Bumper JEEP LIBERTY 2002 KJ / 1.G Repair Manual
[x] Cancel search | Manufacturer: JEEP, Model Year: 2002, Model line: LIBERTY, Model: JEEP LIBERTY 2002 KJ / 1.GPages: 1803, PDF Size: 62.3 MB
Page 1507 of 1803
Fig. 33 BUMPER AND SWING GATE REINFORCEMENT
23 - 42 BODY STRUCTUREKJ
WELD AND STRUCTURAL ADHESIVE LOCATIONS (Continued)
Page 1584 of 1803
HOOD
TABLE OF CONTENTS
page page
HINGE
REMOVAL............................119
INSTALLATION........................119
HOOD
REMOVAL............................119
INSTALLATION........................119
ADJUSTMENTS
ADJUSTMENT.......................119
LATCH
REMOVAL............................120INSTALLATION........................120
LATCH RELEASE CABLE
REMOVAL............................120
INSTALLATION........................120
SUPPORT CYLINDER
REMOVAL............................120
INSTALLATION........................120
LATCH RELEASE HANDLE
REMOVAL............................120
INSTALLATION........................120
HINGE
REMOVAL
NOTE: It is not necessary to remove the hood to
replace one or both hinges. The hinges can be
replaced one at a time.
(1) Raise and support hood.
(2) Using a grease pencil or equivalent, mark posi-
tion of hinge.
(3) Remove hood support cylinder. (Refer to 23 -
BODY/HOOD/SUPPORT CYLINDER - REMOVAL)
(4) Remove nuts attaching hinge to hood.
(5) Remove bolts attaching hinge to body.
(6) Separate hinge from vehicle.
INSTALLATION
(1) Position hinge on vehicle and align reference
marks.
(2) Install bolts attaching hinge to body and
tighten to 28 N´m (21 ft. lbs.).
(3) Install nuts attaching hinge to hood 12 N´m (9
ft. lbs.).
(4) Install hood hinge support cylinder. (Refer to
23 - BODY/HOOD/SUPPORT CYLINDER - INSTAL-
LATION)
HOOD
REMOVAL
(1) Raise hood.
(2) Using a grease pencil or equivalent, mark loca-
tion of hood hinges on hood for installation align-
ment.
(3) Remove bolts attaching hinges to hood.
(4) With the aid of a helper, remove hood from
vehicle.
INSTALLATION
(1) Position hood on hinges.
(2) Install bolts finger-tight.
(3) Align hinges with installation reference marks
and tighten bolts to 12 N´m (9 ft. lbs.).
(4) Inspect hood for proper alignment and adjust
as necessary.
ADJUSTMENTS
ADJUSTMENT
(1) If hood is low in relation to cowl panel, insert
shims between hinge and hood.
(2) Adjust hood bumper in or out to adjust hood-
to-fender height alignment.
(3) Adjust the hood latch as necessary. Tighten the
nuts to 11 N´m (8 ft. lbs.).
(4) Align the latch striker so that striker enters
the latch squarely and without binding.
KJHOOD 23 - 119
Page 1606 of 1803
(4) Clean adhesive residue from body with MOPAR
Super Clean solvent or equivalent.
INSTALLATION
(1) Remove protective cover from adhesive tape on
back of emblem.
(2) Position emblem properly on body.
(3) Press emblem firmly to body with palm of
hand.
(4) If temperature is below 21ÉC (70ÉF) warm
emblem with a heat lamp or gun to assure adhesion.
Do not exceed 52ÉC (120ÉF) when heating emblem.
FRONT FENDER
REMOVAL
(1) Remove the wheel opening splash shield. (Refer
to 23 - BODY/EXTERIOR/FRONT WHEELHOUSE
SPLASH SHIELD - REMOVAL)
(2) Remove the fascia assembly. (Refer to 13 -
FRAME & BUMPERS/BUMPERS/FRONT FASCIA -
REMOVAL)
(3) Remove the fender support bracket bolts. (Fig.
1)
(4) Remove the bolts and remove the fender. (Fig.
2)
INSTALLATION
(1) Install the fender assembly and install the
bolts
(2) Install the fender support bracket and install
the bolts.(3) Align the fender with adjacent body parts and
tighten the bolts to 12 N´m (9 ft. lbs.). (Refer to 23 -
BODY/BODY STRUCTURE/GAP AND FLUSH -
SPECIFICATIONS)
(4) Install the fascia assembly. (Refer to 13 -
FRAME & BUMPERS/BUMPERS/FRONT FASCIA -
INSTALLATION)
(5) Install the wheelhouse splash shield. (Refer to
23 - BODY/EXTERIOR/FRONT WHEELHOUSE
SPLASH SHIELD - INSTALLATION)
FUEL FILL DOOR/HOUSING
REMOVAL
(1) Remove the fuel cap.
(2) Remove the three screws connecting the fuel
door/housing to the filler neck.
(3) Reach in through the opening and depress the
tabs at the upper and bottom right of the door/hous-
ing. (Fig. 3)
(4) Remove the fuel door/housing from the vehicle.
INSTALLATION
(1) Position the fuel filler door/housing into the
vehicle and fully seat the tabs.
Fig. 1 FENDER SUPPORT BRACKET
1 - FENDER BOLTS (2)
2 - FENDER
3 - FENDER SUPPORT BRACKET
4 - SUPPORT BRACKET BOLTS (2)
5 - U-NUTS (2)
Fig. 2 FRONT FENDER
1 - HYDRAFORM
2 - U-NUTS
3 - BOLTS (3)
4 - FENDER
5 - BOLTS (2)
6 - BOLTS (2)
KJEXTERIOR 23 - 141
EXTERIOR NAME PLATES (Continued)
Page 1607 of 1803
(2) Install the three screws.
(3) Install the fuel cap.
GRILLE
REMOVAL
(1) Remove the upper screws. (Fig. 4)
(2) Roll the grille forward and disengage the two
grille hooks under the headlamp units.
(3) Lift the grille forward and up off of the location
tabs at the bottom and remove.
INSTALLATION
(1) Install the grille onto the locating tabs at the
bottom.
(2) Push the grille back and snap into the hooks in
the grille opening reinforcement.
(3) Check that the black welts at the outboard
ends of the grille have a uniform appearance relative
to the fender and install the screws.
GRILLE OPENING
REINFORCEMENT
REMOVAL
(1) Remove the grille. (Refer to 23 - BODY/EXTE-
RIOR/GRILLE - REMOVAL)
(2) Remove the front fascia. (Refer to 13 - FRAME
& BUMPERS/BUMPERS/FRONT FASCIA -
REMOVAL)
(3) Disconnect the electrical connectors. (Fig. 5)
(4) Disconnect the rubber side flap push pin con-
nectors.
(5) Remove the seven bolts and remove the grille
opening reinforcement.
(6) Disconnect the headlamp units electrical con-
nectors.
(7) Remove the headlamp units. (Refer to 8 -
ELECTRICAL/LAMPS/LIGHTING - EXTERIOR/
HEADLAMP UNIT - REMOVAL)
INSTALLATION
(1) Install the headlamp units. (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION)
(2) Connect the headlamp unit electrical connec-
tors.
(3) Install the grille opening reinforcement and
install the seven bolts.
(4) Connect the rubber side flap and install the
push pin connectors.
(5) Connect the electrical connectors. (Fig. 5)
(6) Install the front fascia. (Refer to 13 - FRAME
& BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION)
(7) Install the grille. (Refer to 23 - BODY/EXTERI-
OR/GRILLE - INSTALLATION)
Fig. 3 FUEL FILL DOOR/HOUSING
1 - FUEL FILL DOOR
2 - HOUSING TABS
Fig. 4 GRILLE
1 - GRILLE OPENING REINFORCEMENT
2 - SCREWS (4)
3 - GRILLE CLIPS
23 - 142 EXTERIORKJ
FUEL FILL DOOR/HOUSING (Continued)
Page 1743 of 1803
BRAKE CALIPERS - OPERATION, DISC.....5-14
BRAKE CALIPERS - REMOVAL, DISC......5-14
BRAKE COMPONENTS, SPECIFICATIONS....5-6
BRAKE DRUM - DIAGNOSIS AND
TESTING............................5-27
BRAKE DRUM MACHINING - STANDARD
PROCEDURES........................5-27
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-26
BRAKE FLUID, SPECIFICATIONS..........5-27
BRAKE HOSE - INSTALLATION, FRONT.....5-10
BRAKE HOSE - INSTALLATION, REAR......5-10
BRAKE HOSE - REMOVAL, REAR..........5-9
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-13
BRAKE INDICATOR - DIAGNOSIS AND
TESTING...........................8J-14
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-13
BRAKE LAMP SWITCH - DESCRIPTION . . . 8L-16
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING.......................8L-17
BRAKE LAMP SWITCH - INSTALLATION . . . 8L-18
BRAKE LAMP SWITCH - OPERATION.....8L-16
BRAKE LAMP SWITCH - REMOVAL......8L-17
BRAKE LINE AND HOSES - DIAGNOSIS
AND TESTING.........................5-8
BRAKE LINES - DESCRIPTION............5-8
BRAKE PADS - INSTALLATION, FRONT.....5-11
BRAKE PADS - REMOVAL, FRONT........5-11
BRAKE ROTOR - DIAGNOSIS AND
TESTING, DISC.......................5-18
BRAKE ROTOR - STANDARD
PROCEDURE, DISC....................5-19
BRAKE SHOES - INSTALLATION, DRUM....5-11
BRAKE SHOES - REMOVAL, DRUM.......5-11
BRAKE SYSTEM - DIAGNOSIS AND
TESTING, BASE........................5-3
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - DESCRIPTION....21-124
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - DIAGNOSIS
AND TESTING......................21-125
BRAKE TRANSMISSION SHIFT
INTERLOCK SYSTEM - OPERATION.....21-125
BRAKE/PARK BRAKE INDICATOR -
DESCRIPTION.......................8J-13
BRAKE/PARK BRAKE INDICATOR -
OPERATION.........................8J-13
BRAKES - ABS - DESCRIPTION...........5-32
BRAKES - ABS - OPERATION............5-32
BRAKES - ABS - SPECIFICATIONS........5-33
BRAKES - BASE - DESCRIPTION...........5-2
BRAKES - BASE - WARNING..............5-2
BRAKES, SPECIAL TOOLS - BASE.........5-7
BRAKING SYSTEM - DIAGNOSIS AND
TESTING, ANTILOCK...................5-33
BREAK-IN - STANDARD PROCEDURE,
A/C COMPRESSOR CLUTCH............24-12
BUCKLE - INSTALLATION, FRONT SEAT
BELT ..............................8O-26
BUCKLE - INSTALLATION, REAR SEAT
BELT ..............................8O-35
BUCKLE - REMOVAL, FRONT SEAT BELT . . 8O-25
BUCKLE - REMOVAL, REAR SEAT BELT . . . 8O-34
BUILT-IN INDICATOR TEST - STANDARD
PROCEDURE........................8F-10
BULB - INSTALLATION, ASH RECEIVER
LAMP..............................8L-71
BULB - INSTALLATION, CARGO LAMP....8L-73
BULB - INSTALLATION, CENTER HIGH
MOUNTED STOP LAMP................8L-19
BULB - INSTALLATION, COMPASS
MINI-TRIP ILLUMINATION..............8L-75
BULB - INSTALLATION, COURTESY
LAMP..............................8L-76
BULB - INSTALLATION, FRONT FOG
LAMP..............................8L-22
BULB - INSTALLATION, FRONT LAMP....8L-27
BULB - INSTALLATION, FRONT POSITION
LAMP..............................8L-28
BULB - INSTALLATION, HEADLAMP
......8L-32
BULB - INSTALLATION, HEATER-A/C
CONTROL ILLUMINATION
..............8L-78
BULB - INSTALLATION, LICENSE PLATE
LAMP
..............................8L-45
BULB - INSTALLATION, READING LAMP
. . . 8L-79
BULB - INSTALLATION, REAR LAMP
.....8L-59BULB - INSTALLATION, REPEATER LAMP . . 8L-60
BULB - INSTALLATION, TRANSMISSION
RANGE INDICATOR ILLUMINATION.......8L-83
BULB - INSTALLATION, VANITY LAMP....8L-84
BULB - REMOVAL, ASH RECEIVER LAMP . . 8L-71
BULB - REMOVAL, CARGO LAMP........8L-72
BULB - REMOVAL, CENTER HIGH
MOUNTED STOP LAMP................8L-18
BULB - REMOVAL, COMPASS MINI-TRIP
ILLUMINATION......................8L-74
BULB - REMOVAL, COURTESY LAMP.....8L-75
BULB - REMOVAL, FRONT FOG LAMP....8L-21
BULB - REMOVAL, FRONT LAMP........8L-26
BULB - REMOVAL, FRONT POSITION
LAMP..............................8L-28
BULB - REMOVAL, HEADLAMP..........8L-31
BULB - REMOVAL, HEATER-A/C
CONTROL ILLUMINATION..............8L-78
BULB - REMOVAL, LICENSE PLATE
LAMP..............................8L-44
BULB - REMOVAL, READING LAMP......8L-79
BULB - REMOVAL, REAR LAMP.........8L-58
BULB - REMOVAL, REPEATER LAMP.....8L-60
BULB - REMOVAL, TRANSMISSION
RANGE INDICATOR ILLUMINATION.......8L-82
BULB - REMOVAL, VANITY LAMP........8L-83
BUMPER - INSTALLATION, JOUNCE.......2-19
BUMPER - REMOVAL, JOUNCE...........2-19
BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF................21-125
BUSHING - NV3550 - INSTALLATION,
EXTENSION HOUSING.................21-74
BUSHING - NV3550 - REMOVAL,
EXTENSION HOUSING.................21-73
BUSHINGS - INSTALLATION, STABILIZER
BAR.................................2-9
BUSHINGS - REMOVAL, STABILIZER BAR . . . 2-9
BUSHINGS, AND BALL JOINT -
DESCRIPTION, UPPER SUSPENSION
ARM ...............................2-20
BUSHINGS, AND BALL JOINT -
OPERATION, UPPER SUSPENSION
ARM ...............................2-20
CABLE - ADJUSTMENTS, GEARSHIFT....21-130
CABLE - ADJUSTMENTS, PARK-
INTERLOCK........................21-154
CABLE - DESCRIPTION.................8P-3
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-5
CABLE - DIAGNOSIS AND TESTING,
GEARSHIFT........................21-128
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, GEARSHIFT....21-129
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-8
CABLE - INSTALLATION, LATCH RELEASE . 23-120
CABLE - INSTALLATION, PARK -
INTERLOCK........................21-153
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-46
CABLE - OPERATION...................8P-3
CABLE - OPERATION, ANTENNA BODY.....8A-5
CABLE - REMOVAL, ANTENNA BODY......8A-6
CABLE - REMOVAL, GEARSHIFT........21-128
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-7
CABLE - REMOVAL, LATCH RELEASE....23-120
CABLE - REMOVAL, PARK - INTERLOCK . 21-153
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-45
CABLE RESISTANCE, 2.4L - SPARK PLUG . . . 8I-3
CABLES - DESCRIPTION, BATTERY.......8F-18
CABLES - DIAGNOSIS AND TESTING,
BATTERY...........................8F-19
CABLES - INSTALLATION...............5-30
CABLES - OPERATION, BATTERY........8F-18
CABLES - REMOVAL...................5-30
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-2
CALIPER ADAPTER - INSTALLATION,
DISC BRAKE.........................5-18
CALIPER ADAPTER - REMOVAL, DISC
BRAKE
..............................5-18
CALIPERS - ASSEMBLY, DISC BRAKE
......5-16
CALIPERS - CLEANING, DISC BRAKE
......5-16
CALIPERS - DESCRIPTION, DISC BRAKE
. . . 5-13
CALIPERS - DISASSEMBLY, DISC BRAKE
. . . 5-14CALIPERS - INSPECTION, DISC BRAKE....5-16
CALIPERS - INSTALLATION, DISC BRAKE . . . 5-17
CALIPERS - OPERATION, DISC BRAKE.....5-14
CALIPERS - REMOVAL, DISC BRAKE......5-14
CAMBER AND CASTER ADJUSTMENT -
STANDARD PROCEDURE.................2-5
CAMBER, CASTER AND TOE
ADJUSTMENT - STANDARD
PROCEDURE..........................2-5
CAMSHAFT(S) - DESCRIPTION.......9-23,9-33
CAMSHAFT(S) - INSTALLATION......9-25,9-33
CAMSHAFT(S) - REMOVAL..........9-24,9-33
CANISTER - DESCRIPTION, VAPOR......25-33
CANISTER - INSTALLATION, VAPOR......25-33
CANISTER - OPERATION, VAPOR........25-33
CANISTER - REMOVAL, VAPOR..........25-33
CAP - CLEANING, RADIATOR PRESSURE . . . 7-25
CAP - DESCRIPTION, FUEL FILLER.......25-27
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-25
CAP - DIAGNOSIS AND TESTING,
RADIATOR PRESSURE.................7-25
CAP - INSPECTION, RADIATOR
PRESSURE..........................7-25
CAP - INSTALLATION, INSTRUMENT
PANEL END........................23-153
CAP - OPERATION, FUEL FILLER........25-27
CAP - OPERATION, RADIATOR
PRESSURE..........................7-25
CAP - REMOVAL, INSTRUMENT PANEL
END ..............................23-153
CAPACITIES - SPECIFICATIONS, FLUID......0-4
CAPACITOR - DESCRIPTION, IGNITION
COIL...............................8I-16
CAPACITOR - INSTALLATION, IGNITION
COIL...............................8I-16
CAPACITOR - OPERATION, IGNITION
COIL...............................8I-16
CAPACITOR - REMOVAL, IGNITION COIL . . . 8I-16
CAPACITY - SPECIFICATIONS, CHARGE . . . 24-42
CAPACITY TEST - DIAGNOSIS AND
TESTING, FUEL PUMP.................14-15
CARDAN UNIVERSAL JOINTS -
ASSEMBLY, SINGLE.....................3-9
CARDAN UNIVERSAL JOINTS -
DISASSEMBLY, SINGLE..................3-8
CARGO LAMP BULB - INSTALLATION.....8L-73
CARGO LAMP BULB - REMOVAL........8L-72
CARGO LAMP SWITCH - INSTALLATION . . 8L-74
CARGO LAMP SWITCH - REMOVAL......8L-73
CARGO LAMP UNIT - INSTALLATION.....8L-74
CARGO LAMP UNIT - REMOVAL.........8L-74
CARPETS AND FLOOR MATS -
INSTALLATION......................23-158
CARPETS AND FLOOR MATS - REMOVAL . 23-158
CASE - NV231 - ASSEMBLY, TRANSFER . . 21-194
CASE - NV231 - CLEANING, TRANSFER . . 21-190
CASE - NV231 - DESCRIPTION,
TRANSFER............................0-3
CASE - NV231 - DESCRIPTION,
TRANSFER.........................21-178
CASE - NV231 - DIAGNOSIS AND
TESTING, TRANSFER.................21-180
CASE - NV231 - DISASSEMBLY,
TRANSFER.........................21-182
CASE - NV231 - INSPECTION, TRANSFER . 21-190
CASE - NV231 - INSTALLATION,
TRANSFER.........................21-205
CASE - NV231 - OPERATION, TRANSFER
. 21-179
CASE - NV231 - REMOVAL, TRANSFER
. . 21-181
CASE - NV242 - ASSEMBLY, TRANSFER
. . 21-230
CASE - NV242 - CLEANING, TRANSFER
. . 21-227
CASE - NV242 - DESCRIPTION,
TRANSFER
............................0-3
CASE - NV242 - DESCRIPTION,
TRANSFER
.........................21-215
CASE - NV242 - DIAGNOSIS AND
TESTING, TRANSFER
.................21-216
CASE - NV242 - DISASSEMBLY,
TRANSFER
.........................21-218
CASE - NV242 - INSPECTION, TRANSFER
. 21-228
CASE - NV242 - INSTALLATION,
TRANSFER
.........................21-243
CASE - NV242 - OPERATION, TRANSFER
. 21-215
CASE - NV242 - REMOVAL, TRANSFER
. . 21-217
CASE BEARINGS - INSTALLATION,
DIFFERENTIAL
...............3-110,3-44,3-79
4 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1753 of 1803
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING........................9-68
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION........................9-26
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION....................9-28,9-36
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL.......................9-27,9-35
INTERIOR - DESCRIPTION, LAMPS/
LIGHTING..........................8L-65
INTERIOR - DIAGNOSIS AND TESTING,
LAMPS/LIGHTING....................8L-68
INTERIOR - OPERATION, LAMPS/
LIGHTING..........................8L-67
INTERIOR - SPECIFICATIONS,
LAMPS/LIGHTING....................8L-71
INTERLOCK CABLE - INSTALLATION,
PARK .............................21-153
INTERLOCK CABLE - REMOVAL, PARK . . . 21-153
INTERLOCK SYSTEM - DESCRIPTION,
BRAKE TRANSMISSION SHIFT.........21-124
INTERLOCK SYSTEM - DIAGNOSIS AND
TESTING, BRAKE TRANSMISSION
SHIFT.............................21-125
INTERLOCK SYSTEM - OPERATION,
BRAKE TRANSMISSION SHIFT.........21-125
INTERMEDIATE SHAFT - INSTALLATION . . . 19-11
INTERMEDIATE SHAFT - REMOVAL......19-11
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-4
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS............9-4
INTRUSION TRANSCEIVER MODULE -
DESCRIPTION.......................8Q-14
INTRUSION TRANSCEIVER MODULE -
INSTALLATION......................8Q-16
INTRUSION TRANSCEIVER MODULE -
OPERATION.........................8Q-15
INTRUSION TRANSCEIVER MODULE -
REMOVAL..........................8Q-15
INVERTED FLARING - STANDARD
PROCEDURE, DOUBLE..................5-8
IOD FUSE - DESCRIPTION...........8W-97-3
IOD FUSE - INSTALLATION...........8W-97-3
IOD FUSE - OPERATION.............8W-97-3
IOD FUSE - REMOVAL..............8W-97-3
ISO FLARING - STANDARD PROCEDURE....5-8
JOINT - DESCRIPTION, UPPER
SUSPENSION ARM, BUSHINGS, AND
BALL...............................2-20
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL........................2-10
JOINT - INSTALLATION, UPPER BALL.....2-20
JOINT - OPERATION, UPPER
SUSPENSION ARM, BUSHINGS, AND
BALL...............................2-20
JOINT - REMOVAL, UPPER BALL.........2-20
JOINT/BOOT-INNER - INSTALLATION, CV . . . 3-17
JOINT/BOOT-INNER - REMOVAL, CV.......3-15
JOINT/BOOT-OUTER - INSTALLATION, CV . . . 3-13
JOINT/BOOT-OUTER - REMOVAL, CV......3-12
JOINTS - ASSEMBLY, SINGLE CARDAN
UNIVERSAL...........................3-9
JOINTS - DISASSEMBLY, SINGLE
CARDAN UNIVERSAL...................3-8
JOUNCE BUMPER - INSTALLATION.......2-19
JOUNCE BUMPER - REMOVAL...........2-19
JUMP STARTING PROCEDURE -
STANDARD PROCEDURE
.................0-5
JUNCTION BLOCK - DESCRIPTION
.....8W-97-4
JUNCTION BLOCK - DESCRIPTION
........5-20
JUNCTION BLOCK - DIAGNOSIS AND
TESTING
.........................8W-97-4
JUNCTION BLOCK - INSTALLATION
.......5-20
JUNCTION BLOCK - OPERATION
......8W-97-4
JUNCTION BLOCK - OPERATION
..........5-20
JUNCTION BLOCK - REMOVAL
...........5-20
KEY - DESCRIPTION, TRANSPONDER
....8Q-18
KEY - OPERATION, TRANSPONDER
......8Q-18
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY
................8E-15
KEY IMMOBILIZER MODULE -
INSTALLATION, SENTRY
...............8E-18
KEY IMMOBILIZER MODULE -
OPERATION, SENTRY
.................8E-16KEY IMMOBILIZER MODULE - REMOVAL,
SENTRY............................8E-17
KEY TRANSPONDER PROGRAMMING -
STANDARD PROCEDURE, SENTRY........8Q-8
KEY-IN IGNITION SWITCH -
DESCRIPTION.......................19-10
KEY-IN IGNITION SWITCH - DIAGNOSIS
AND TESTING.......................19-10
KEYLESS ENTRY MODULE -
DESCRIPTION, REMOTE................8N-7
KEYLESS ENTRY MODULE - DIAGNOSIS
AND TESTING, REMOTE................8N-7
KEYLESS ENTRY MODULE -
INSTALLATION, REMOTE...............8N-7
KEYLESS ENTRY MODULE - OPERATION,
REMOTE............................8N-7
KEYLESS ENTRY MODULE - REMOVAL,
REMOTE............................8N-7
KEYLESS ENTRY TRANSMITTER -
DIAGNOSIS AND TESTING, REMOTE......8N-8
KEYLESS ENTRY TRANSMITTER -
SPECIFICATIONS, REMOTE..............8N-9
KNEE BLOCKER - INSTALLATION.......23-155
KNEE BLOCKER - REMOVAL...........23-155
KNOCK SENSOR - DESCRIPTION.........8I-11
KNOCK SENSOR - INSTALLATION........8I-12
KNOCK SENSOR - OPERATION..........8I-11
KNOCK SENSOR - REMOVAL............8I-12
KNUCKLE - INSTALLATION...............2-9
KNUCKLE - REMOVAL...................2-9
LABEL - DESCRIPTION, VEHICLE
EMISSION CONTROL INFORMATION
(VECI)............................Intro.-8
LABEL - DESCRIPTION, VEHICLE SAFETY
CERTIFICATION.....................Intro.-9
LACE - INSTALLATION, OPENING TRIM . . 23-180
LACE - REMOVAL, OPENING TRIM......23-180
LAMP BULB - INSTALLATION, ASH
RECEIVER..........................8L-71
LAMP BULB - INSTALLATION, CARGO....8L-73
LAMP BULB - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-19
LAMP BULB - INSTALLATION,
COURTESY.........................8L-76
LAMP BULB - INSTALLATION, FRONT....8L-27
LAMP BULB - INSTALLATION, FRONT
FOG ...............................8L-22
LAMP BULB - INSTALLATION, FRONT
POSITION..........................8L-28
LAMP BULB - INSTALLATION, LICENSE
PLATE .............................8L-45
LAMP BULB - INSTALLATION, READING . . . 8L-79
LAMP BULB - INSTALLATION, REAR.....8L-59
LAMP BULB - INSTALLATION, REPEATER . . 8L-60
LAMP BULB - INSTALLATION, VANITY....8L-84
LAMP BULB - REMOVAL, ASH RECEIVER . . 8L-71
LAMP BULB - REMOVAL, CARGO........8L-72
LAMP BULB - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-18
LAMP BULB - REMOVAL, COURTESY.....8L-75
LAMP BULB - REMOVAL, FRONT........8L-26
LAMP BULB - REMOVAL, FRONT FOG....8L-21
LAMP BULB - REMOVAL, FRONT
POSITION..........................8L-28
LAMP BULB - REMOVAL, LICENSE
PLATE .............................8L-44
LAMP BULB - REMOVAL, READING......8L-79
LAMP BULB - REMOVAL, REAR.........8L-58
LAMP BULB - REMOVAL, REPEATER.....8L-60
LAMP BULB - REMOVAL, VANITY........8L-83
LAMP INDICATOR - DESCRIPTION,
FRONT FOG.........................8J-19
LAMP INDICATOR - DESCRIPTION, REAR
FOG ...............................8J-27
LAMP INDICATOR - OPERATION, FRONT
FOG ...............................8J-19
LAMP INDICATOR - OPERATION, REAR
FOG ...............................8J-27
LAMP (MIL) - DESCRIPTION,
MALFUNCTION INDICATOR.............8J-24
LAMP (MIL) - OPERATION,
MALFUNCTION INDICATOR
.............8J-24
LAMP RELAY - DESCRIPTION, DAYTIME
RUNNING
...........................8L-20
LAMP RELAY - DESCRIPTION, FRONT
FOG
...............................8L-22
LAMP RELAY - DESCRIPTION, PARK
.....8L-54
LAMP RELAY - DESCRIPTION, REAR FOG
. 8L-56LAMP RELAY - DIAGNOSIS AND
TESTING, FRONT FOG.................8L-23
LAMP RELAY - DIAGNOSIS AND
TESTING, PARK......................8L-55
LAMP RELAY - DIAGNOSIS AND
TESTING, REAR FOG..................8L-57
LAMP RELAY - INSTALLATION, DAYTIME
RUNNING...........................8L-21
LAMP RELAY - INSTALLATION, FRONT
FOG ...............................8L-24
LAMP RELAY - INSTALLATION, PARK.....8L-56
LAMP RELAY - INSTALLATION, REAR
FOG ...............................8L-58
LAMP RELAY - OPERATION, DAYTIME
RUNNING...........................8L-20
LAMP RELAY - OPERATION, FRONT FOG . . 8L-22
LAMP RELAY - OPERATION, PARK.......8L-54
LAMP RELAY - OPERATION, REAR FOG . . . 8L-57
LAMP RELAY - REMOVAL, DAYTIME
RUNNING...........................8L-21
LAMP RELAY - REMOVAL, FRONT FOG . . . 8L-24
LAMP RELAY - REMOVAL, PARK........8L-55
LAMP RELAY - REMOVAL, REAR FOG....8L-58
LAMP REPLACEMENT - STANDARD
PROCEDURE, CMTC...................8M-2
LAMP REPLACEMENT - STANDARD
PROCEDURE, COURTESY...............8M-2
LAMP SWITCH - DESCRIPTION, BACKUP . . 8L-15
LAMP SWITCH - DESCRIPTION, BRAKE . . . 8L-16
LAMP SWITCH - DIAGNOSIS AND
TESTING, BACKUP.....................8L-15
LAMP SWITCH - DIAGNOSIS AND
TESTING, BRAKE.....................8L-17
LAMP SWITCH - INSTALLATION, BRAKE . . 8L-18
LAMP SWITCH - INSTALLATION, CARGO . . 8L-74
LAMP SWITCH - INSTALLATION,
READING...........................8L-80
LAMP SWITCH - OPERATION, BACKUP . . . 8L-15
LAMP SWITCH - OPERATION, BRAKE.....8L-16
LAMP SWITCH - REMOVAL, BRAKE......8L-17
LAMP SWITCH - REMOVAL, CARGO......8L-73
LAMP SWITCH - REMOVAL, READING....8L-80
LAMP UNIT - ADJUSTMENT, FRONT FOG . . 8L-25
LAMP UNIT - INSTALLATION, ASH
RECEIVER..........................8L-72
LAMP UNIT - INSTALLATION, CARGO.....8L-74
LAMP UNIT - INSTALLATION, CENTER
HIGH MOUNTED STOP................8L-19
LAMP UNIT - INSTALLATION, COURTESY . . 8L-77
LAMP UNIT - INSTALLATION, FRONT.....8L-28
LAMP UNIT - INSTALLATION, FRONT
FOG ...............................8L-25
LAMP UNIT - INSTALLATION, LICENSE
PLATE .............................8L-46
LAMP UNIT - INSTALLATION, READING . . . 8L-81
LAMP UNIT - INSTALLATION, REAR......8L-60
LAMP UNIT - INSTALLATION, REPEATER . . 8L-61
LAMP UNIT - REMOVAL, ASH RECEIVER . . 8L-72
LAMP UNIT - REMOVAL, CARGO........8L-74
LAMP UNIT - REMOVAL, CENTER HIGH
MOUNTED STOP.....................8L-19
LAMP UNIT - REMOVAL, COURTESY.....8L-76
LAMP UNIT - REMOVAL, FRONT.........8L-27
LAMP UNIT - REMOVAL, FRONT FOG.....8L-25
LAMP UNIT - REMOVAL, LICENSE PLATE . . 8L-45
LAMP UNIT - REMOVAL, READING.......8L-81
LAMP UNIT - REMOVAL, REAR..........8L-59
LAMP UNIT - REMOVAL, REPEATER......8L-60
LAMPS/LIGHTING - EXTERIOR -
DESCRIPTION........................8L-2
LAMPS/LIGHTING - EXTERIOR -
DIAGNOSIS AND TESTING..............8L-7
LAMPS/LIGHTING - EXTERIOR -
OPERATION..........................8L-5
LAMPS/LIGHTING - EXTERIOR -
SPECIFICATIONS.....................8L-15
LAMPS/LIGHTING - INTERIOR -
DESCRIPTION.......................8L-65
LAMPS/LIGHTING - INTERIOR -
DIAGNOSIS AND TESTING.............8L-68
LAMPS/LIGHTING - INTERIOR -
OPERATION
.........................8L-67
LAMPS/LIGHTING - INTERIOR -
SPECIFICATIONS
.....................8L-71
LASH ADJUSTER - DIAGNOSIS AND
TESTING, HYDRAULIC
..............9-19,9-30
LATCH - ACCESS PANEL - DESCRIPTION
. 23-139
LATCH - ACCESS PANEL - INSTALLATION
. 23-139
14 INDEXKJ
Description Group-Page Description Group-Page Description Group-Page
Page 1777 of 1803
i."JEEP LIBERTY 2002
AIR BAGReferto Procedure Explantion 29for Supplemental RestrainVAirBag Special Cautions.
Paint code located on left Iront door jamb.
All colors are clear coat.
Label, Air Bag WarningLabel, Emission24L Eng3 7L EngLabel, Visor Air BagLabel, Side Air BagLabel, Jack Instructions
56010562M
53013384M53013387M4897875M4649282M52059412M
0.00
2.002.00.502.603.20
Use Procedure Explanations 1 and 28 with the following text.RefinishFrontCover 2.3RefinishOpeningCover R/L .2R&I BumperAssy #2.0O/H Bumper Assy (Includes R&I) #2.9#Includes fl&VR&R Grille & Wheel Opening Flares
563Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858/578-6550, EX! 8220. Fax 1-888-256-7969 or 858/549-0629.CH
Page 1790 of 1803
JEEP LIBERTY 2002
QUARTER GLASS Conf'd410
OjJ.::::::::~~~~::::::::::;;;')t';
0.000.000.000.00
,...,.,,-
Privacyw/Antenna A 55360056AB #1.5L 55235923AB #1.5w/o Antenna A 55235922AB #1.5L 55235923AB #1.5NAGSTintedw/Antenna A DQO9990GTN #1.5 0.00L DQO9989GTN #1.5 302.751w/o Antenna AIL DO09988-9GTN #1.5 302.75Privacyw/Antenna A DO10069YPN #1.5 270.85L DQ10068YPN #1.5 297.95w/o Antenna AIL DO10067-8YPN #1.5 297.95#Includes Clean Up Old Adhesive as Necessary2 Spacer, Glass (4) 55360509M .35
32~
3~4~004-09943
55156554M55156275AB55156405M55156277M
Decal, Aear Gate1 "Jeep""3.7L""CAD"4 "Up Country"Use Procedure Explanations 25 and 28 with the fol/owing text.
R&IGlassAssy 3~
R&I Trim Panel ~~~~
~ '
.2~2 3
1\11 ..1-1[1\1
4~ '--004-09573-J2~
j~
.2 22.85 2 004-09575.2 13.101.2 25.45 1 Drum, Brake Ail 52128270AA m '.3 85.00.2 11.00 #R&R Both Sides.52 Shoe Set, Brake 5O66147AA m 11.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45l 506615tAA m #.3 30.45#W/Axle Shaft Assy Removed4 Shaft Assy, Axle R 5066484AA m.7 294.00l 5O66485AA m.7 295.005 Studl Wheell1 (5/Side) Ail 5016496AA m 1.2516 Retainer, Axle~ Ail 5O66486AA m'1.1 9.007 Seal, Axle~ Ail 5O12824AA m'1.1 3.458 Bearing, Axle1[ Ail 5012825AA m #1.1 56.509 Retainer, Beann9~ Ail 5O72894AA m #1.1 12.25~Included w/Axle Shaft Assy#R&R One Side Com~lefeSensor, Rear ABS-See ABS7Brakes Section10 Housing Assy, AxIe1] 5O66495AB m #5,0 1485.00~Additional Parts &/or Dealer Contact RequiredHousing, Axle (a) 5O66477AA m 17.7 817.00(a) Included w/Axle Housing Assy#Includes R&R Axle Shafts Assemblies
1 GlassChrYslerTinted 55360340AB.6 458.00Pnvacy 55360342AB650000NAGS ..
Tinted DBO9991GTY.6 1042.75 004-09572Pnvacy DBO9991YPY.6 1177301.Solar DB10070YPY.6 1177:30 1 Panel,RearGaIeTrlm~2 Hinge, Glass R 55360216AB #.4 23.95 wlStorage NetL 55360217AB #.4 23.95 Slate Gray#R&R Both Sides .5, Included in R&R Glass Taupe3 Stay, Glass AiL 55360171AA 2 3135 wlo Storage Net4 Striker, Glass 55360220AA #:2 21:50 Slate Gray#Included in R&R Glass Taupe
SHE6S)(DVACSHE6S\'lL5AC
SGE69;(DVACSGE69"lL5AC
.2 220.00.2 220.00
.2 125.00.2 125.00
#.1 20.4555360309M#WlTrim Panel Removed17111
WIPER SYSTI:MUse Procedure Explanations 25 and 28 with the fol/owing text.
SHEET METAUHARDWAREr10
1--17.l1
19-f1 ~21
~ E:-22 24
23~ ~~~
~~:==~~Y~::C:;==::~~O9576
11 Arm Assy, Upper Control 52088901AB m .8 212.0012 Joint, Ball~ 52088647M m #.3 50.0013 Bushing, Control Arm~ AiL 52086425 m #.2 11.95#W/Upper Control Arm Assy Removed.1 16.60 14 Bracket, Ball Join~ 52088894M m 56.25#.2 20.45 15 Bolt, Bracke~ 6503610 2.2016 Nu1, Bo~ 6503711 1'.451.60 ~/ncluded wlUpper Control Ann Assy4.95 17 Bolt, No.1 Mounting AiL 6504748 3.851.60 18 Bolt, No.2 Mounting (3) 6505445M 2.455.50 19 Absorber, Shock AiL 52088673AB m #.4 0.005.60 #R&R Both Sides .6, wlCoil Spring Removed Deduct .37.75 20 Isolator, Upper Spring AiL 52088707AA m 7.85#.3 125.00 1 Bumper, Ul?per AiL 52088705AB m 16.602 Spring, ColI'l AiL 52088695AB m #.6 54.95#.2 7.95 1jAdditlonal Palts &/or Dealer Contact Required#R&R Both Sides 1.0AiL 52128524M m 17.95AiL 52088682AB m #.6 102.00#WIAxle Housing Removed Deduct .325 Bar, Stabilizer 52088677AB m .5 127.00
~~~ "I fJ-s
9
~
Refinish Rear Gate Panel Outside 2.0Add for Jambs & Interior 1.0RefinishUpperGateHinge .2Refinish Lower Gate Hinge .2R&I Rear Gale Assy #1.4#Includes R&VR&R Left Qualter Trim PanelR&I Outside Handle #.4#Includes R&I Trim PanelR&ISpareTireBracket .2
7 56 I 8
l.s~-10 m'-
I004-09574 ---
1 Blade, Wiper 5066964AA2 Arm, Wiper 5066965AA#Includes R&R Wiper Blade3 Cover, Wiper Arm 550766504 Nut, Wiper Arm 65001655 Cover, Motor 550766506 Nut, Motor 65022637 Bezel, Motor 55155B87AA8 Stop, Wiper 5515~~86AA9 Motor, Wiper 55155e:84AA#w!rrim Panel Removed10 Nozzle, Washer 55156158AA#Included in R&R Roof Panel
4WD
4
-~~_~~~7~"'- --~3~ 1 ~~ 004-09570
1 Panel, Rear Gate 55176934AC #4.0 375.00#Includes R&VR&R Left Qualter Trim Panel2 Hinge, GateUpper 52850558AA #.2Lower 52850559AA #.2#WlRear Gate Assy RemovedCheck, Gate 55360170AA #.2 38.8513 Latch, Glass 55360357 AA #.2 70.85 Use Procedure Explanation 23 with the following text.Latch, Gate 55360359AA #.2 55.754 Handle, Outside 55360331AC #.35 Weatherstrip, Upper Gate 55360065AA #.2 -14.10 I#Wnrim Panel Removed6 Sta.bilizer, Gate 55360324AC 6.20 l R&I Suspension/Axle Assy .m 3.07Stnker 55176954AA.2 12.60~ Check Rear Alignment .m .88 Spacer, Striker 5507548.3 1.50, Add to Adjustrront Alignment9Bracket,SpareWheel-SeeWheelSecllon 2WD m .710 Weatherstrip, Rear 55716958AA .2 0.00 4WD m 1.0Bleed Brake Systemwi ABS m .6w/oABS m .3
NOTE: R&I/R&R Does Not include illignment or bleed brakesystem
Illustration Located in Next Column
1 Drum, Brake AIL 52128270AA m #.3 85.00#R&R Both Sides .52 Shoe Set, Brake 5066147AA m #1.4 108.00#Includes R&R Brake Drums3 Plate, Backing R 5066150AA m #.3 30.45L 5066151AA m #.3 30.45#W/Axle Shaft Assy Removed
labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.Comments or suggestions? Need assistance? Call1-80D-854-7030 or 8!i8/578-6550, Ex1 8220. Fax 1-888-256-7969 or 858/549-0629.576CH
Page 1794 of 1803
GROUP TAB LOCATOR
Introduction
0Lubrication & Maintenance
2Suspension
2SSuspension
3Differential & Driveline
5Brakes
5SBrakes
6Clutch
7Cooling
7SCooling
8AAudio
8BChime/Buzzer
8EElectronic Control Modules
8FEngine Systems
8GHeated Systems
8HHorn
8IIgnition Control
8JInstrument Cluster
8LLamps
8LSLamps
8MMessage Systems
8NPower Systems
8ORestraints
8PSpeed Control
8QVehicle Theft Security
8RWipers/Washers
8WWiring
9Engine
9SEngine
11Exhaust System
11SExhaust System
13Frame & Bumpers
14Fuel System
19Steering
21Transmission and Transfer Case
22Tires/Wheels
23Body
24Heating & Air Conditioning
25Emissions Control
Component and System Index
2.4L Gas Component and System Index
Service Manual Comment Forms
NOTE: For New Vehicle Preparation information, see the separate
publication, 81-170-00003.
NOTE: Group names with the suffix(S(indicate groups pertaining to the
the 2.4L Gas Supplement