Fan JEEP LIBERTY 2002 KJ / 1.G Manual PDF
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 1661 of 1803
(5) Connect the test set hose or probe to the open
end of the leaking circuit. The test set gauge should
return to the 27 kPa (8 in. Hg.) setting shortly after
each connection is made. If OK, replace the faulty
disconnected component. If not OK, go to Step 6.
(6)
To locate a leak in a vacuum line, leave one end
of the line plugged and connect the test set hose or
probe to the other end of the line. Run your fingers
slowly along the line while watching the test set gauge.
The vacuum reading will fluctuate when your fingers
contact the source of the leak. To repair the vacuum
line, cut out the leaking section of the line. Then, insert
the loose ends of the line into a suitable length of 3 mil-
limeter (0.125 inch) inside diameter rubber hose.
STANDARD PROCEDURE - DIODE
REPLACEMENT
(1) Disconnect the battery negative cable and iso-
late it.
(2) Locate the diode in the harness, and remove
the protective covering.
(3) Remove the diode from the harness, pay atten-
tion to the current flow direction (Fig. 5).
(4) Remove the insulation from the wires in the
harness. Only remove enough insulation to solder in
the new diode.
(5) Install the new diode in the harness, making
sure current flow is correct. If necessary refer to the
appropriate wiring diagram for current flow.
(6) Solder the connection together using rosin core
type solder only.Do not use acid core solder.
(7) Tape the diode to the harness using electrical
tape making, sure the diode is completely sealed
from the elements.
(8) Re-connect the battery negative cable, and test
affected systems.
SPECIFICATIONS
A/C APPLICATION TABLE
Item Description Notes
Vehicle KJ- Liberty
System R134a w/ fixed
orifice tube
Compressor Sanden PXF-18 SP-10 PAG oil
Freeze±up
ControlA/C low
pressure switchaccumulator
mounted
Low psi Control opens < 25 psi
- resets > 43
psi
High psi Control switch - opens
> 450-490 psi -
resets <
270-330 psidischarge line
Control Head manual type
Mode Door vacuum
Blend Door electric
Recirculation
Doorvacuum
Blower Motor hardwired to
control headresistor block
Cooling Fan viscous for
cooling, single
speed electric
for A/C
Clutch Electro-
mechanical
Control relay PCM
Draw 2 - 3.7 amps @
12V 0.5V @ 70É F
Gap 0.0169- 0.0319
DRB IIIT
Reads TPS, RPM, A/C
switch test
Actuators clutch and fan
relay
Fig. 5 DIODE IDENTIFICATION
1 - CURRENT FLOW
2 - BAND AROUND DIODE INDICATES CURRENT FLOW
3 - DIODE AS SHOWN IN THE DIAGRAMS
KJHEATING & AIR CONDITIONING 24 - 9
HEATING & AIR CONDITIONING (Continued)
Page 1670 of 1803
electric cooling fan operations. The switch is located
on the discharge line near the compressor. The
switch is screwed onto a fitting that contains a
Schrader-type valve, which allows the switch to be
serviced without discharging the refrigerant system.
The discharge line fitting is equipped with an O-ring
to seal the switch connection.
OPERATION
The A/C high pressure switch is connected in series
electrically with the A/C low pressure switch between
ground and the Powertrain Control Module (PCM).
The switch contacts open and close causing the PCM
to turn the compressor clutch on and off. This pre-
vents compressor operation when the discharge line
pressure approaches high levels, and also reduces
electrical surging from compressor clutch engage-
ment.
The A/C high pressure switch controls the electric
cooling fan operation by monitoring refrigerant line
pressures. When the discharge line pressure rises
above 1900 to 2200 kPa (280 to 320 psi) the fan will
turn on. The cooling fan will turn off when the dis-
charge line pressure drops to 1600 kPa (235 psi).
The A/C high pressure switch controls the A/C
clutch operation by disengaging the clutch when the
discharge line pressure rises above 3100 to 3375 kPa
(450 to 490 psi). The switch contacts will close and
allow A/C clutch engagement when the discharge line
pressure drops to 1860 to 2275 kPa (270 to 330 psi).
The A/C high pressure switch is a factory-cali-
brated unit. The switch cannot be adjusted or
repaired and, if faulty or damaged, it must be
replaced.
DIAGNOSIS AND TESTING - A/C HIGH
PRESSURE SWITCH
Before performing diagnosis of the A/C high pres-
sure switch, verify that the refrigerant system has
the correct refrigerant charge. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/PLUMBING - STAN-
DARD PROCEDURE - REFRIGERANT SYSTEM
CHARGE)
For circuit descriptions and diagrams, (Refer to
Appropriate Wiring Information).
(1) Disconnect and isolate the battery negative
cable.
(2) Unplug the A/C high pressure switch wire har-
ness connector from the switch on the refrigerant
system fitting.
(3) On the four terminal A/C high pressure switch,
check for continuity between terminals C and D. On
the two terminal A/C high pressure switch, check for
continuity between both terminals of the switch.
There should be continuity. If OK, test and repair theA/C switch sense circuit as required. If not OK,
replace the faulty switch.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Unplug the wire harness connector from the
A/C high pressure switch, which is mounted to a fit-
ting on the non-flexible section of the discharge line
nearest the compressor.
(3) Unscrew the A/C high pressure switch from the
discharge line fitting.
(4) Remove the A/C high pressure switch from the
vehicle.
(5) Remove the O-ring seal from the discharge line
fitting and discard.
INSTALLATION
(1) Lubricate a new O-ring seal with clean refrig-
erant oil and install it on the discharge line fitting.
Use only the specified O-rings as they are made of a
special material for the R-134a system. Use only
refrigerant oil of the type recommended for the com-
pressor in the vehicle(Refer to 24 - HEATING & AIR
CONDITIONING - SPECIFICATIONS). (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING/RE-
FRIGERANT OIL - DESCRIPTION)
(2) Install and tighten the a/c high pressure switch
on the discharge line fitting. The switch should be
hand-tightened onto the discharge line fitting.
(3) Plug the wire harness connector into the a/c
high pressure switch.
(4) Connect the battery negative cable.
A/C LOW PRESSURE SWITCH
DESCRIPTION
The a/c low pressure switch is located on the top of
the accumulator. The switch is screwed onto an accu-
mulator fitting that contains a Schrader-type valve,
which allows the switch to be serviced without dis-
charging the refrigerant system. The accumulator fit-
ting is equipped with an O-ring to seal the switch
connection.
OPERATION
The a/c low pressure switch is connected in series
electrically with the a/c high pressure switch,
between ground and the Powertrain Control Module
(PCM). The switch contacts open and close causing
the PCM to turn the a/c compressor clutch on and
off. This regulates the refrigerant system pressure
and controls evaporator temperature. Controlling the
evaporator temperature prevents condensate water
24 - 18 CONTROLSKJ
A/C HIGH PRESSURE SWITCH (Continued)
Page 1719 of 1803
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P1478 Battery Temp Sensor Volts Out of
LimitInternal temperature sensor input voltage out of an
acceptable range.
P1479 Transmission Fan Relay Circuit An open or shorted condition detected in the transmission
fan relay circuit.
P1480 PCV Solenoid Circuit An open or shorted condition detected in the PCV
solenoid circuit.
P1481 EATX RPM Pulse Perf EATX RPM pulse generator signal for misfire detection
does not correlate with expected value.
P1482 Catalyst Temperature Sensor Circuit
Shorted LowCatalyst temperature sensor circuit shorted low.
P1483 Catalyst Temperature Sensor Circuit
Shorted High.Catalyst temperature sensor circuit shorted high.
P1484 Catalytic Converter Overheat
DetectedA catalyst overheat condition has been detected by the
catalyst temperature sensor.
P1485 Air Injection Solenoid Circuit An open or shorted condition detected in the air assist
solenoid circuit.
P1486 Evap Leak Monitor Pinched Hose
FoundLDP has detected a pinched hose in the evaporative hose
system.
P1487 Hi Speed Rad Fan CTRL Relay
CircuitAn open or shorted condition detected in the control
circuit of the #2 high speed radiator fan control relay.
P1488 Auxiliary 5 Volt Supply Output Too
LowAuxiliary 5 volt sensor feed is sensed to be below an
acceptable limit.
P1488 5 Volt Supply Voltage Low Sensor supply voltage for ECM sensors is too low.
P1489 High Speed Fan CTRL Relay Circuit An open or shorted condition detected in the control
circuit of the high speed radiator fan control relay.
P1490 Low Speed Fan CTRL Relay Circuit An open or shorted condition detected in control circuit of
the low speed radiator fan control relay.
P1491 Rad Fan Control Relay Circuit An open or shorted condition detected in the radiator fan
control relay control circuit. This includes PWM solid state
relays.
P1492 Ambient/Batt Temp Sen Volts Too
HighExternal temperature sensor input above acceptable
voltage.
P1492 (M) Ambient/Batt Temp Sensor Volts Too
HighBattery temperature sensor input voltage above an
acceptable range.
P1493 (M) Ambient/Batt Temp Sen Volts Too
LowExternal temperature sensor input below acceptable
voltage.
P1493 (M) Ambient/Batt Temp Sen Volts Too
LowBattery temperature sensor input voltage below an
acceptable range.
P1494 (M) Leak Detection Pump Sw or
Mechanical FaultIncorrect input state detected for the Leak Detection
Pump (LDP) pressure switch.
P1495 Leak Detection Pump Solenoid
CircuitAn open or shorted condition detected in the Leak
Detection Pump (LDP) solenoid circuit.
P1496 5 Volt Supply, Output Too Low 5 volt sensor feed is sensed to be below an acceptable
limit. ( less than 4v for 4 sec )
KJEMISSIONS CONTROL 25 - 13
EMISSIONS CONTROL (Continued)
Page 1720 of 1803
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P1498 High Speed Rad Fan Ground CTRL
Rly CircuitAn open or shorted condition detected in the control
circuit of the #3 high speed radiator fan control relay.
P1499 Hydraulic cooling fan solenoid circuit An open or shorted condition detected in the cooling fan
control solenoid circuit.
P1594 (G) Charging System Voltage Too High Battery voltage sense input above target charging voltage
during engine operation.
P1594 Charging System Voltage Too High Battery voltage sense input above target charging voltage
during engine operation.
P1595 Speed Control Solenoid Circuits An open or shorted condition detected in either of the
speed control vacuum or vent solenoid control circuits.
P1595 Speed Control Solenoid Circuits An open or shorted condition detected in the speed
control vacuum or vent solenoid circuits.
P1596 Speed Control Switch Always High Speed control switch input above maximum acceptable
voltage.
P1597 Speed Control Switch Always Low Speed control switch input below minimum acceptable
voltage.
P1597 Speed Control Switch Always Low Speed control switch input below the minimum acceptable
voltage.
P1598 A/C Pressure Sensor Volts Too High A/C pressure sensor input above maximum acceptable
voltage.
P1598 A/C Sensor Input Hi Problem detected in air conditioning electrical circuit.
P1599 A/C Pressure Sensor Volts Too Low A/C pressure sensor input below minimum acceptable
voltage.
P1599 A/C Sensor Input Lo Problem detected in air conditioning electrical circuit.
P1602 PCM not programmed
P1680 Clutch Released Switch Circuit Problem detected in clutch switch electrical circuit.
P1681 No I/P Cluster CCD/J1850
Messages ReceivedNo CCD/J1850 messages received from the cluster
control module.
P1682 (G) Charging System Voltage Too Low Battery voltage sense input below target charging voltage
during engine operation and no significant change in
voltage detected during active test of generator output
circuit.
P1682 Charging System Voltage Too Low Charging system output voltage low.
P1683 SPD CTRL PWR Relay; or S/C 12v
Driver CKTAn open or shorted condition detected in the speed
control servo power control circuit.
P1683 Spd ctrl pwr rly, or s/c 12v driver
circuitAn open or shorted condition detected in the speed
control servo power control circuit.
P1684 Batt Loss (disconnected) in last 50
StartsThe battery has been disconnected within the last 50
starts
P1685 SKIM Invalid Key - (Wrong or Invalid
Key MSG Received From SKIM)The engine controler has received an invalid key from the
SKIM.
P1686 No SKIM BUS Messages Received No CCD/J1850 messages received from the Smart Key
Immobilizer Module (SKIM).
25 - 14 EMISSIONS CONTROLKJ
EMISSIONS CONTROL (Continued)
Page 1747 of 1803
DIFFERENTIAL - TRAC-LOK - CLEANING . . 3-109,
3-77
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY...................3-107,3-75
DIFFERENTIAL - TRAC-LOK -
INSPECTION....................3-109,3-77
DIFFERENTIAL CASE BEARINGS -
INSTALLATION...............3-110,3-44,3-79
DIFFERENTIAL CASE BEARINGS -
REMOVAL..................3-110,3-43,3-79
DIMENSIONS - SPECIFICATIONS, FRAME . . . 13-3
DIMENSIONS - SPECIFICATIONS,
OPENING..........................23-111
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DIODE REPLACEMENT - STANDARD
PROCEDURE.........................24-9
DISASSEMBLY - POWER DISTRIBUTION
CENTER DISASSEMBLY.............8W-97-7
DISASSEMBLY, 4C RETAINER/BULKHEAD . 21-122
DISASSEMBLY, DIAGNOSIS AND
TESTING...........................21-83
DISASSEMBLY, DIFFERENTIAL......3-105,3-41
DISASSEMBLY, DIFFERENTIAL -
TRAC-LOK......................3-107,3-75
DISASSEMBLY, DISASSEMBLY - POWER
DISTRIBUTION CENTER.............8W-97-7
DISASSEMBLY, DISC BRAKE CALIPERS....5-14
DISASSEMBLY, HVAC HOUSING.........24-34
DISASSEMBLY, INPUT CLUTCH
ASSEMBLY.........................21-135
DISASSEMBLY, INSTRUMENT CLUSTER....8J-9
DISASSEMBLY, LOW/REVERSE CLUTCH . . 21-145
DISASSEMBLY, MANUAL - NV1500........21-4
DISASSEMBLY, MANUAL - NV3550.......21-35
DISASSEMBLY, OIL PUMP...............9-65
DISASSEMBLY, OIL PUMP.............21-149
DISASSEMBLY, PLANETARY GEARTRAIN . 21-159
DISASSEMBLY, SINGLE CARDAN
UNIVERSAL JOINTS....................3-8
DISASSEMBLY, TRANSFER CASE -
NV231............................21-182
DISASSEMBLY, TRANSFER CASE -
NV242............................21-218
DISASSEMBLY, VALVE BODY...........21-173
DISASSEMBLY, WHEEL CYLINDERS.......5-28
DISC - INSTALLATION, CLUTCH...........6-6
DISC - REMOVAL, CLUTCH...............6-6
DISC BRAKE CALIPER ADAPTER -
INSTALLATION........................5-18
DISC BRAKE CALIPER ADAPTER -
REMOVAL...........................5-18
DISC BRAKE CALIPERS - ASSEMBLY......5-16
DISC BRAKE CALIPERS - CLEANING......5-16
DISC BRAKE CALIPERS - DESCRIPTION....5-13
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-14
DISC BRAKE CALIPERS - INSPECTION.....5-16
DISC BRAKE CALIPERS - INSTALLATION . . . 5-17
DISC BRAKE CALIPERS - OPERATION.....5-14
DISC BRAKE CALIPERS - REMOVAL.......5-14
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-18
DISC BRAKE ROTOR - STANDARD
PROCEDURE.........................5-19
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISCHARGE LINE - INSTALLATION, A/C . . . 24-47
DISCHARGE LINE - REMOVAL, A/C.......24-46
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-2
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-6
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - REMOVAL,
POWER..........................8W-97-7
DISTRIBUTION CENTER ASSEMBLY,
ASSEMBLY - POWER
..............8W-97-10
DISTRIBUTION CENTER DISASSEMBLY,
DISASSEMBLY - POWER
............8W-97-7
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER
...................8W-97-2
DOO - INSTALLATION, FLOOR -
DEFROST
...........................24-37
DOOR - INSTALLATION
.........23-122,23-129DOOR - INSTALLATION, BLEND.........24-35
DOOR - INSTALLATION, PANEL..........24-36
DOOR - INSTALLATION, PASSENGER
AIRBAG............................8O-30
DOOR - INSTALLATION, RECIRC.........24-37
DOOR - REMOVAL.............23-122,23-129
DOOR - REMOVAL, BLEND.............24-35
DOOR - REMOVAL, DEFROST...........24-35
DOOR - REMOVAL, FLOOR - DEFROST....24-36
DOOR - REMOVAL, PASSENGER AIRBAG . . 8O-29
DOOR - REMOVAL, RECIRC............24-37
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-20
DOOR ACTUATOR - INSTALLATION,
FLOOR - DEFROST...................24-25
DOOR ACTUATOR - INSTALLATION,
PANEL.............................24-25
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION.....................24-26
DOOR ACTUATOR - REMOVAL, BLEND....24-20
DOOR ACTUATOR - REMOVAL, FLOOR -
DEFROST...........................24-24
DOOR ACTUATOR - REMOVAL, PANEL....24-24
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-26
DOOR AJAR INDICATOR - DESCRIPTION . . 8J-17
DOOR AJAR INDICATOR - OPERATION....8J-17
DOOR AJAR SWITCH - DESCRIPTION....8L-77
DOOR AJAR SWITCH - OPERATION........8L-77
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION........................8Q-9
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS AND TESTING.............8Q-10
DOOR CYLINDER LOCK SWITCH -
INSTALLATION......................8Q-10
DOOR CYLINDER LOCK SWITCH -
OPERATION.........................8Q-10
DOOR CYLINDER LOCK SWITCH -
REMOVAL..........................8Q-10
DOOR GLASS - INSTALLATION . . 23-122,23-129,
23-172
DOOR GLASS - REMOVAL......23-122,23-129,
23-172
DOOR LOCK / UNLOCK SWITCH -
INSTALLATION.......................8N-5
DOOR LOCK / UNLOCK SWITCH -
REMOVAL...........................8N-4
DOOR LOCK MOTOR - DESCRIPTION......8N-5
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING............................8N-5
DOOR LOCK MOTOR - OPERATION.......8N-5
DOOR LOCK RELAY - DESCRIPTION......8N-6
DOOR LOCK RELAY - DIAGNOSIS AND
TESTING............................8N-6
DOOR LOCK RELAY - INSTALLATION......8N-7
DOOR LOCK RELAY - OPERATION........8N-6
DOOR LOCK RELAY - REMOVAL.........8N-6
DOOR LOCK/UNLOCK SWITCH -
DIAGNOSIS AND TESTING..............8N-4
DOOR LOWER WEATHERSTRIP -
INSTALLATION......................23-186
DOOR LOWER WEATHERSTRIP -
REMOVAL.........................23-186
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT...............23-186
DOOR OUTER BELT MOLDING -
INSTALLATION, REAR................23-186
DOOR OUTER BELT MOLDING -
REMOVAL, FRONT...................23-186
DOOR OUTER BELT MOLDING -
REMOVAL, REAR....................23-186
DOOR PRIMARY WEATHERSTRIP -
INSTALLATION......................23-185
DOOR PRIMARY WEATHERSTRIP -
REMOVAL.........................23-185
DOOR SCUFF PLATE - INSTALLATION,
REAR.............................23-160
DOOR SCUFF PLATE - REMOVAL, REAR . . 23-160
DOOR SILL SCUFF PLATE -
INSTALLATION......................23-157
DOOR SILL SCUFF PLATE - REMOVAL
. . . 23-157
DOOR/HOUSING - INSTALLATION, FUEL
FILL
..............................23-141
DOOR/HOUSING - REMOVAL, FUEL FILL
. 23-141
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE
.................5-8
DRAIN AND FILL - STANDARD
PROCEDURE, FLUID
...........21-208,21-246DRAIN TUBE - INSTALLATION..........23-181
DRAIN TUBE - REMOVAL.............23-180
DRAINAGE AND WIND NOISE
DIAGNOSIS, DIAGNOSIS AND TESTING
- WATER ..........................23-176
DRAINING COOLING SYSTEM 3.7L
ENGINE - STANDARD PROCEDURE........7-12
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-14
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN........................7-28
DRIVE BELT - DIAGNOSIS AND TESTING,
SERPENTINE.........................7-15
DRIVE MOTOR - INSTALLATION........23-182
DRIVE MOTOR - REMOVAL............23-182
DRIVER AIRBAG - DESCRIPTION........8O-17
DRIVER AIRBAG - INSTALLATION.......8O-20
DRIVER AIRBAG - OPERATION..........8O-18
DRIVER AIRBAG - REMOVAL...........8O-19
DRIVER SEAT HEATER SWITCH -
DESCRIPTION.......................8G-11
DRIVER SEAT HEATER SWITCH -
INSTALLATION......................8G-13
DRIVER SEAT HEATER SWITCH -
OPERATION.........................8G-12
DRIVER SEAT HEATER SWITCH -
REMOVAL..........................8G-13
DRIVER SIDE BEZELS - INSTALLATION,
INSTRUMENT PANEL.................23-154
DRIVER SIDE BEZELS - REMOVAL,
INSTRUMENT PANEL.................23-153
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE...........8W-01-10
DRUM - DIAGNOSIS AND TESTING,
BRAKE..............................5-27
DRUM BRAKE - ADJUSTMENT, REAR......5-12
DRUM BRAKE - DESCRIPTION, REAR.....5-10
DRUM BRAKE - OPERATION, REAR.......5-11
DRUM BRAKE SHOES - INSTALLATION....5-11
DRUM BRAKE SHOES - REMOVAL........5-11
DRUM MACHINING - STANDARD
PROCEDURES, BRAKE.................5-27
DUCT - INSTALLATION, DEFROST/
DEMISTER..........................24-32
DUCT - INSTALLATION, FLOOR..........24-32
DUCT - INSTALLATION, FLOOR CONSOLE . 24-31
DUCT - REMOVAL, FLOOR.............24-32
DUCT - REMOVAL, FLOOR CONSOLE.....24-31
DUCT/DEMISTER ADAPTOR - REMOVAL,
DEFROST...........................24-32
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING............21-125
ELECTRIC - DESCRIPTION, RADIATOR
FAN ................................7-26
ELECTRIC - INSTALLATION, RADIATOR
FAN ................................7-27
ELECTRIC - INSTALLATION, WINDOW
REGULATOR.................23-126,23-134
ELECTRIC - OPERATION, RADIATOR FAN . . . 7-26
ELECTRIC - REMOVAL, RADIATOR FAN....7-26
ELECTRIC - REMOVAL, WINDOW
REGULATOR.................23-126,23-134
ELECTRICAL - DESCRIPTION............5-34
ELECTRICAL - OPERATION..............5-34
ELECTRICAL TESTER - STANDARD
PROCEDURE, USING MIDTRONICS.......8F-15
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-8
ELEMENT - DESCRIPTION, HEATED SEAT . 8G-13
ELEMENT - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-13
ELEMENT - OPERATION, HEATED SEAT . . . 8G-13
EMISSION CONTROL INFORMATION
(VECI) LABEL - DESCRIPTION,
VEHICLE..........................Intro.-8
EMISSION CONTROL SYSTEM -
DESCRIPTION........................25-1
END - INSTALLATION, TIE ROD.........19-16
END - REMOVAL, TIE ROD.............19-16
END CAP - INSTALLATION, INSTRUMENT
PANEL
............................23-153
END CAP - REMOVAL, INSTRUMENT
PANEL
............................23-153
END REMOVAL TOOL, SPECIAL TOOLS -
OUTER TIE ROD
.....................19-15
ENGINE - 3.7L - DESCRIPTION
............9-3
ENGINE - DESCRIPTION, 3.7L
............7-21
8 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1748 of 1803
ENGINE - DESCRIPTION, COOLING
SYSTEM 3.7L.........................7-1
ENGINE - DESCRIPTION, COOLING
SYSTEM ROUTING 3.7L.................7-2
ENGINE - INSTALLATION, 3.7L . . . 7-17,7-18,7-22
ENGINE - REMOVAL, 3.7L...........7-17,7-21
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 3.7L........7-12
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 3.7L.......7-12
ENGINE BLOCK - CLEANING.............9-39
ENGINE BLOCK - DESCRIPTION..........9-39
ENGINE BLOCK - INSPECTION...........9-40
ENGINE COOLANT - DESCRIPTION.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - DESCRIPTION...............7-19
ENGINE COOLANT TEMPERATURE
SENSOR - INSTALLATION...............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - OPERATION.................7-20
ENGINE COOLANT TEMPERATURE
SENSOR - REMOVAL...................7-20
ENGINE COOLANT THERMOSTAT -
OPERATION..........................7-21
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE..............9-10
ENGINE CRADLE CROSSMEMBER -
INSTALLATION........................13-6
ENGINE CRADLE CROSSMEMBER -
REMOVAL...........................13-6
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING.................9-4
ENGINE DIAGNOSIS - LUBRICATION -
DIAGNOSIS AND TESTING...............9-7
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING...............9-6
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING...............9-4
ENGINE FIRING ORDER, 2.4L 4-
CYLINDER...........................8I-2
ENGINE FIRING ORDER, 3.7L V-6.........8I-2
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE..........................9-9
ENGINE OIL - STANDARD PROCEDURE....9-61
ENGINE OIL LEAK - DIAGNOSIS AND
TESTING............................9-60
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING........................9-60
ENGINE, SPECIAL TOOLS - 3.7L..........9-15
ENGINE, SPECIFICATIONS - 3.7L.........9-12
ENGINE TEMPERATURE GAUGE -
DESCRIPTION.......................8J-18
ENGINE TEMPERATURE GAUGE -
OPERATION.........................8J-18
ENGINES - GENERATOR RATINGS, GAS . . . 8F-23
ENTRY MODULE - DESCRIPTION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-7
ENTRY MODULE - INSTALLATION,
REMOTE KEYLESS....................8N-7
ENTRY MODULE - OPERATION, REMOTE
KEYLESS............................8N-7
ENTRY MODULE - REMOVAL, REMOTE
KEYLESS............................8N-7
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, REMOTE KEYLESS............8N-8
ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE KEYLESS......8N-9
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-40
ERASING TRANSMITTER CODES -
STANDARD PROCEDURE...............8M-8
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-41
EVAPORATION CONTROL SYSTEM -
DESCRIPTION.......................25-24
EVAPORATOR - DESCRIPTION, A/C.......24-49
EVAPORATOR - INSTALLATION, A/C......24-49
EVAPORATOR - OPERATION, A/C........24-49
EVAPORATOR - REMOVAL, A/C..........24-49
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-27
EVAP/PURGE SOLENOID - INSTALLATION
. 25-27
EVAP/PURGE SOLENOID - OPERATION
....25-27
EVAP/PURGE SOLENOID - REMOVAL
.....25-27
EXCEPT DIESEL - TORQUE
.............8F-23
EXHAUST MANIFOLD - DESCRIPTION
.....9-69EXHAUST MANIFOLD - INSTALLATION.....9-70
EXHAUST MANIFOLD - REMOVAL.........9-69
EXHAUST SYSTEM - DESCRIPTION.......11-1
EXHAUST SYSTEM - DIAGNOSIS AND
TESTING............................11-2
EXTENSION HOUSING BUSHING -
NV3550 - INSTALLATION...............21-74
EXTENSION HOUSING BUSHING -
NV3550 - REMOVAL..................21-73
EXTENSION HOUSING SEAL - NV1500 -
INSTALLATION.......................21-32
EXTENSION HOUSING SEAL - NV1500 -
REMOVAL..........................21-32
EXTENSION HOUSING SEAL - NV3550 -
INSTALLATION.......................21-74
EXTENSION HOUSING SEAL - NV3550 -
REMOVAL..........................21-74
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING.....................8L-7
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-5
EXTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING....................8L-15
EXTERIOR HANDLE - INSTALLATION....23-123,
23-130,23-136
EXTERIOR HANDLE - REMOVAL . 23-123,23-130,
23-136
EXTERIOR NAME PLATES -
INSTALLATION......................23-141
EXTERIOR NAME PLATES - REMOVAL . . . 23-140
FAN - ELECTRIC - DESCRIPTION,
RADIATOR...........................7-26
FAN - ELECTRIC - INSTALLATION,
RADIATOR...........................7-27
FAN - ELECTRIC - OPERATION,
RADIATOR...........................7-26
FAN - ELECTRIC - REMOVAL, RADIATOR . . . 7-26
FAN - VISCOUS - CLEANING, RADIATOR . . . 7-29
FAN - VISCOUS - DESCRIPTION,
RADIATOR...........................7-27
FAN - VISCOUS - INSPECTION,
RADIATOR...........................7-29
FAN - VISCOUS - INSTALLATION,
RADIATOR...........................7-29
FAN - VISCOUS - OPERATION,
RADIATOR...........................7-27
FAN - VISCOUS - REMOVAL, RADIATOR....7-28
FAN DRIVE - DIAGNOSIS AND TESTING,
VISCOUS............................7-28
FASCIA - INSTALLATION, FRONT.........13-2
FASCIA - INSTALLATION, REAR..........13-2
FASCIA - REMOVAL, FRONT.............13-1
FASCIA - REMOVAL, REAR..............13-2
FASCIA SUPPORT - INSTALLATION,
REAR...............................13-3
FASCIA SUPPORT - REMOVAL, REAR......13-3
FASTENER IDENTIFICATION -
DESCRIPTION......................Intro.-1
FENDER - INSTALLATION, FRONT.......23-141
FENDER - REMOVAL, FRONT..........23-141
FILL - STANDARD PROCEDURE, FLUID
DRAIN......................21-208,21-246
FILL - STANDARD PROCEDURE,
TRANSMISSION.....................21-128
FILL DOOR/HOUSING - INSTALLATION,
FUEL.............................23-141
FILL DOOR/HOUSING - REMOVAL, FUEL . 23-141
FILL/CHECK LOCATIONS - DESCRIPTION,
FLUID...............................0-4
FILLER CAP - DESCRIPTION, FUEL.......25-27
FILLER CAP - OPERATION, FUEL........25-27
FILTER - DESCRIPTION, FUEL............14-7
FILTER - INSTALLATION, FUEL...........14-8
FILTER - INSTALLATION, INLET..........14-28
FILTER - INSTALLATION, OIL............9-63
FILTER - REMOVAL, FUEL...............14-7
FILTER - REMOVAL, INLET.............14-28
FILTER - REMOVAL, OIL
................9-63
FILTER REPLACEMENT - STANDARD
PROCEDURE, FLUID
.................21-126
FINESSE SANDING/BUFFING &
POLISHING - DESCRIPTION
...........23-163
FINISH - DESCRIPTION, BASE
COAT/CLEAR COAT
..................23-162
FIRING ORDER, 2.4L 4-CYLINDER -
ENGINE
..............................8I-2FIRING ORDER, 3.7L V-6 - ENGINE........8I-2
FITTING - CONNECTING ROD BEARING....9-49
FITTING - DESCRIPTION, QUICK
CONNECT...........................14-10
FITTING - MAIN BEARING...............9-45
FITTING - STANDARD PROCEDURE,
CONNECTING ROD BEARING............9-40
FITTING - STANDARD PROCEDURE,
PISTON.............................9-50
FITTING - STANDARD PROCEDURE,
PISTON RING........................9-52
FITTINGS - STANDARD PROCEDURE,
QUICK-CONNECT.....................14-10
FLARE MOLDINGS - INSTALLATION,
FRONT WHEEL OPENING.............23-145
FLARE MOLDINGS - INSTALLATION,
REAR WHEEL OPENING..............23-145
FLARE MOLDINGS - REMOVAL, FRONT
WHEEL OPENING...................23-145
FLARE MOLDINGS - REMOVAL, REAR
WHEEL OPENING...................23-145
FLARING - STANDARD PROCEDURE,
DOUBLE INVERTED.....................5-8
FLARING - STANDARD PROCEDURE, ISO....5-8
FLASHER - DESCRIPTION, COMBINATION . 8L-19
FLASHER - OPERATION, COMBINATION . . . 8L-19
FLEX PLATE - INSTALLATION............9-49
FLEX PLATE - REMOVAL................9-49
FLIP-UP GLASS - INSTALLATION.......23-136
FLIP-UP GLASS - REMOVAL...........23-136
FLIP-UP GLASS AJAR SWITCH -
DESCRIPTION.......................8L-77
FLIP-UP GLASS AJAR SWITCH -
OPERATION.........................8L-77
FLIP-UP GLASS LATCH - INSTALLATION . 23-136
FLIP-UP GLASS LATCH - REMOVAL.....23-136
FLIP-UP GLASS RELEASE SWITCH -
DIAGNOSIS AND TESTING..............8N-5
FLIP-UP GLASS SUPPORT CYLINDER -
INSTALLATION......................23-139
FLIP-UP GLASS SUPPORT CYLINDER -
REMOVAL.........................23-139
FLOOR - DEFROST DOO - INSTALLATION . . 24-37
FLOOR - DEFROST DOOR - REMOVAL....24-36
FLOOR - DEFROST DOOR ACTUATOR -
INSTALLATION.......................24-25
FLOOR - DEFROST DOOR ACTUATOR -
REMOVAL..........................24-24
FLOOR CONSOLE - INSTALLATION......23-158
FLOOR CONSOLE - REMOVAL..........23-158
FLOOR CONSOLE DUCT - INSTALLATION . . 24-31
FLOOR CONSOLE DUCT - REMOVAL.....24-31
FLOOR CONSOLE LID LATCH -
INSTALLATION......................23-158
FLOOR CONSOLE LID LATCH - REMOVAL . 23-158
FLOOR DUCT - INSTALLATION..........24-32
FLOOR DUCT - REMOVAL..............24-32
FLOOR MATS - INSTALLATION, CARPETS . 23-158
FLOOR MATS - REMOVAL, CARPETS....23-158
FLOOR SHIFT BOOT - INSTALLATION,
4WD .............................23-156
FLOOR SHIFT BOOT - REMOVAL, 4WD . . . 23-156
FLOW AND PRESSURE - DIAGNOSIS
AND TESTING, POWER STEERING........19-3
FLOW MANAGEMENT VALVE -
DESCRIPTION........................14-6
FLOW MANAGEMENT VALVE -
INSTALLATION........................14-7
FLOW MANAGEMENT VALVE -
OPERATION..........................14-6
FLOW MANAGEMENT VALVE - REMOVAL . . . 14-6
FLUID - DESCRIPTION, AUTOMATIC
TRANSMISSION.......................0-2
FLUID - DIAGNOSIS AND TESTING,
CAUSES OF BURNT..................21-125
FLUID - OPERATION, AUTOMATIC
TRANSMISSION.......................0-4
FLUID AND FILTER REPLACEMENT -
STANDARD PROCEDURE..............21-126
FLUID CAPACITIES - SPECIFICATIONS......0-4
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING......................21-125
FLUID CONTAMINATION - DIAGNOSIS
AND TESTING, BRAKE
..................5-26
FLUID COOLER - DESCRIPTION
.........19-20
FLUID COOLER - INSTALLATION
.........19-20
FLUID COOLER - OPERATION
...........19-20
FLUID COOLER - REMOVAL
............19-20
KJINDEX 9
Description Group-Page Description Group-Page Description Group-Page
Page 1759 of 1803
PRIMARY WEATHERSTRIP - REMOVAL,
DOOR............................23-185
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER........8N-9
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-1
PROGRAMMING - STANDARD
PROCEDURE, SENTRY KEY
TRANSPONDER.......................8Q-8
PROPELLER SHAFT - DIAGNOSIS AND
TESTING.............................3-1
PROPELLER SHAFT - FRONT -
INSTALLATION.........................3-6
PROPELLER SHAFT - FRONT - REMOVAL . . . 3-6
PROPELLER SHAFT - REAR -
INSTALLATION.........................3-7
PROPELLER SHAFT - REAR - REMOVAL....3-7
PROPELLER SHAFT ANGLE - STANDARD
PROCEDURES.........................3-3
PROPELLER SHAFT, SPECIFICATIONS.......3-6
PROPORTIONING VALVE - DIAGNOSIS
AND TESTING........................5-20
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER........................8F-26
PULLEY - INSTALLATION..............19-23
PULLEY - INSTALLATION, GENERATOR
DECOUPLER........................8F-30
PULLEY - OPERATION, GENERATOR
DECOUPLER........................8F-27
PULLEY - REMOVAL..................19-23
PULLEY - REMOVAL, GENERATOR
DECOUPLER........................8F-27
PUMP - ASSEMBLY, OIL................9-67
PUMP - ASSEMBLY, OIL..............21-151
PUMP - CLEANING, OIL..............21-150
PUMP - DESCRIPTION................19-17
PUMP - DESCRIPTION, FUEL...........14-15
PUMP - DESCRIPTION, LEAK DETECTION . 25-27
PUMP - DESCRIPTION, OIL............21-147
PUMP - DESCRIPTION, WATER..........7-29
PUMP - DISASSEMBLY, OIL.............9-65
PUMP - DISASSEMBLY, OIL...........21-149
PUMP - INITIAL OPERATION -
STANDARD PROCEDURE, POWER
STEERING..........................19-18
PUMP - INSPECTION, OIL...............9-66
PUMP - INSPECTION, OIL.............21-150
PUMP - INSTALLATION, LEAK
DETECTION.........................25-28
PUMP - INSTALLATION, OIL.............9-67
PUMP - OPERATION..................19-17
PUMP - OPERATION, FUEL.............14-15
PUMP - OPERATION, LEAK DETECTION . . . 25-28
PUMP - OPERATION, OIL.............21-147
PUMP - OPERATION, WATER............7-30
PUMP - REMOVAL, LEAK DETECTION....25-28
PUMP - REMOVAL, OIL.................9-65
PUMP AMPERAGE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-16
PUMP CAPACITY TEST - DIAGNOSIS
AND TESTING, FUEL..................14-15
PUMP FRONT SEAL - INSTALLATION,
OIL...............................21-152
PUMP FRONT SEAL - REMOVAL, OIL....21-152
PUMP MODULE - DESCRIPTION, FUEL....14-18
PUMP MODULE - INSTALLATION, FUEL . . . 14-19
PUMP MODULE - OPERATION, FUEL.....14-18
PUMP MODULE - REMOVAL, FUEL.......14-18
PUMP PRESSURE TEST - DIAGNOSIS
AND TESTING, FUEL..................14-15
PUMP RELAY - DESCRIPTION, FUEL.....14-34
PUMP RELAY - DIAGNOSIS AND
TESTING, FUEL......................14-34
PUMP RELAY - INSTALLATION, FUEL.....14-34
PUMP RELAY - OPERATION, FUEL.......14-34
PUMP RELAY - REMOVAL, FUEL........14-34
PUMP RELAYS - DIAGNOSIS AND
TESTING, ASD AND FUEL...............8I-4
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-20
PUMP VOLUME CHECK - STANDARD
PROCEDURE, OIL...................21-148
PUMP/MOTOR - DESCRIPTION, WASHER
. 8R-18
PUMP/MOTOR - INSTALLATION,
WASHER
...........................8R-20
PUMP/MOTOR - OPERATION, WASHER
. . . 8R-19
PUMP/MOTOR - REMOVAL, WASHER
....8R-19
QUARTER TRIM PANEL - INSTALLATION
. 23-159QUARTER TRIM PANEL - REMOVAL.....23-159
QUARTER WINDOW - INSTALLATION....23-172
QUARTER WINDOW - REMOVAL........23-172
QUICK CONNECT FITTING -
DESCRIPTION.......................14-10
QUICK LEARN - STANDARD
PROCEDURE, TCM...................8E-21
QUICK-CONNECT FITTINGS - STANDARD
PROCEDURE........................14-10
RACK - INSTALLATION, LUGGAGE......23-144
RACK - REMOVAL, LUGGAGE..........23-144
RADIAL-PLY TIRES - DESCRIPTION.......22-6
RADIATOR - CLEANING.................7-24
RADIATOR - DESCRIPTION..............7-22
RADIATOR - FAN - VISCOUS - CLEANING . . 7-29
RADIATOR - FAN - VISCOUS -
DESCRIPTION........................7-27
RADIATOR - FAN - VISCOUS -
INSPECTION.........................7-29
RADIATOR - FAN - VISCOUS -
INSTALLATION........................7-29
RADIATOR - FAN - VISCOUS -
OPERATION..........................7-27
RADIATOR - FAN - VISCOUS - REMOVAL . . . 7-28
RADIATOR - INSPECTION...............7-24
RADIATOR - INSTALLATION.............7-24
RADIATOR - REMOVAL.................7-23
RADIATOR CROSSMEMBER -
INSTALLATION......................23-146
RADIATOR CROSSMEMBER - REMOVAL . 23-146
RADIATOR FAN - ELECTRIC -
DESCRIPTION........................7-26
RADIATOR FAN - ELECTRIC -
INSTALLATION........................7-27
RADIATOR FAN - ELECTRIC -
OPERATION..........................7-26
RADIATOR FAN - ELECTRIC - REMOVAL . . . 7-26
RADIATOR PRESSURE CAP - CLEANING . . . 7-25
RADIATOR PRESSURE CAP -
DESCRIPTION........................7-25
RADIATOR PRESSURE CAP - DIAGNOSIS
AND TESTING........................7-25
RADIATOR PRESSURE CAP -
INSPECTION.........................7-25
RADIATOR PRESSURE CAP - OPERATION . . 7-25
RADIO - DESCRIPTION.................8A-8
RADIO - INSTALLATION................8A-9
RADIO - OPERATION...................8A-8
RADIO - REMOVAL....................8A-9
RADIO NOISE SUPPRESSION GROUND
STRAP - DESCRIPTION.................8A-9
RADIO NOISE SUPPRESSION GROUND
STRAP - INSTALLATION...............8A-11
RADIO NOISE SUPPRESSION GROUND
STRAP - OPERATION.................8A-10
RADIO NOISE SUPPRESSION GROUND
STRAP - REMOVAL...................8A-10
RAIL - DESCRIPTION, FUEL............14-21
RAIL - INSTALLATION, FUEL............14-24
RAIL - OPERATION, FUEL..............14-21
RAIL - REMOVAL, FUEL...............14-22
RAIL WEATHERSTRIP/RETAINER -
INSTALLATION, SIDE.................23-186
RAIL WEATHERSTRIP/RETAINER -
REMOVAL, SIDE....................23-186
RAMP - INSTALLATION, WIPER ARM
PARK..............................8R-43
RAMP - REMOVAL, WIPER ARM PARK . . . 8R-43
RANGE INDICATOR ILLUMINATION BULB
- INSTALLATION, TRANSMISSION........8L-83
RANGE INDICATOR ILLUMINATION BULB
- REMOVAL, TRANSMISSION
...........8L-82
RANGE SENSOR - DESCRIPTION,
TRANSMISSION
.....................21-168
RANGE SENSOR - OPERATION,
TRANSMISSION
.....................21-168
RATINGS, GAS ENGINES - GENERATOR
. . . 8F-23
RBI AXLE - INSTALLATION, 198
..........5-28
RBI AXLE - REMOVAL, 198
..............5-27
READING LAMP BULB - INSTALLATION
. . . 8L-79
READING LAMP BULB - REMOVAL
.......8L-79
READING LAMP SWITCH -
INSTALLATION
.......................8L-80
READING LAMP SWITCH - REMOVAL
.....8L-80
READING LAMP UNIT - INSTALLATION
. . . 8L-81
READING LAMP UNIT - REMOVAL
.......8L-81
REAR - DESCRIPTION
..................2-16REAR - INSTALLATION, CRANKSHAFT
OIL SEAL............................9-48
REAR - INSTALLATION, PROPELLER
SHAFT...............................3-7
REAR - INSTALLATION, SEAT..........23-168
REAR - INSTALLATION, SEAT BACK.....23-168
REAR - INSTALLATION, SEAT BACK
COVER............................23-169
REAR - INSTALLATION, SEAT BACK
CUSHION..........................23-170
REAR - INSTALLATION, SEAT BACK
FRAME............................23-171
REAR - INSTALLATION, SEAT CUSHION . . 23-171
REAR - REMOVAL, CRANKSHAFT OIL
SEAL...............................9-48
REAR AXLE - 198RBI - DESCRIPTION.....3-49
REAR AXLE - 198RBI - INSTALLATION.....3-54
REAR AXLE - 198RBI - OPERATION.......3-49
REAR AXLE - 198RBI - REMOVAL........3-54
REAR AXLE - 8 1/4 - ADJUSTMENTS......3-92
REAR AXLE - 8 1/4 - DESCRIPTION.......3-86
REAR AXLE - 8 1/4 - INSTALLATION......3-91
REAR AXLE - 8 1/4 - OPERATION.........3-86
REAR AXLE - 8 1/4 - REMOVAL..........3-91
REAR AXLE - SPECIFICATIONS...........3-62
REAR AXLE, SPECIAL TOOLS............3-63
REAR AXLE, SPECIFICATIONS............3-98
REAR BRAKE HOSE - INSTALLATION......5-10
REAR BRAKE HOSE - REMOVAL...........5-9
REAR CENTER SEAT BELT &
RETRACTOR - INSTALLATION...........8O-33
REAR CENTER SEAT BELT &
RETRACTOR - REMOVAL..............8O-32
REAR CHECK VALVE - DESCRIPTION.....8R-34
REAR CHECK VALVE - INSTALLATION....8R-35
REAR CHECK VALVE - OPERATION.......8R-34
REAR CHECK VALVE - REMOVAL........8R-34
REAR CROSSMEMBER - INSTALLATION....13-7
REAR CROSSMEMBER - REMOVAL.......13-7
REAR DOOR OUTER BELT MOLDING -
INSTALLATION......................23-186
REAR DOOR OUTER BELT MOLDING -
REMOVAL.........................23-186
REAR DOOR SCUFF PLATE -
INSTALLATION......................23-160
REAR DOOR SCUFF PLATE - REMOVAL . . 23-160
REAR DRUM BRAKE - ADJUSTMENT......5-12
REAR DRUM BRAKE - DESCRIPTION......5-10
REAR DRUM BRAKE - OPERATION........5-11
REAR FASCIA - INSTALLATION...........13-2
REAR FASCIA - REMOVAL...............13-2
REAR FASCIA SUPPORT - INSTALLATION . . 13-3
REAR FASCIA SUPPORT - REMOVAL......13-3
REAR FOG LAMP INDICATOR -
DESCRIPTION.......................8J-27
REAR FOG LAMP INDICATOR -
OPERATION.........................8J-27
REAR FOG LAMP RELAY - DESCRIPTION . . 8L-56
REAR FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-57
REAR FOG LAMP RELAY -
INSTALLATION.......................8L-58
REAR FOG LAMP RELAY - OPERATION . . . 8L-57
REAR FOG LAMP RELAY - REMOVAL.....8L-58
REAR GLASS HEATING GRID REPAIR -
STANDARD PROCEDURE...............8G-4
REAR HVAC CONTROL ASSEMBLY
WINDOW DEFOGGER FUNCTION -
DIAGNOSIS AND TESTING..............8G-9
REAR LAMP BULB - INSTALLATION......8L-59
REAR LAMP BULB - REMOVAL..........8L-58
REAR LAMP UNIT - INSTALLATION......8L-60
REAR LAMP UNIT - REMOVAL..........8L-59
REAR MOUNT - INSTALLATION..........9-57
REAR MOUNT - REMOVAL..............9-57
REAR OUTBOARD SEAT BELT &
RETRACTOR - INSTALLATION...........8O-34
REAR OUTBOARD SEAT BELT &
RETRACTOR - REMOVAL..............8O-33
REAR OUTPUT SHAFT SEAL -
INSTALLATION
......................21-212
REAR OUTPUT SHAFT SEAL - REMOVAL
. 21-210
REAR SEAL AREA LEAKS - DIAGNOSIS
AND TESTING
........................9-61
REAR SEAT BACK LATCH / LOCK -
INSTALLATION, FOLDING
.............23-170
REAR SEAT BACK LATCH / LOCK -
REMOVAL, FOLDING
.................23-170
20 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1768 of 1803
VALVE - INSTALLATION, FLOW
MANAGEMENT.......................14-7
VALVE - INSTALLATION, FRONT CHECK....8R-9
VALVE - INSTALLATION, FUEL TANK
CHECK.............................14-28
VALVE - INSTALLATION, PCV...........25-32
VALVE - INSTALLATION, REAR CHECK....8R-35
VALVE - INSTALLATION, VACUUM CHECK . 24-28
VALVE - OPERATION, FLOW
MANAGEMENT.......................14-6
VALVE - OPERATION, FRONT CHECK......8R-9
VALVE - OPERATION, FUEL TANK CHECK . . 14-28
VALVE - OPERATION, HIGH PRESSURE
RELIEF.............................24-42
VALVE - OPERATION, PCV..............25-31
VALVE - OPERATION, REAR CHECK......8R-34
VALVE - OPERATION, SOLENOID SWITCH . 21-161
VALVE - OPERATION, VACUUM CHECK....24-28
VALVE - REMOVAL, FLOW
MANAGEMENT.......................14-6
VALVE - REMOVAL, FRONT CHECK.......8R-9
VALVE - REMOVAL, FUEL TANK CHECK . . . 14-28
VALVE - REMOVAL, PCV...............25-32
VALVE - REMOVAL, REAR CHECK.......8R-34
VALVE - REMOVAL, VACUUM CHECK.....24-28
VALVE BODY - ASSEMBLY............21-176
VALVE BODY - CLEANING.............21-175
VALVE BODY - DESCRIPTION............21-171
VALVE BODY - DISASSEMBLY..........21-173
VALVE BODY - INSPECTION...........21-175
VALVE BODY - INSTALLATION..........21-177
VALVE BODY - OPERATION............21-171
VALVE BODY - REMOVAL.............21-172
VALVE GUIDE SEALS - DESCRIPTION . . 9-29,9-38
VALVE GUIDES - DESCRIPTION......9-19,9-30
VALVE SPRINGS - DESCRIPTION.....9-29,9-38
VALVE SPRINGS - INSTALLATION.....9-29,9-38
VALVE SPRINGS - REMOVAL........9-29,9-38
VALVE TIMING - DESCRIPTION...........9-71
VALVE TIMING - OPERATION............9-71
VALVES & SEATS - DESCRIPTION,
INTAKE/EXHAUST.....................9-26
VALVES & SEATS - INSTALLATION,
INTAKE/EXHAUST.................9-28,9-36
VALVES & SEATS - REMOVAL,
INTAKE/EXHAUST.................9-27,9-35
VANITY LAMP BULB - INSTALLATION.....8L-84
VANITY LAMP BULB - REMOVAL........8L-83
VAPOR CANISTER - DESCRIPTION.......25-33
VAPOR CANISTER - INSTALLATION......25-33
VAPOR CANISTER - OPERATION.........25-33
VAPOR CANISTER - REMOVAL..........25-33
VARIATION ADJUSTMENT - STANDARD
PROCEDURE, COMPASS...............8M-3
VEHICLE EMISSION CONTROL
INFORMATION (VECI) LABEL -
DESCRIPTION......................Intro.-8
VEHICLE IDENTIFICATION NUMBER -
DESCRIPTION......................Intro.-8
VEHICLE SAFETY CERTIFICATION LABEL
- DESCRIPTION.....................Intro.-9
VEHICLE THEFT SECURITY -
DESCRIPTION........................8Q-1
VEHICLE THEFT SECURITY - OPERATION . . 8Q-3
VEHICLE THEFT SECURITY SYSTEM -
DIAGNOSIS AND TESTING..............8Q-6
VERIFICATION TEST - STANDARD
PROCEDURE.........................8O-8
VIBRATION - DIAGNOSIS AND TESTING,
TIRE NOISE OR.......................22-8
VIBRATION DAMPER - INSTALLATION.....9-55
VIBRATION DAMPER - REMOVAL.........9-54
VIEW MIRROR - INSTALLATION, SIDE . . . 23-145
VIEW MIRROR - REMOVAL, REAR......23-161
VIEW MIRROR - REMOVAL, SIDE.......23-145
VISCOUS - CLEANING, RADIATOR - FAN . . . 7-29
VISCOUS - DESCRIPTION, RADIATOR -
FAN ................................7-27
VISCOUS - INSPECTION, RADIATOR -
FAN ................................7-29
VISCOUS - INSTALLATION, RADIATOR -
FAN
................................7-29
VISCOUS - OPERATION, RADIATOR -
FAN
................................7-27
VISCOUS - REMOVAL, RADIATOR - FAN
....7-28
VISCOUS FAN DRIVE - DIAGNOSIS AND
TESTING
............................7-28
VISOR - INSTALLATION, SUN
..........23-160VISOR - REMOVAL, SUN..............23-160
VISOR SUPPORT - INSTALLATION, SUN . . 23-160
VISOR SUPPORT - REMOVAL, SUN.....23-160
VOLT SUPPLIES - DESCRIPTION, 5......8E-13
VOLT SUPPLIES - OPERATION, 5........8E-15
VOLTAGE DROP - STANDARD
PROCEDURE, TESTING FOR A.......8W-01-10
VOLTAGE POTENTIAL - STANDARD
PROCEDURE, TESTING OF...........8W-01-9
VOLTAGE REGULATOR - DESCRIPTION....8F-31
VOLTAGE REGULATOR - OPERATION.....8F-31
VOLTAGE TEST - STANDARD
PROCEDURE, OPEN-CIRCUIT...........8F-12
VOLUME CHECK - STANDARD
PROCEDURE, OIL PUMP..............21-148
WAIT-TO-START INDICATOR -
DESCRIPTION.......................8J-35
WAIT-TO-START INDICATOR -
OPERATION.........................8J-35
WARNING - INSTALLATION............23-173
WARNING - REMOVAL...............23-173
WARNING - SAFETY PRECAUTIONS AND
WARNINGS..........................23-1
WARNING - SERVICE WARNINGS........24-39
WARNING - WINDSHIELD SAFETY
PRECAUTIONS......................23-173
WARNING, BRAKES - BASE..............5-2
WARNING, CLUTCH.....................6-2
WARNING, FRONT......................2-7
WARNING, REAR......................2-16
WARNING, RESTRAINT SYSTEM.........8O-5
WARNING SYSTEM - DESCRIPTION,
CHIME..............................8B-1
WARNING SYSTEM - DIAGNOSIS AND
TESTING, CHIME......................8B-6
WARNING SYSTEM - OPERATION,
CHIME..............................8B-2
WARNINGS, GENERAL..............8W-01-7
WARNINGS, WARNING - SAFETY
PRECAUTIONS........................23-1
WARNINGS, WARNING - SERVICE.......24-39
WASHER FLUID INDICATOR -
DESCRIPTION.......................8J-35
WASHER FLUID INDICATOR -
DIAGNOSIS AND TESTING..............8J-36
WASHER FLUID INDICATOR -
OPERATION.........................8J-36
WASHER FLUID LEVEL SWITCH -
DESCRIPTION.......................8R-17
WASHER FLUID LEVEL SWITCH -
INSTALLATION......................8R-18
WASHER FLUID LEVEL SWITCH -
OPERATION.........................8R-17
WASHER FLUID LEVEL SWITCH -
REMOVAL..........................8R-17
WASHER HOSES/TUBES - DESCRIPTION,
FRONT.............................8R-10
WASHER HOSES/TUBES - DESCRIPTION,
REAR..............................8R-35
WASHER HOSES/TUBES - OPERATION,
FRONT.............................8R-10
WASHER HOSES/TUBES - OPERATION,
REAR..............................8R-36
WASHER NOZZLE - DESCRIPTION,
FRONT.............................8R-11
WASHER NOZZLE - DESCRIPTION, REAR . 8R-36
WASHER NOZZLE - INSTALLATION,
FRONT.............................8R-11
WASHER NOZZLE - INSTALLATION,
REAR..............................8R-37
WASHER NOZZLE - OPERATION, FRONT . . 8R-11
WASHER NOZZLE - OPERATION, REAR . . . 8R-36
WASHER NOZZLE - REMOVAL, FRONT....8R-11
WASHER NOZZLE - REMOVAL, REAR....8R-36
WASHER PUMP/MOTOR - DESCRIPTION . . 8R-18
WASHER PUMP/MOTOR - INSTALLATION . 8R-20
WASHER PUMP/MOTOR - OPERATION . . . 8R-19
WASHER PUMP/MOTOR - REMOVAL.....8R-19
WASHER RESERVOIR - DESCRIPTION....8R-21
WASHER RESERVOIR - INSTALLATION . . . 8R-22
WASHER RESERVOIR - OPERATION
......8R-21
WASHER RESERVOIR - REMOVAL
.......8R-21
WASHER SYSTEM - CLEANING, FRONT
WIPER
..............................8R-7
WASHER SYSTEM - CLEANING, REAR
WIPER
.............................8R-32
WASHER SYSTEM - DIAGNOSIS AND
TESTING, FRONT WIPER
...............8R-6WASHER SYSTEM - DIAGNOSIS AND
TESTING, REAR WIPER...............8R-30
WASHER SYSTEM - INSPECTION, FRONT
WIPER..............................8R-7
WASHER SYSTEM - INSPECTION, REAR
WIPER.............................8R-33
WATER DRAINAGE AND WIND NOISE
DIAGNOSIS, DIAGNOSIS AND TESTING . . 23-176
WATER LEAKS - DIAGNOSIS AND
TESTING............................23-2
WATER PUMP - DESCRIPTION...........7-29
WATER PUMP - OPERATION.............7-30
WATERDAM - INSTALLATION....23-126,23-133
WATERDAM - REMOVAL........23-126,23-133
WATER-IN-FUEL INDICATOR -
DESCRIPTION.......................8J-37
WATER-IN-FUEL INDICATOR -
OPERATION.........................8J-37
WEAR INDICATORS - DIAGNOSIS AND
TESTING, TREAD......................22-8
WEAR PATTERNS - DIAGNOSIS AND
TESTING, TIRE.......................22-8
WEAR, STANDARD PROCEDURE -
MEASURING TIMING CHAIN.............9-71
WEATHERSTRIP - INSTALLATION, COWL . 23-185
WEATHERSTRIP - INSTALLATION, DOOR
LOWER...........................23-186
WEATHERSTRIP - INSTALLATION, DOOR
PRIMARY..........................23-185
WEATHERSTRIP - INSTALLATION,
SWING GATE BELTLINE...............23-186
WEATHERSTRIP - INSTALLATION,
SWING GATE OPENING...............23-186
WEATHERSTRIP - REMOVAL, COWL.....23-185
WEATHERSTRIP - REMOVAL, DOOR
LOWER...........................23-186
WEATHERSTRIP - REMOVAL, DOOR
PRIMARY..........................23-185
WEATHERSTRIP - REMOVAL, SWING
GATE BELTLINE.....................23-186
WEATHERSTRIP - REMOVAL, SWING
GATE OPENING.....................23-186
WEATHERSTRIP/RETAINER -
INSTALLATION, SIDE RAIL............23-186
WEATHERSTRIP/RETAINER -
INSTALLATION, WINDSHIELD A-PILLAR . . 23-187
WEATHERSTRIP/RETAINER - REMOVAL,
SIDE RAIL.........................23-186
WEATHERSTRIP/RETAINER - REMOVAL,
WINDSHIELD A-PILLAR...............23-186
WELD AND STRUCTURAL ADHESIVE
LOCATIONS - SPECIFICATIONS...........23-9
WHEEL - INSTALLATION, STEERING......19-12
WHEEL - REMOVAL, STEERING.........19-12
WHEEL ALIGNMENT - DESCRIPTION.......2-3
WHEEL ALIGNMENT - OPERATION.........2-3
WHEEL BALANCING - STANDARD
PROCEDURE.........................22-4
WHEEL CYLINDERS - ASSEMBLY.........5-29
WHEEL CYLINDERS - CLEANING.........5-28
WHEEL CYLINDERS - DISASSEMBLY......5-28
WHEEL CYLINDERS - INSPECTION........5-29
WHEEL CYLINDERS - INSTALLATION......5-29
WHEEL CYLINDERS - REMOVAL..........5-28
WHEEL MOUNTING - STANDARD
PROCEDURE........................22-10
WHEEL OPENING FLARE MOLDINGS -
INSTALLATION, FRONT...............23-145
WHEEL OPENING FLARE MOLDINGS -
INSTALLATION, REAR................23-145
WHEEL OPENING FLARE MOLDINGS -
REMOVAL, FRONT...................23-145
WHEEL OPENING FLARE MOLDINGS -
REMOVAL, REAR....................23-145
WHEEL REPLACEMENT - STANDARD
PROCEDURE........................22-10
WHEEL RUNOUT - DIAGNOSIS AND
TESTING, TIRES......................22-1
WHEEL SPEED SENSOR -
INSTALLATION, FRONT
.................5-34
WHEEL SPEED SENSOR -
INSTALLATION, REAR
..................5-35
WHEEL SPEED SENSOR - REMOVAL,
FRONT
..............................5-34
WHEEL SPEED SENSOR - REMOVAL,
REAR
...............................5-35
WHEELHOUSE SPLASH SHIELD -
INSTALLATION, FRONT
...............23-143
KJINDEX 29
Description Group-Page Description Group-Page Description Group-Page
Page 1771 of 1803
COOLANT TEMPERATURE SENSOR -
OPERATION, ENGINE...................7-21
COOLANT TEMPERATURE SENSOR -
REMOVAL, ENGINE....................7-21
COOLER - DESCRIPTION, TRANS.........7-30
COOLERS AND TUBES - STANDARD
PROCEDURE, FLUSHING................7-30
COOLING, SPECIAL TOOLS..............7-13
COOLING SYSTEM - OPERATION..........7-2
COOLING SYSTEM - REVERSE
FLUSHING - STANDARD PROCEDURE.....7-12
COOLING SYSTEM - STANDARD
PROCEDURE, DRAINING................7-11
COOLING SYSTEM - STANDARD
PROCEDURE, REFILLING................7-11
COOLING SYSTEM 2.4L ENGINE -
DESCRIPTION.........................7-1
COOLING SYSTEM DIAGNOSIS CHART -
DIAGNOSIS AND TESTING...............7-5
COOLING SYSTEM LEAKS - DIAGNOSIS
AND TESTING.........................7-2
CORE AND OIL GALLERY PLUGS -
STANDARD PROCEDURE, ENGINE.........9-9
COVER - CLEANING, CYLINDER HEAD.....9-26
COVER - INSPECTION, CYLINDER HEAD . . . 9-26
COVER - INSTALLATION, CYLINDER
HEAD...............................9-26
COVER - REMOVAL, CYLINDER HEAD.....9-26
COVER(S) - INSTALLATION, TIMING
BELT ...............................9-53
COVER(S) - REMOVAL, TIMING BELT......9-53
CRANKSHAFT - DESCRIPTION...........9-32
CRANKSHAFT - INSPECTION.............9-34
CRANKSHAFT - INSTALLATION...........9-34
CRANKSHAFT - OPERATION.............9-33
CRANKSHAFT - REMOVAL..............9-33
CRANKSHAFT END PLAY - STANDARD
PROCEDURE.........................9-33
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION........................9-37
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL...........................9-37
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION........................9-39
CRANKSHAFT OIL SEAL - REAR -
REMOVAL...........................9-38
CRANKSHAFT SPROCKET -
INSTALLATION........................9-56
CRANKSHAFT SPROCKET - REMOVAL.....9-55
CROSS-OVER PIPE - INSTALLATION.......11-4
CROSS-OVER PIPE - REMOVAL..........11-4
CYLINDER BORE FITTING - STANDARD
PROCEDURE, PISTON TO...............9-30
CYLINDER BORE HONING - STANDARD
PROCEDURE.........................9-31
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST - DIAGNOSIS AND
TESTING.............................9-3
CYLINDER COMPRESSION PRESSURE
TEST - DIAGNOSIS AND TESTING.........9-3
CYLINDER HEAD - CLEANING............9-20
CYLINDER HEAD - DESCRIPTION.........9-19
CYLINDER HEAD - INSPECTION..........9-21
CYLINDER HEAD - INSTALLATION........9-21
CYLINDER HEAD - OPERATION...........9-19
CYLINDER HEAD - REMOVAL............9-20
CYLINDER HEAD COVER - CLEANING......9-26
CYLINDER HEAD COVER - INSPECTION....9-26
CYLINDER HEAD COVER -
INSTALLATION
........................9-26
CYLINDER HEAD COVER - REMOVAL
......9-26
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING
........................9-19
CYLINDER HEAD OFF - INSTALLATION
.....9-28
CYLINDER HEAD OFF - REMOVAL
........9-27
CYLINDER HEAD ON - INSTALLATION
.....9-28
CYLINDER HEAD ON - REMOVAL
.........9-27
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR OF
.......9-9
DAMPER - INSTALLATION, VIBRATION
.....9-43
DAMPER - REMOVAL, VIBRATION
........9-43
DAYTIME RUNNING LAMP RELAY -
DESCRIPTION
.......................8L-20
DAYTIME RUNNING LAMP RELAY -
INSTALLATION
.......................8L-21
DAYTIME RUNNING LAMP RELAY -
OPERATION
.........................8L-20DAYTIME RUNNING LAMP RELAY -
REMOVAL..........................8L-21
DESCRIPTION - OPERATION.............7-20
DESCRIPTION, BACKUP LAMP SWITCH . . . 8L-15
DESCRIPTION, BALANCE SHAFT..........9-59
DESCRIPTION, BRAKE LAMP SWITCH....8L-16
DESCRIPTION, CAMSHAFT(S)............9-23
DESCRIPTION, CATALYTIC CONVERTER....11-2
DESCRIPTION, COMBINATION FLASHER . . . 8L-19
DESCRIPTION, COOLANT RECOVERY
PRESS CONTAINER....................7-20
DESCRIPTION, COOLING SYSTEM 2.4L
ENGINE..............................7-1
DESCRIPTION, CRANKSHAFT............9-32
DESCRIPTION, CYLINDER HEAD..........9-19
DESCRIPTION, DAYTIME RUNNING
LAMP RELAY........................8L-20
DESCRIPTION, ENGINE - 2.4L.............9-3
DESCRIPTION, ENGINE BLOCK...........9-30
DESCRIPTION, ENGINE BLOCK HEATER -
2.4L................................7-20
DESCRIPTION, ENGINE COOLANT.........7-19
DESCRIPTION, ENGINE COOLANT
TEMPERATURE SENSOR................7-21
DESCRIPTION, ENGINE MOUNTING.......9-44
DESCRIPTION, EXHAUST MANIFOLD......9-53
DESCRIPTION, EXHAUST SYSTEM........11-1
DESCRIPTION, FRONT FOG LAMP RELAY . . 8L-22
DESCRIPTION, HAZARD SWITCH........8L-28
DESCRIPTION, HEADLAMP HIGH BEAM
RELAY.............................8L-33
DESCRIPTION, HEADLAMP LEVELING
MOTOR............................8L-35
DESCRIPTION, HEADLAMP LEVELING
SWITCH............................8L-37
DESCRIPTION, HEADLAMP LOW BEAM
RELAY.............................8L-39
DESCRIPTION, HEAT SHIELDS...........11-4
DESCRIPTION, HOAT COOLANT..........7-18
DESCRIPTION, HOSE CLAMPS............7-1
DESCRIPTION, INTAKE MANIFOLD........9-51
DESCRIPTION, INTAKE/EXHAUST VALVES
& SEATS ............................9-27
DESCRIPTION, LAMP BAR.............8L-65
DESCRIPTION, LAMP BAR SWITCH......8L-67
DESCRIPTION, LAMPS/LIGHTING -
EXTERIOR...........................8L-2
DESCRIPTION, LUBRICATION............9-46
DESCRIPTION, MUFFLER...............11-4
DESCRIPTION, MULTI-FUNCTION
SWITCH............................8L-46
DESCRIPTION, OIL FILTER..............9-47
DESCRIPTION, OIL PRESSURE
SENSOR/SWITCH.....................9-48
DESCRIPTION, PARK LAMP RELAY.......8L-54
DESCRIPTION, PISTON & CONNECTING
ROD................................9-40
DESCRIPTION, RADIATOR...............7-22
DESCRIPTION, RADIATOR FAN -
ELECTRIC...........................7-26
DESCRIPTION, RADIATOR PRESSURE
CAP ................................7-25
DESCRIPTION, REAR FOG LAMP RELAY . . . 8L-56
DESCRIPTION, TRAILER TOW RELAY.....8L-62
DESCRIPTION, TRAILER TOW WIRING....8L-64
DESCRIPTION, TRANS COOLER..........7-30
DESCRIPTION, WATER PUMP - 2.4L......7-27
DIAGNOSIS - DIAGNOSIS AND TESTING,
LASH ADJUSTER (TAPPET) NOISE........9-28
DIAGNOSIS - DIAGNOSIS AND TESTING,
SERPENTINE DRIVE BELT...............7-15
DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING, ENGINE........9-5
DIAGNOSIS AND TESTING, BACKUP
LAMP SWITCH......................8L-15
DIAGNOSIS AND TESTING, BRAKE LAMP
SWITCH............................8L-17
DIAGNOSIS AND TESTING, COOLING
SYSTEM DIAGNOSIS CHART
..............7-5
DIAGNOSIS AND TESTING, COOLING
SYSTEM LEAKS
........................7-2
DIAGNOSIS AND TESTING, CYLINDER
COMBUSTION PRESSURE LEAKAGE
TEST
................................9-3
DIAGNOSIS AND TESTING, CYLINDER
COMPRESSION PRESSURE TEST
..........9-3
DIAGNOSIS AND TESTING, CYLINDER
HEAD GASKET
........................9-19DIAGNOSIS AND TESTING, ENGINE........9-5
DIAGNOSIS AND TESTING, ENGINE
DIAGNOSIS - PERFORMANCE.............9-5
DIAGNOSIS AND TESTING, ENGINE
MECHANICAL.........................9-7
DIAGNOSIS AND TESTING, ENGINE OIL
LEAK INSPECTION......................9-4
DIAGNOSIS AND TESTING, ENGINE OIL
PRESSURE CHECKING.................9-46
DIAGNOSIS AND TESTING, EXHAUST
SYSTEM............................11-2
DIAGNOSIS AND TESTING, FRONT FOG
LAMP RELAY........................8L-23
DIAGNOSIS AND TESTING, HEADLAMP
HIGH BEAM RELAY...................8L-34
DIAGNOSIS AND TESTING, HEADLAMP
LEVELING SWITCH...................8L-37
DIAGNOSIS AND TESTING, HEADLAMP
LOW BEAM RELAY...................8L-40
DIAGNOSIS AND TESTING, INTAKE
MANIFOLD LEAKS.....................9-51
DIAGNOSIS AND TESTING, LAMP BAR....8L-65
DIAGNOSIS AND TESTING, LAMPS/
LIGHTING - EXTERIOR.................8L-7
DIAGNOSIS AND TESTING, LASH
ADJUSTER (TAPPET) NOISE
DIAGNOSIS..........................9-28
DIAGNOSIS AND TESTING, MULTI-
FUNCTION SWITCH...................8L-50
DIAGNOSIS AND TESTING, ON-BOARD
DIAGNOSTICS (OBD)....................7-2
DIAGNOSIS AND TESTING, PARK LAMP
RELAY.............................8L-55
DIAGNOSIS AND TESTING,
PRELIMINARY CHECKS..................7-2
DIAGNOSIS AND TESTING, RADIATOR
PRESSURE CAP.......................7-25
DIAGNOSIS AND TESTING, REAR FOG
LAMP RELAY........................8L-57
DIAGNOSIS AND TESTING, SERPENTINE
DRIVE BELT DIAGNOSIS................7-15
DIAGNOSIS AND TESTING, TRAILER
TOW RELAY.........................8L-62
DIAGNOSIS CHART - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-5
DIAGNOSTICS (OBD) - DIAGNOSIS AND
TESTING, ON-BOARD...................7-2
DISASSEMBLY, OIL PUMP...............9-49
DRAINING COOLING SYSTEM -
STANDARD PROCEDURE................7-11
DRIVE BELT DIAGNOSIS - DIAGNOSIS
AND TESTING, SERPENTINE.............7-15
ELECTRIC - DESCRIPTION, RADIATOR
FAN ................................7-26
ELECTRIC - INSTALLATION, RADIATOR
FAN ................................7-27
ELECTRIC - OPERATION, RADIATOR FAN . . . 7-26
ELECTRIC - REMOVAL, RADIATOR FAN....7-26
END PLAY - STANDARD PROCEDURE,
CRANKSHAFT........................9-33
END-PLAY - STANDARD PROCEDURE,
CAMSHAFT..........................9-23
ENGINE - 2.4L - DESCRIPTION............9-3
ENGINE - DESCRIPTION, COOLING
SYSTEM 2.4L.........................7-1
ENGINE - DIAGNOSIS AND TESTING.......9-5
ENGINE - INSTALLATION, 2.4L . . 7-14,7-17,7-22,
7-28
ENGINE - REMOVAL, 2.4L . . . 7-14,7-16,7-22,7-27
ENGINE - SPECIFICATIONS, 2.4L.........9-13
ENGINE - STANDARD PROCEDURE,
HYDROSTATIC LOCKED..................9-9
ENGINE ASSEMBLY - INSTALLATION......9-12
ENGINE ASSEMBLY - REMOVAL..........9-12
ENGINE BLOCK - DESCRIPTION..........9-30
ENGINE BLOCK HEATER - 2.4L -
DESCRIPTION........................7-20
ENGINE BLOCK HEATER - 2.4L -
OPERATION..........................7-20
ENGINE COOLANT - DESCRIPTION
........7-19
ENGINE COOLANT TEMPERATURE
SENSOR - DESCRIPTION
...............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - INSTALLATION
...............7-22
ENGINE COOLANT TEMPERATURE
SENSOR - OPERATION
.................7-21
ENGINE COOLANT TEMPERATURE
SENSOR - REMOVAL
...................7-21
2 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1772 of 1803
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE...............9-9
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING...............9-5
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE.........................9-11
ENGINE MECHANICAL - DIAGNOSIS AND
TESTING.............................9-7
ENGINE MOUNTING - DESCRIPTION......9-44
ENGINE OIL AND FILTER CHANGE -
STANDARD PROCEDURE................9-47
ENGINE OIL LEAK INSPECTION -
DIAGNOSIS AND TESTING...............9-4
ENGINE OIL LEVEL CHECK, STANDARD
PROCEDURE.........................9-47
ENGINE OIL PRESSURE CHECKING -
DIAGNOSIS AND TESTING..............9-46
ENGINE, SPECIAL TOOLS - 2.4L..........9-17
EXHAUST MANIFOLD - CLEANING........9-53
EXHAUST MANIFOLD - DESCRIPTION.....9-53
EXHAUST MANIFOLD - INSPECTION.......9-53
EXHAUST MANIFOLD - INSTALLATION.....9-53
EXHAUST MANIFOLD - OPERATION.......9-53
EXHAUST MANIFOLD - REMOVAL.........9-53
EXHAUST SYSTEM - DESCRIPTION.......11-1
EXHAUST SYSTEM - DIAGNOSIS AND
TESTING............................11-2
EXTERIOR - DESCRIPTION, LAMPS/
LIGHTING...........................8L-2
EXTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING.....................8L-7
EXTERIOR - OPERATION, LAMPS/
LIGHTING...........................8L-5
EXTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING....................8L-15
FAN - ELECTRIC - DESCRIPTION,
RADIATOR...........................7-26
FAN - ELECTRIC - INSTALLATION,
RADIATOR...........................7-27
FAN - ELECTRIC - OPERATION,
RADIATOR...........................7-26
FAN - ELECTRIC - REMOVAL, RADIATOR . . . 7-26
FILTER - DESCRIPTION, OIL.............9-47
FILTER - INSTALLATION, OIL............9-47
FILTER - REMOVAL, OIL................9-47
FILTER CHANGE - STANDARD
PROCEDURE, ENGINE OIL...............9-47
FITTING - CONNECTING ROD............9-32
FITTING - PISTON RING................9-42
FITTING - STANDARD PROCEDURE,
MAIN BEARING.......................9-35
FITTING - STANDARD PROCEDURE,
PISTON TO CYLINDER BORE............9-30
FLASHER - DESCRIPTION, COMBINATION . 8L-19
FLASHER - OPERATION, COMBINATION . . . 8L-19
FLUSHING - STANDARD PROCEDURE,
COOLING SYSTEM - REVERSE...........7-12
FLUSHING COOLERS AND TUBES -
STANDARD PROCEDURE................7-30
FOG LAMP BULB - INSTALLATION,
FRONT.............................8L-22
FOG LAMP BULB - REMOVAL, FRONT....8L-21
FOG LAMP RELAY - DESCRIPTION,
FRONT.............................8L-22
FOG LAMP RELAY - DESCRIPTION, REAR . 8L-56
FOG LAMP RELAY - DIAGNOSIS AND
TESTING, FRONT.....................8L-23
FOG LAMP RELAY - DIAGNOSIS AND
TESTING, REAR......................8L-57
FOG LAMP RELAY - INSTALLATION,
FRONT.............................8L-24
FOG LAMP RELAY - INSTALLATION,
REAR..............................8L-58
FOG LAMP RELAY - OPERATION, FRONT . . 8L-22
FOG LAMP RELAY - OPERATION, REAR . . . 8L-57
FOG LAMP RELAY - REMOVAL, FRONT . . . 8L-24
FOG LAMP RELAY - REMOVAL, REAR....8L-58
FOG LAMP UNIT - ADJUSTMENT, FRONT . . 8L-25
FOG LAMP UNIT - INSTALLATION,
FRONT
.............................8L-25
FOG LAMP UNIT - REMOVAL, FRONT
.....8L-24
FORM-IN-PLACE GASKETS AND
SEALERS - STANDARD PROCEDURE
......9-10
FRONT - INSTALLATION, CRANKSHAFT
OIL SEAL
............................9-37
FRONT - REMOVAL, CRANKSHAFT OIL
SEAL
...............................9-37FRONT FOG LAMP BULB -
INSTALLATION.......................8L-22
FRONT FOG LAMP BULB - REMOVAL.....8L-21
FRONT FOG LAMP RELAY -
DESCRIPTION.......................8L-22
FRONT FOG LAMP RELAY - DIAGNOSIS
AND TESTING.......................8L-23
FRONT FOG LAMP RELAY -
INSTALLATION.......................8L-24
FRONT FOG LAMP RELAY - OPERATION . . 8L-22
FRONT FOG LAMP RELAY - REMOVAL....8L-24
FRONT FOG LAMP UNIT - ADJUSTMENT . . 8L-25
FRONT FOG LAMP UNIT - INSTALLATION . . 8L-25
FRONT FOG LAMP UNIT - REMOVAL.....8L-24
FRONT LAMP BULB - INSTALLATION.....8L-27
FRONT LAMP BULB - REMOVAL.........8L-27
FRONT LAMP UNIT - INSTALLATION.....8L-28
FRONT LAMP UNIT - REMOVAL.........8L-27
FRONT MOUNT - INSTALLATION..........9-44
FRONT MOUNT - REMOVAL.............9-44
FRONT POSITION LAMP BULB -
INSTALLATION.......................8L-28
FRONT POSITION LAMP BULB -
REMOVAL..........................8L-28
FRONT SUSPENSION, SPECIAL TOOLS.....2-1
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL......9-9
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD......................9-19
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE........9-11
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE...........9-10
HAZARD SWITCH - DESCRIPTION.......8L-28
HAZARD SWITCH - INSTALLATION.......8L-30
HAZARD SWITCH - OPERATION.........8L-29
HAZARD SWITCH - REMOVAL..........8L-29
HEAD - CLEANING, CYLINDER...........9-20
HEAD - DESCRIPTION, CYLINDER........9-19
HEAD - INSPECTION, CYLINDER..........9-21
HEAD - INSTALLATION, CYLINDER........9-21
HEAD - OPERATION, CYLINDER..........9-19
HEAD - REMOVAL, CYLINDER...........9-20
HEAD COVER - CLEANING, CYLINDER.....9-26
HEAD COVER - INSPECTION, CYLINDER . . . 9-26
HEAD COVER - INSTALLATION,
CYLINDER...........................9-26
HEAD COVER - REMOVAL, CYLINDER.....9-26
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER...................9-19
HEAD OFF - INSTALLATION, CYLINDER....9-28
HEAD OFF - REMOVAL, CYLINDER........9-27
HEAD ON - INSTALLATION, CYLINDER.....9-28
HEAD ON - REMOVAL, CYLINDER........9-27
HEADLAMP BULB - INSTALLATION.......8L-32
HEADLAMP BULB - REMOVAL..........8L-30
HEADLAMP HIGH BEAM RELAY -
DESCRIPTION.......................8L-33
HEADLAMP HIGH BEAM RELAY -
DIAGNOSIS AND TESTING.............8L-34
HEADLAMP HIGH BEAM RELAY -
INSTALLATION.......................8L-35
HEADLAMP HIGH BEAM RELAY -
OPERATION.........................8L-33
HEADLAMP HIGH BEAM RELAY -
REMOVAL..........................8L-34
HEADLAMP LEVELING MOTOR -
DESCRIPTION.......................8L-35
HEADLAMP LEVELING MOTOR -
INSTALLATION.......................8L-36
HEADLAMP LEVELING MOTOR -
OPERATION.........................8L-36
HEADLAMP LEVELING MOTOR -
REMOVAL..........................8L-36
HEADLAMP LEVELING SWITCH -
DESCRIPTION.......................8L-37
HEADLAMP LEVELING SWITCH -
DIAGNOSIS AND TESTING.............8L-37
HEADLAMP LEVELING SWITCH -
INSTALLATION
.......................8L-38
HEADLAMP LEVELING SWITCH -
OPERATION
.........................8L-37
HEADLAMP LEVELING SWITCH -
REMOVAL
..........................8L-38
HEADLAMP LOW BEAM RELAY -
DESCRIPTION
.......................8L-39
HEADLAMP LOW BEAM RELAY -
DIAGNOSIS AND TESTING
.............8L-40HEADLAMP LOW BEAM RELAY -
INSTALLATION.......................8L-41
HEADLAMP LOW BEAM RELAY -
OPERATION.........................8L-39
HEADLAMP LOW BEAM RELAY -
REMOVAL..........................8L-40
HEADLAMP UNIT - ADJUSTMENT........8L-42
HEADLAMP UNIT - INSTALLATION.......8L-42
HEADLAMP UNIT - REMOVAL...........8L-41
HEAT SHIELDS - DESCRIPTION..........11-4
HEATER - 2.4L - DESCRIPTION, ENGINE
BLOCK..............................7-20
HEATER - 2.4L - OPERATION, ENGINE
BLOCK..............................7-20
HIGH BEAM RELAY - DESCRIPTION,
HEADLAMP.........................8L-33
HIGH BEAM RELAY - DIAGNOSIS AND
TESTING, HEADLAMP.................8L-34
HIGH BEAM RELAY - INSTALLATION,
HEADLAMP.........................8L-35
HIGH BEAM RELAY - OPERATION,
HEADLAMP.........................8L-33
HIGH BEAM RELAY - REMOVAL,
HEADLAMP.........................8L-34
HIGH MOUNTED STOP LAMP BULB -
INSTALLATION, CENTER...............8L-19
HIGH MOUNTED STOP LAMP BULB -
REMOVAL, CENTER...................8L-18
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER...............8L-19
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER...................8L-19
HOAT COOLANT - DESCRIPTION..........7-18
HONING - STANDARD PROCEDURE,
CYLINDER BORE......................9-31
HOSE CLAMPS - DESCRIPTION...........7-1
HOSE CLAMPS - OPERATION.............7-2
HYDRAULIC LIFTERS - INSTALLATION.....9-29
HYDRAULIC LIFTERS - REMOVAL.........9-29
HYDROSTATIC LOCKED ENGINE -
STANDARD PROCEDURE.................9-9
INSPECTION - DIAGNOSIS AND
TESTING, ENGINE OIL LEAK..............9-4
INSPECTION, CAMSHAFT(S).............9-25
INSPECTION, CATALYTIC CONVERTER.....11-3
INSPECTION, CRANKSHAFT.............9-34
INSPECTION, CYLINDER HEAD...........9-21
INSPECTION, CYLINDER HEAD COVER.....9-26
INSPECTION, EXHAUST MANIFOLD.......9-53
INSPECTION, INTAKE MANIFOLD.........9-52
INSPECTION, OIL PUMP................9-50
INSPECTION, RADIATOR................7-24
INSPECTION, RADIATOR PRESSURE CAP . . . 7-25
INSPECTION, REMOVAL................9-28
INSPECTION, ROCKER ARMS............9-30
INSPECTION, STANDARD PROCEDURE.....9-32
INSPECTION, WATER PUMP - 2.4L........7-28
INSTALLATION - BALANCE SHAFT
TIMING.............................9-61
INSTALLATION, 2.4L...................7-20
INSTALLATION, 2.4L...................9-19
INSTALLATION, 2.4L ENGINE....7-14,7-17,7-22,
7-28
INSTALLATION, BALANCE SHAFT
CARRIER............................9-64
INSTALLATION, BALANCE SHAFT CHAIN . . . 9-64
INSTALLATION, BRAKE LAMP SWITCH....8L-18
INSTALLATION, CAMSHAFT OIL SEAL(S) . . . 9-22
INSTALLATION, CAMSHAFT(S)...........9-25
INSTALLATION, CATALYTIC CONVERTER
....11-3
INSTALLATION, CENTER HIGH MOUNTED
STOP LAMP BULB
....................8L-19
INSTALLATION, CENTER HIGH MOUNTED
STOP LAMP UNIT
....................8L-19
INSTALLATION, CLEVIS BRACKET
BUSHING
.............................2-4
INSTALLATION, CRANKSHAFT
............9-34
INSTALLATION, CRANKSHAFT OIL SEAL -
FRONT
..............................9-37
INSTALLATION, CRANKSHAFT OIL SEAL -
REAR
...............................9-39
INSTALLATION, CRANKSHAFT SPROCKET
. . 9-56
INSTALLATION, CROSS-OVER PIPE
.......11-4
INSTALLATION, CYLINDER HEAD
.........9-21
INSTALLATION, CYLINDER HEAD COVER
. . . 9-26
INSTALLATION, CYLINDER HEAD OFF
......9-28
INSTALLATION, CYLINDER HEAD ON
......9-28
KJINDEX 3
Description Group-Page Description Group-Page Description Group-Page