hazard JEEP LIBERTY 2002 KJ / 1.G Repair Manual

JEEP LIBERTY 2002
2.4L ENGNOTE: All Parts in this section are included in R&R SteerinaColumn unless noted otherwise.
WHEEL & TRIM
2
~fI::;~~ ~/\1f'R14
151
r-54
4~3
~~29
~
5004-09529
1 Mount, Eng R 52059252AAL 52059253AA2 Mount, Trans 52059299AA3 Crossmember, Trans 52128592AA#/ncludes R&R Trans Mount
2
1~18.6 142.00.8 109.00.7 123.00'1.1 40.4519,.
004-09527
004-09910 ~
1 Wheel, Steeringll UR71 DX9AA m .5 136.00llAdditional Parts &lor Dealer Contact Required2 Module, Driver Air Bag-See Air Bag System Section3 Switch, Remote Radio R 560423f2AB m #.4 14.25L 56042313AB m #.4 13.50#R&R Both Sides .64 Switch, Cruise ControlLimited Mode! R 56010358AB m .3 24.60L 56010359AB m .3 24.60IRenegade, Sport Model R 56010088AC m .3 14.60L 56010089AC m .3 14.605 Clockspring-See Air Bag System Section
3.7L ENG
f17~
COLUMN
2
3~m 1.5m 2.5R&I Steering Column O/H Steering Column (Includes R&I)
9-AA
5 Belt, Timing 4621844 m 3.8 78.606 Tensioner, Timing Belt 53010371AA m #.2 0.001I 7 Pulley, Idler 53013324AA m #.1 20.458 Gear, Camshaft (2) 4667609 m #.2 24.109 Gear, Crankshaft 4621918 m #.2 18.35#W/Timing Belt Removed10 Cover, Inner Timing 53010482AB m 39.50 004-0953011 Cover Valve 53010493AC m .7 87.6012 Cap, Oil Filler 4648831AA 6.85 1 Mount, Eng R 52059226AA13 Gasket, Valve Cover 4777478 m 84.45 L 52059227AA14 Dipstick, Eng Oil 53010494AA 6.10 2 Mount, Trans15 Tube, Eng Dipstick 53010476AB .5 9.6Q 2 WD16 Pan, Eng Oil 53010491AA m 1.6 65.85 Man Trans 52059309AA17 Plug, Drain 6035417 5.25 Auto Trans 52059306AA18 Gasket, Eng Oil Pan 4621579 m 26.20 4 WD19 Pan, Trans vii Man Trans 52059324AA2 WD 4800078AA m.9 28.20 Auto Trans 52002334AB4 WD 5013681AA m.9 30.85 3 Crossmember, Trans 52058643AF#Includes R&R Trans Mount
.6 102.00.8 104.00
.7.7
.7.7'1.1
4 '
7~ 10 8-'-/
~J=::~~~$=l=~~::~
~ 114-12
5-"'1 1
6*
2~ ~
m 10.6R&I Enginefrrans Assy
32S
Q>--E
1 b~4
~A56010126AD
m .6 75.00I56010125AD m .6 75.0056010158AC m .5 29.204793576 m.7 5.205GK59DX9AB m #.3 6.20
96.206.25
6.206.20
5.45
.2-{
. 1 Cover, Engine Under2.4L Eng 52128540AA3.7L Eng 52128539AA2 Brkt, Eng Under Cover R 52128545AAL 52128544AA
.3 114.00.3 37.9517.9517.95
11
~
004-09911
1 Switch Combinationw/Fog Lampsw/o Fog LamRs2 Switch, Hazard3 Switch, Ignition4 Cover, Upper Column5 Cover, Lower ColumnMan TranswfTilt 5GE04DX9AB m #.3w/o Tilt 5GEOODX9AB m #.3Auto Transwmlt 5GE08DX9AB m #.3w/o Tilt 5GE06DX9AB m #.3#R&R Complete6 Trim, Ignition Cylinder 55314965AB m7 Shaft, Upper1jMan Trans 10To 12-16-01 55314993AB m 2.0 389.00 004-09528
From 12-17-01 5057077AA m 2.0 425.00Auto Trans Damper, Crankshaft N.A. m 1.0 0.00To 12-16-01 55314994AB m 2.0 350.00 1 Cover, Timing 53021238AA m 272.00From 12-17-01 5057078AA m 2.0 420.00 2 Cover, Valve R 53020996 m #.8 22.45l1Additional Parts &/or Dealer Contact Required L 53020995 m #.8 22.858 Shaft, Lower 55315022AB m .8 330.00 #R&R Both Sides 1.29 Bracket, No.1 Column 55314992AA m 9.85'3 Gasket, Valve Cover AiL 53020992-1 m 24.0010 Bracket, No.2 Column 55314987AA m 154.00 4 Housing, Oil Filler 53020890 m 26.1011 Bracket, Shaft 55315003AB m 11.00 5 Gasket, Oil Filler Housing 53020889AB 4.8512 Bracket, Lower Column 55315009AA m 8.85 6 Cap, 011 Filler 53032389AC 5.107 Dipstick, En~ Oil 53021026AE 1.70I8 Tube, Eng I?lpstick 53021274AE .5 4.259 Pan, Eng 011 53021000AB m 2.7 69.20Gasket, Eng Oil Pan 53021001 m 16.7010 Plug, Drain 6504894AA 5.25111 Pan, Trans Oil2 WD 4800078AA m 1.3 28.204 WD 5013681AA m 1.3 30.85
2.4L ENG
R&I Air Cleaner Assy.4
1~
2~-l1.b-!6it
3~~ 004-0953,
1 Cleaner Assy.. Air 53013102AAElement, Air "Ieane~ 5019443AATube, Air Cleane~ 53013093AA1llncluded w/Air Cleaner Assy2 Tube, Inlet 53013101AA3 Bracket, Air Cleaner 53013473AAGrommet, Air Cleaner 53013357AA
Use Procedure Explanation 12 with the following text..4 113.00.2 14.603.75
.2 51.0025.252.70
2.4L ENG
m 7.4R&I Engine/Trans Assy
Illustration Located in Next Column3.7L ENG
.4R&I Air Cleaner Assy6503553 3.2053010477AA m .9 47.9553010483AA m .3 11.85153010484AA m #1.3 12.35"nc'udes R&R Crankshaft Pulley
1 Boll,
CH568
~~~10/;1
97.3572.25
115.0067.8595.00:v

FASTENER USAGE
DESCRIPTION
DESCRIPTION
WARNING: USE OF AN INCORRECT FASTENER
MAY RESULT IN COMPONENT DAMAGE OR PER-
SONAL INJURY.
Figure art, specifications and torque references in
this Service Manual are identified in metric and SAE
format.
During any maintenance or repair procedures, it is
important to salvage all fasteners (nuts, bolts, etc.)
for reassembly. If the fastener is not salvageable, a
fastener of equivalent specification must be used.
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
THREADED HOLE REPAIR
DESCRIPTION
Most stripped threaded holes can be repaired using
a Helicoilt. Follow the vehicle or Helicoiltrecommen-
dations for application and repair procedures.
INTERNATIONAL SYMBOLS
DESCRIPTION
The graphic symbols illustrated in the following
International Control and Display Symbols Chart
(Fig. 3) are used to identify various instrument con-
trols. The symbols correspond to the controls and dis-
plays that are located on the instrument panel.
Fig. 3 INTERNATIONAL CONTROL AND DISPLAY SYMBOLS
1 High Beam 13 Rear Window Washer
2 Fog Lamps 14 Fuel
3 Headlamp, Parking Lamps, Panel Lamps 15 Engine Coolant Temperature
4 Turn Warning 16 Battery Charging Condition
5 Hazard Warning 17 Engine Oil
6 Windshield Washer 18 Seat Belt
7 Windshield Wiper 19 Brake Failure
8 Windshield Wiper and Washer 20 Parking Brake
9 Windscreen Demisting and Defrosting 21 Front Hood
10 Ventilating Fan 22 Rear hood (Decklid)
11 Rear Window Defogger 23 Horn
12 Rear Window Wiper 24 Lighter
4 INTRODUCTIONKJ