fan cannot be
installed seperate from the shroud. Both fan and
shroud must be installed together.
(1) Gently lay viscous fan into shroud.
(2) Install fan shroud assembly into the vehicle.
Tighten fan shroud to radiator bolts to (5.5 N´m (50
in. lbs.).
(3) Using special tool 6958 spanner wrench and
8346 adapters, install the viscous fan on the water
pump.
(4) Connect fan motor wire connector to harness
connector, and attach connector to shroud.
(5) Connect battery negative cable.
(6) Start engine and check fan operation.
WATER PUMP - 2.4L
DESCRIPTION
The water pump has a cast aluminum body and
housing with a stamped steel impeller. The water
pump bolts directly to the block (Fig. 14). The cylin-
der block to water pump seal is provided by a rubber
O-ring. The water pump is driven by the engine tim-
ing belt.
OPERATION
The water pump is the heart of the cooling system.
The coolant is pumped through the engine block, cyl-
inder head, heater core, and radiator.
REMOVAL - 2.4L ENGINE
(1) Disconnect negative cable from battery.
(2) Raise vehicle on a hoist.
(3) Remove the accessory drive belts (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(4) Remove the belt tensioner.
(5) Drain the cooling system (Refer to 7 - COOL-
ING - STANDARD PROCEDURE).
(6) Remove the generator.
(7) Remove the power steering pump.
(8) Remove the A/C compressor.
Fig. 13 Radiator Cooling Fan - Typical
1 - RADIATOR
2 - ELECTRIC COOLING FAN CONNECTOR
3 - FAN SHROUD
4 - ELECTRIC COOLING FAN
Fig. 14 Water Pump
1 - CYLINDER BLOCK
2 - WATER PUMP
KJENGINE7s-27
RADIATOR FAN - ELECTRIC (Continued)

²Fuel injectors
²Ignition coil(s)
²Certain relays/solenoids
²Certain sensors
DESCRIPTION - SENSOR RETURN
The Sensor Return circuits are internal to the Pow-
ertrain Control Module (PCM).
Sensor Return provides a low±noise ground refer-
ence for all engine control system sensors. Refer to
Power Grounds for more information.
OPERATION
OPERATION - PCM
The PCM operates the fuel system. The PCM is a
pre-programmed, triple microprocessor digital com-
puter. It regulates ignition timing, air-fuel ratio,
emission control devices, charging system, certain
transmission features, speed control, air conditioning
compressor clutch engagement and idle speed. The
PCM can adapt its programming to meet changing
operating conditions.
The PCM receives input signals from various
switches and sensors. Based on these inputs, the
PCM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to as Powertrain Control Module
(PCM) Outputs. The sensors and switches that pro-
vide inputs to the PCM are considered Powertrain
Control Module (PCM) Inputs.
The PCM adjusts ignition timing based upon
inputs it receives from sensors that react to: engine
rpm, manifold absolute pressure, engine coolant tem-
perature, throttle position, transmission gear selec-
tion (automatic transmission), vehicle speed, power
steering pump pressure, and the brake switch.
The PCM adjusts idle speed based on inputs it
receives from sensors that react to: throttle position,
vehicle speed, transmission gear selection, engine
coolant temperature and from inputs it receives from
the air conditioning clutch switch and brake switch.
Based on inputs that it receives, the PCM adjusts
ignition coil dwell. The PCM also adjusts the gener-
ator charge rate through control of the generator
field and provides speed control operation.
NOTE: PCM Inputs:
²A/C request (if equipped with factory A/C)
²A/C select (if equipped with factory A/C)
²A/C pressure transducer
²Auto shutdown (ASD) sense
²Battery temperature
²Battery voltage
²Brake switch²J1850 bus (+) circuits
²J1850 bus (-) circuits
²Camshaft position sensor signal
²Crankshaft position sensor
²Data link connection for DRB scan tool
²Engine coolant temperature sensor
²Fuel level (through J1850 circuitry)
²Generator (battery voltage) output
²Ignition circuit sense (ignition switch in on/off/
crank/run position)
²Intake manifold air temperature sensor
²Knock sensors (2 on 3.7L engine)
²Leak detection pump (switch) sense (if equipped)
²Manifold absolute pressure (MAP) sensor
²Oil pressure
²Oxygen sensors
²Park/neutral switch (auto. trans. only)
²Power ground
²Power steering pressure switch
²Sensor return
²Signal ground
²Speed control multiplexed single wire input
²Throttle position sensor
²Transfer case switch (4WD range position)
²Vehicle speed sensor
NOTE: PCM Outputs:
²A/C clutch relay
²Auto shutdown (ASD) relay
²J1850 bus (+/-) circuits for: speedometer, voltme-
ter, fuel gauge, oil pressure gauge/lamp, engine temp.
gauge and speed control warn. lamp
²Clutch pedal position switch override relay
²Data link connection for DRB scan tool
²EGR valve control solenoid (if equipped)
²EVAP canister purge solenoid
²Five volt sensor supply (primary)
²Five volt sensor supply (secondary)
²Fuel injectors
²Fuel pump relay
²Generator field driver (-)
²Generator field driver (+)
²Idle air control (IAC) motor
²Ignition coil(s)
²Leak detection pump (if equipped)
²Malfunction indicator lamp (Check engine lamp).
Driven through J1850 circuits.
²Oxygen sensor heater relays
²Oxygen sensors (pulse width modulated)
²Radiator cooling fan relay (pulse width modu-
lated)
²Speed control vacuum solenoid
²Speed control vent solenoid
²Tachometer (if equipped). Driven through J1850
circuits.
8E - 14 ELECTRONIC CONTROL MODULESKJ
POWERTRAIN CONTROL MODULE (Continued)

GENERATOR
DESCRIPTION
The generator is belt-driven by the engine using a
serpentine type drive belt. It is serviced only as a
complete assembly. If the generator fails for any rea-
son, the entire assembly must be replaced.
OPERATION
As the energized rotor begins to rotate within the
generator, the spinning magnetic field induces a cur-
rent into the windings of the stator coil. Once the
generator begins producing sufficient current, it also
provides the current needed to energize the rotor.
The stator winding connections deliver the induced
AC current to 3 positive and 3 negative diodes for
rectification. From the diodes, rectified DC current is
delivered to the vehicle electrical system through the
generator battery terminal.
Although the generators appear the same exter-
nally, different generators with different output rat-
ings are used on this vehicle. Be certain that the
replacement generator has the same output rating
and part number as the original unit. Refer to Spec-
ifications and see Generator Ratings for amperage
ratings and part numbers.
Noise emitting from the generator may be caused
by: worn, loose or defective bearings; a loose or defec-
tive drive pulley; incorrect, worn, damaged or misad-
justed fan drive belt; loose mounting bolts; a
misaligned drive pulley or a defective stator or diode.
REMOVAL
Gasoline Powered Engines
CAUTION: DISCONNECT NEGATIVE CABLE FROM
BATTERY BEFORE REMOVING BATTERY OUTPUT
WIRE FROM GENERATOR. FAILURE TO DO SO
CAN RESULT IN INJURY.
(1) Disconnect and isolate negative battery cable
at battery.
CAUTION: Never force a belt over a pulley rim
using a screwdriver. The synthetic fiber of the belt
can be damaged.CAUTION: When installing a serpentine accessory
drive belt, the belt MUST be routed correctly. The
water pump will be rotating in the wrong direction if
the belt is installed incorrectly, causing the engine
to overheat. Refer to belt routing label in engine
compartment, or refer to Belt Schematics in Cooling
System.
(2) Remove generator drive belt. Refer to 7, Cool-
ing System for procedures.
(3) Unsnap plastic protective cover (Fig. 2) from
B+ mounting stud.
(4) Remove B+ terminal mounting nut (Fig. 2) at
top of generator.
(5) Disconnect field wire electrical connector at
rear of generator (Fig. 2) by pushing on connector
tab.
(6) 2.4L Engine: Remove 2 generator mounting
bolts (Fig. 3).
(7) 3.7L Engine: Remove 1 vertical generator
mounting bolt and 2 horizontal mounting bolts (Fig.
4).
(8) Remove generator from vehicle.
Fig. 2 GENERATOR ELECTRICAL CONNECTORS -
TYPICAL
1 - PROTECTIVE CAP
2-B+NUT
3 - B+ TERMINAL
4 - FIELD ELECTRICAL CONNECTOR
KJCHARGING SYSTEM 8F - 25

WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
resistance in these circuits use a meter with a 10 -
megohm or greater impedance rating. In addition,
make sure the power is disconnected from the cir-
cuit. Circuits that are powered up by the vehicle's
electrical system can cause damage to the equip-
ment and provide false readings.
²Probing Tools - These tools are used for probing
terminals in connectors (Fig. 5). Select the proper
size tool from Special Tool Package 6807, and insert
it into the terminal being tested. Use the other end
of the tool to insert the meter probe.
INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly, check the following items.
²Connectors are fully seated
²Spread terminals, or terminal push out
²Terminals in the wiring assembly are fully
seated into the connector/component and locked into
position
²Dirt or corrosion on the terminals. Any amount
of corrosion or dirt could cause an intermittent prob-
lem
²Damaged connector/component casing exposing
the item to dirt or moisture
²Wire insulation that has rubbed through causing
a short to ground
²Some or all of the wiring strands broken inside
of the insulation
²Wiring broken inside of the insulation
Fig. 5 PROBING TOOL
1 - SPECIAL TOOL 6801
2 - PROBING END
KJ8W-01 WIRING DIAGRAM INFORMATION8Wa-01-7
WIRING DIAGRAM INFORMATION (Continued)

Component Page
Low Beam Relay..................... 8Wa-50
Manifold Absolute Pressure Sensor....... 8Wa-30
Multi-Function Switch........... 8Wa-50, 52, 53
Output Speed Sensor.................. 8Wa-31
Overhead Map/Reading Lamp........... 8Wa-44
Oxygen Sensors...................... 8Wa-30
Oxygen Sensor Downstream Relay........ 8Wa-30
Park Brake Switch.................... 8Wa-40
Park Lamp Relay..................... 8Wa-50
Park/Turn Signal Lamps............ 8Wa-50, 52
Passenger Airbag..................... 8Wa-43
Passenger Door Unlock Relay........... 8Wa-61
Passenger Seat Belt Switch............. 8Wa-40
Position Lamps...................... 8Wa-50
Power Distribution Center.............. 8Wa-10
Power Mirrors....................... 8Wa-62
Power Outlet........................ 8Wa-41
Power Seats......................... 8Wa-63
Power Steering Pressure Switch......... 8Wa-30
Power Windows...................... 8Wa-60
Powertrain Control Module............. 8Wa-30
Radiator Fans....................... 8Wa-30
Radio Choke......................... 8Wa-47
Radio.............................. 8Wa-47
Rear Fog Lamp Relay................. 8Wa-51
Rear Power Outlet.................... 8Wa-41
Rear Power Window Switch............. 8Wa-60
Rear Wheel Speed Sensor.............. 8Wa-35
Rear Window Defogger................. 8Wa-48
Rear Wiper Motor.................... 8Wa-53
Red Brake Warning Indicator Switch...... 8Wa-40Component Page
Remote Keyless Entry Module........... 8Wa-45
Remote Radio Switches................ 8Wa-47
Splices............................. 8Wa-10
Sentry Key Immobilizer Module.......... 8Wa-39
Shifter Assembly..................... 8Wa-31
Side Impact Airbag Control Modules...... 8Wa-43
Side Marker Lamps................ 8Wa-50, 52
Side Repeater Lamps............... 8Wa-50, 52
Siren.............................. 8Wa-49
Speed Control Servo................... 8Wa-33
Speed Control Switches................ 8Wa-33
Starter Motor Relay................... 8Wa-21
Starter Motor........................ 8Wa-21
Sunroof............................ 8Wa-64
Tail/Stop Lamps...................... 8Wa-51
Tailgate Cylinder Lock Switch........... 8Wa-61
Tailgate Flip-Up Ajar Switch............ 8Wa-61
Tailgate Lock Motor/Ajar Switch......... 8Wa-61
Throttle Position Sensor................ 8Wa-30
Trailer Tow.......................... 8Wa-54
Transfer Case Position Sensor........ 8Wa-30, 31
Transmission Control Module........... 8Wa-31
Transmission Control Relay............. 8Wa-31
Transmission Solenoid/TRS Assembly..... 8Wa-31
Visor/Vanity Lamps................... 8Wa-44
Washer Fluid Level Switch............. 8Wa-53
Washer Pump........................ 8Wa-53
Water In Fuel Sensor.................. 8Wa-30
Wheel Speed Sensors.................. 8Wa-35
Wiper High/Low Relay................. 8Wa-53
KJ8W-02 COMPONENT INDEX8Wa-02-1

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch Relay . . . 8Wa-10-11, 13, 22,
26
A/C Compressor Clutch.............. 8Wa-10-26
Auto Shut Down Relay...... 8Wa-10-10, 12, 19, 22
Battery....................... 8Wa-10-10, 12
Blower Motor Relay........... 8Wa-10-10, 12, 14
Blower Motor..................... 8Wa-10-14
Body Control Module................ 8Wa-10-23
Cabin Heater Relay........... 8Wa-10-13, 22, 26
Cabin Heater...................... 8Wa-10-26
Camshaft Position Sensor............ 8Wa-10-22
Capacitor...................... 8Wa-10-19, 21
Circuit Breaker No. 1............... 8Wa-10-16
Circuit Breaker No. 3 (JB)........... 8Wa-10-27
Clutch Interlock Switch.............. 8Wa-10-28
Clutch Switch Override Relay......... 8Wa-10-28
Coil On Plug No. 1................. 8Wa-10-21
Coil On Plug No. 2................. 8Wa-10-21
Coil On Plug No. 3................. 8Wa-10-21
Coil On Plug No. 4................. 8Wa-10-21
Coil On Plug No. 5................. 8Wa-10-21
Coil On Plug No. 6................. 8Wa-10-21
Coil Rail......................... 8Wa-10-19
Controller Antilock Brake . 8Wa-10-10, 11, 12, 13, 14
Daytime Running Lamp Relay........ 8Wa-10-16
Defogger Relay.................... 8Wa-10-24
EGR Solenoid..................... 8Wa-10-22
Engine Control Module.............. 8Wa-10-22
Fuel Heater Relay............... 8Wa-10-13, 18
Fuel Heater....................... 8Wa-10-18
Fuel Injector No. 1................. 8Wa-10-20
Fuel Injector No. 2................. 8Wa-10-20
Fuel Injector No. 3................. 8Wa-10-20
Fuel Injector No. 4................. 8Wa-10-20
Fuel Injector No. 5................. 8Wa-10-20
Fuel Injector No. 6................. 8Wa-10-20
Fuel Pressure Solenoid.............. 8Wa-10-22
Fuel Pump Module................. 8Wa-10-26
Fuel Pump Relay................ 8Wa-10-11, 26
Fuse 1.................. 8Wa-10-10, 12, 14, 25
Fuse 2.................. 8Wa-10-10, 12, 14, 15
Fuse 3.................. 8Wa-10-10, 12, 16, 25
Fuse 4..................... 8Wa-10-10, 12, 14
Fuse 5.................. 8Wa-10-10, 12, 17, 18
Fuse 6............... 8Wa-10-10, 12, 19, 22, 24
Fuse 7..................... 8Wa-10-10, 12, 15
Fuse 8..................... 8Wa-10-10, 12, 23
Fuse 9.................. 8Wa-10-10, 12, 13, 24
Fuse 10.............. 8Wa-10-10, 12, 13, 15, 18
Fuse 11.................... 8Wa-10-13, 15, 18
Fuse 12............ 8Wa-10-10, 11, 13, 15, 17, 18
Fuse 13............... 8Wa-10-10, 11, 13, 23, 27
Fuse 14.................... 8Wa-10-11, 13, 23
Fuse 15................. 8Wa-10-11, 13, 25, 27Component Page
Fuse 16................. 8Wa-10-19, 20, 22, 24
Fuse 17.......................... 8Wa-10-24
Fuse 18.......................... 8Wa-10-24
Fuse 19.................... 8Wa-10-11, 13, 24
Fuse 20.......................... 8Wa-10-27
Fuse 21.................... 8Wa-10-11, 13, 26
Fuse 22.......................... 8Wa-10-27
Fuse 24.................... 8Wa-10-11, 26, 29
Fuse 25................. 8Wa-10-11, 13, 14, 29
Fuse 26................. 8Wa-10-12, 19, 20, 22
Fuse 28.......................... 8Wa-10-28
Fuse 29.......................... 8Wa-10-15
Fuse 30.......................... 8Wa-10-24
Fuse 31.......................... 8Wa-10-27
Fuse 32.......................... 8Wa-10-27
Fuse 33.......................... 8Wa-10-16
Fuse 34.......................... 8Wa-10-15
Fuse 36.......................... 8Wa-10-27
Fuse 37.......................... 8Wa-10-29
Fuse 38.......................... 8Wa-10-29
Fuse 39.......................... 8Wa-10-29
Fusible Link................... 8Wa-10-10, 12
G202............................ 8Wa-10-23
Generator.................. 8Wa-10-10, 12, 22
Glow Plug Assembly................ 8Wa-10-18
Glow Plug Relay No. 1......... 8Wa-10-13, 18, 22
Glow Plug Relay No. 2......... 8Wa-10-13, 18, 22
High Beam Relay.................. 8Wa-10-16
Horn Relay....................... 8Wa-10-25
Ignition Switch . . . 8Wa-10-10, 11, 12, 13, 23, 27, 29
Junction Block . . . 8Wa-10-10, 11, 12, 13, 15, 16, 24,
25, 27, 29
Low Beam Relay................... 8Wa-10-25
Oxygen Sensor 1/1 Upstream......... 8Wa-10-19
Oxygen Sensor 1/2 Downstream.... 8Wa-10-19, 20
Oxygen Sensor 2/1 Upstream......... 8Wa-10-19
Oxygen Sensor 2/2 Downstream....... 8Wa-10-20
Oxygen Sensor Downstream Relay . . 8Wa-10-19, 20
Park Lamp Relay.................. 8Wa-10-16
Power Distribution Center . 8Wa-10-2, 3, 10, 11, 12,
13, 14, 15, 16, 17, 18, 19, 22, 23, 24, 25, 26, 27, 28
Power Window Master Switch......... 8Wa-10-29
Powertrain Control Module . . 8Wa-10-11, 19, 26, 28
Radiator Fan Relay.............. 8Wa-10-10, 14
Starter Motor Relay.............. 8Wa-10-23, 28
Starter Motor..................... 8Wa-10-23
Trailer Tow Circuit Breaker..... 8Wa-10-10, 12, 15
Trailer Tow Circuit Breaker.......... 8Wa-10-15
Trailer Tow Connector............... 8Wa-10-15
Trailer Tow Relay.................. 8Wa-10-15
Transmission Control Module . . . 8Wa-10-10, 17, 28
Transmission Control Relay........ 8Wa-10-10, 17
Transmission Solenoid/TRS Assembly . . . 8Wa-10-17
KJ8W-10 POWER DISTRIBUTION8Wa-10-1

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch...................8Wa-15-6
A/C Low Pressure Switch.................8Wa-15-3
A/C- Heater Control...................8Wa-15-7, 8
Airbag Control Module...................8Wa-15-7
Ash Receiver Lamp.....................8Wa-15-8
Battery.............................8Wa-15-2
Blend Door Actuator.....................8Wa-15-8
Blower Motor Relay.....................8Wa-15-4
Body Control Module....................8Wa-15-8
Brake Lamp Switch.....................8Wa-15-8
Cabin Heater.........................8Wa-15-6
Capacitor............................8Wa-15-2
Center High Mounted Stop Lamp...........8Wa-15-14
Cigar Lighter.........................8Wa-15-8
Compass Mini-Trip Computer..............8Wa-15-14
Controller Antilock Brake.................8Wa-15-2
Data Link Connector....................8Wa-15-2
Engine Control Module...................8Wa-15-7
Engine Coolant Level Sensor...............8Wa-15-6
Flip-Up Glass Release Motor..............8Wa-15-14
Front Wiper Motor......................8Wa-15-3
Fuel Heater..........................8Wa-15-6
Fuel Heater Relay......................8Wa-15-4
Fuel Pump Module.....................8Wa-15-15
G100.............................8Wa-15-2, 7
G101...............................8Wa-15-6
G102...............................8Wa-15-2
G103...............................8Wa-15-6
G104...............................8Wa-15-7
G105...............................8Wa-15-2
G106...............................8Wa-15-2
G110...............................8Wa-15-2
G111 .............................8Wa-15-3, 4
G112...............................8Wa-15-3
G200...............................8Wa-15-7
G201...............................8Wa-15-7
G202...............................8Wa-15-8
G300............................8Wa-15-9, 11
G301............................8Wa-15-9, 10
G302............................8Wa-15-9, 12
G310.........................8Wa-15-13, 14, 15
G311 ..............................8Wa-15-14
G312..............................8Wa-15-14
G320..............................8Wa-15-15
Hazard Switch/Combination Flasher..........8Wa-15-8
Headlamp Leveling Switch................8Wa-15-8
Heated Seat Module....................8Wa-15-10
High Note Horn.......................8Wa-15-3
Hood Ajar Switch.......................8Wa-15-4
Ignition Switch........................8Wa-15-8
Instrument Cluster.....................8Wa-15-8
Intrusion Sensor......................8Wa-15-14
Junction Block........................8Wa-15-8
Left Door Lock Switch...................8Wa-15-11
Left Fog Lamp........................8Wa-15-5
Left Front Door Ajar Switch...............8Wa-15-11
Left Front Door Lock Motor/Ajar Switch.......8Wa-15-11
Left Front Door Speaker..................8Wa-15-7
Left Front Park/Turn Signal Lamp...........8Wa-15-5
Left Headlamp........................8Wa-15-3
Left Heated Seat Assembly...............8Wa-15-10
Left Heated Seat Switch.................8Wa-15-10Component Page
Left Leveling Motor.....................8Wa-15-3
Left Position Lamp.....................8Wa-15-3
Left Power Mirror.....................8Wa-15-11
Left Power Seat Switch..................8Wa-15-10
Left Rear Door Ajar Switch...............8Wa-15-11
Left Rear Door Lock Motor/Ajar Switch.......8Wa-15-11
Left Side Impact Airbag Control Module........8Wa-15-9
Left Side Repeater Lamp..................8Wa-15-5
Left Tail/Stop Lamp....................8Wa-15-15
License Lamp........................8Wa-15-15
Line Pressure Sensor....................8Wa-15-2
Low Note Horn........................8Wa-15-3
Multi- Function Switch...................8Wa-15-8
Oxygen Sensor 1/2 Downstream.............8Wa-15-6
Oxygen Sensor 2/2 Downstream.............8Wa-15-6
Power Mirror Switch.................8Wa-15-11, 12
Power Outlet.........................8Wa-15-8
Power Steering Pressure Switch.............8Wa-15-6
Power Window Master Switch.............8Wa-15-10
Powertrain Control Module................8Wa-15-2
Radiator Fan Motor.....................8Wa-15-3
Radiator Fan Relay.....................8Wa-15-3
Radio..............................8Wa-15-7
Radio Choke..........................8Wa-15-9
Rear Power Outlet.....................8Wa-15-15
Rear Window Defogger..................8Wa-15-14
Rear Wiper Motor.....................8Wa-15-14
Red Brake Warning Indicator Switch..........8Wa-15-4
Right Door Lock Switch..................8Wa-15-12
Right Fog Lamp.......................8Wa-15-5
Right Front Door Ajar Switch..............8Wa-15-12
Right Front Door Lock Motor/Ajar Switch......8Wa-15-12
Right Front Door Speaker.................8Wa-15-7
Right Front Park/Turn Signal Lamp..........8Wa-15-5
Right Headlamp.......................8Wa-15-4
Right Heated Seat Assembly..............8Wa-15-10
Right Heated Seat Switch................8Wa-15-10
Right Leveling Motor....................8Wa-15-4
Right Position Lamp....................8Wa-15-4
Right Power Mirror....................8Wa-15-12
Right Power Seat Switch.................8Wa-15-10
Right Rear Door Ajar Switch..............8Wa-15-12
Right Rear Door Lock Motor/Ajar Switch......8Wa-15-12
Right Side Impact Airbag Control Module.......8Wa-15-9
Right Side Repeater Lamp.................8Wa-15-5
Right Tail/Stop Lamp...................8Wa-15-15
Sentry Key Immobilizer Module.............8Wa-15-8
Shifter Assembly.......................8Wa-15-9
Siren...............................8Wa-15-4
Speed Control Servo.....................8Wa-15-3
Starter Motor Relay.....................8Wa-15-4
Sunroof Motor........................8Wa-15-14
Tailgate Flip-Up Ajar Switch..............8Wa-15-14
Trailer Tow Brake Lamp Relay.............8Wa-15-13
Trailer Tow Connector...................8Wa-15-13
Trailer Tow Left Turn Relay...............8Wa-15-13
Trailer Tow Relay......................8Wa-15-13
Trailer Tow Right Turn Relay..............8Wa-15-13
Transmission Control Module...............8Wa-15-2
Transmission Control Relay................8Wa-15-4
Washer Fluid Level Switch................8Wa-15-3
KJ8W-15 GROUND DISTRIBUTION8Wa-15-1

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8Wa-30-34
A/C Compressor Clutch Relay..... 8Wa-30-34, 2, 3
A/C High Pressure Switch............ 8Wa-30-29
A/C Low Pressure Switch.......... 8Wa-30-8, 29
A/C Pressure Transducer....... 8Wa-30-11, 23, 12
Accelerator Pedal Position Sensor...... 8Wa-30-27
Auto Shut Down Relay . . 8Wa-30-13, 14, 15, 24, 28,
31, 16, 17, 2
Battery Temperature Sensor........ 8Wa-30-30, 7
Blower Motor Relay................. 8Wa-30-31
Body Control Module.............. 8Wa-30-8, 33
Boost Pressure Sensor............ 8Wa-30-26, 28
Brake Lamp Switch............ 8Wa-30-8, 32, 33
Cabin Heater...................... 8Wa-30-34
Cabin Heater Relay................. 8Wa-30-34
Camshaft Position Sensor....... 8Wa-30-10, 9, 28
Capacitor...................... 8Wa-30-19, 17
Clockspring..................... 8Wa-30-33, 7
Clutch Switch Override Relay.... 8Wa-30-13, 8, 32
Coil On Plug No. 1................. 8Wa-30-19
Coil On Plug No. 2................. 8Wa-30-20
Coil On Plug No. 3................. 8Wa-30-19
Coil On Plug No. 4................. 8Wa-30-20
Coil On Plug No. 5................. 8Wa-30-19
Coil On Plug No. 6................. 8Wa-30-20
Coil Rail......................... 8Wa-30-17
Controller Antilock Brake............ 8Wa-30-33
Crankshaft Position Sensor...... 8Wa-30-10, 9, 27
Data Link Connector.............. 8Wa-30-25, 6
Diagnostic Junction Port........... 8Wa-30-25, 6
EGR Solenoid..................... 8Wa-30-30
Engine Control Module . . 8Wa-30-24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36
Engine Coolant Temperature Sensor . 8Wa-30-11, 28,
12
Engine Oil Pressure Sensor..... 8Wa-30-11, 28, 12
Evap/Purge Solenoid................. 8Wa-30-2
Fuel Heater....................... 8Wa-30-31
Fuel Heater Relay.................. 8Wa-30-31
Fuel Injector No. 1............... 8Wa-30-18, 36
Fuel Injector No. 2............... 8Wa-30-18, 36
Fuel Injector No. 3............... 8Wa-30-18, 36
Fuel Injector No. 4............... 8Wa-30-18, 36
Fuel Injector No. 5................. 8Wa-30-18
Fuel Injector No. 6................. 8Wa-30-18
Fuel Pressure Sensor............... 8Wa-30-36
Fuel Pressure Solenoid.............. 8Wa-30-31
Fuel Pump Module............. 8Wa-30-30, 4, 5
Fuel Pump Relay.............. 8Wa-30-4, 2, 3, 5
Fuse 2........................... 8Wa-30-23
Fuse 6................... 8Wa-30-24, 28, 31, 2Component Page
Fuse 10.......................... 8Wa-30-35
Fuse 11.......................... 8Wa-30-35
Fuse 12....................... 8Wa-30-31, 33
Fuse 15...................... 8Wa-30-25, 2, 3
Fuse 16...... 8Wa-30-13, 14, 15, 24, 30, 34, 35, 16
Fuse 21.......................... 8Wa-30-34
Fuse 24...................... 8Wa-30-31, 2, 3
Fuse 26.................. 8Wa-30-18, 24, 17, 2
Fuse 28.......................... 8Wa-30-13
G100.................... 8Wa-30-19, 27, 17, 3
G101............................ 8Wa-30-23
G103................. 8Wa-30-15, 23, 31, 34, 16
G104............................ 8Wa-30-27
G111 ............................ 8Wa-30-31
G112 .......................... 8Wa-30-8, 23
G320........................... 8Wa-30-4, 5
Generator.................. 8Wa-30-24, 4, 3, 5
Glow Plug Assembly................ 8Wa-30-35
Glow Plug Relay No. 1.............. 8Wa-30-35
Glow Plug Relay No. 2.............. 8Wa-30-35
Idle Air Control Motor............ 8Wa-30-21, 22
Ignition Switch.................... 8Wa-30-32
Intake Air Temperature Sensor..... 8Wa-30-11, 12
Junction Block........... 8Wa-30-25, 31, 33, 2, 3
Knock Sensor...................... 8Wa-30-8
Leak Detection Pump.............. 8Wa-30-4, 5
Left Speed Control Switch.......... 8Wa-30-33, 7
Manifold Absolute Pressure Sensor . . 8Wa-30-11, 12
Oxygen Sensor 1/1 Upstream...... 8Wa-30-14, 15
Oxygen Sensor 1/2 Downstream . 8Wa-30-13, 14, 15
Oxygen Sensor 2/1 Upstream......... 8Wa-30-16
Oxygen Sensor 2/2 Downstream.... 8Wa-30-13, 16
Oxygen Sensor Downstream Relay . . 8Wa-30-13, 15,
16
Power Distribution Center . . 8Wa-30-13, 14, 15, 23,
24, 28, 30, 31, 34, 35, 16, 17, 2, 3
Power Steering Pressure Switch....... 8Wa-30-23
Powertrain Control Module . . . 8Wa-30-10, 13, 20, 8,
11, 14, 15, 18, 19, 21, 9, 23, 4, 12, 16, 17, 2, 22, 3,
6, 7, 5
Radiator Fan Motor................. 8Wa-30-23
Radiator Fan Relay................. 8Wa-30-23
Right Speed Control Switch......... 8Wa-30-33, 7
Shifter Assembly................. 8Wa-30-8, 32
Speed Control Servo................. 8Wa-30-8
Starter Motor Relay................ 8Wa-30-13
Throttle Position Sensor.......... 8Wa-30-21, 22
Transfer Case Position Sensor.... 8Wa-30-9, 23, 32
Transmission Control Module . . 8Wa-30-10, 8, 22, 6
Transmission Solenoid/Trs Assembly.... 8Wa-30-10
Water In Fuel Sensor............... 8Wa-30-29
KJ8W-30 FUEL/IGNITION SYSTEM8Wa-30-1