lock JEEP WRANGLER 2004 TJ / 2.G Service Manual

WARNING!
Never pour fuel or other flammable liquids into the
throttle body air inlet opening in an attempt to start
the vehicle. This could result in a flash fire causing
serious personal injury.
After Starting
The idle speed will automatically decrease as the engine
warms up.
CAUTION!
Long periods of engine idling, especially at high
engine speeds can cause excessive exhaust tempera-
tures which can damage your vehicle. Do not leave
your vehicle unattended with the engine running.
ENGINE BLOCK HEATER Ð IF EQUIPPED
The engine block heater warms engine coolant and
permits quicker starts in cold weather. Connect the cord
to a standard 110-115 volt AC electrical outlet with a
grounded, three wire extension cord. The engine block
heater cord is found under the hood clipped to the tie rod
between the radiator grille and the dash panel.
WARNING!
Remember to disconnect the cord before driving.
Damage to the 110-115 volt AC electrical cord could
cause electrocution.
Use the heater when temperatures below 0ÉF (-18ÉC) are
expected to last for several days.
162 STARTING AND OPERATING

²Do not downshift into a low gear while traveling at too
high a speed for that gear. Engine, clutch, or transmis-
sion damage may result.
²Do not rest your foot on the clutch pedal. This causes
heat buildup and damages the clutch.
²When you slow down or go up a grade, downshift as
speed requires or the engine may overheat.
²Never hold the vehicle stopped on a hill by using the
clutch pedal. The clutch may be damaged.
²During cold weather, you may experience increased
effort in shifting until the transmission fluid warms
up. This is normal.
²Push in the clutch pedal completely when shifting.
Otherwise, transmission or clutch damage may result.
²When ªrockingº a stuck vehicle by shifting between a
forward gear and reverse, do not spin wheels faster
than 15 mph (24 km/h), or drivetrain damage may
result.
²The manual transmission may be equipped with a
ªReverse Blockerº to prevent inadvertent shifts from
5th gear to Reverse. If you experience difficulty shift-
ing into ªReverseº, make sure that you are not inad-
vertently moving the shift lever toward 5th gear when
shifting into ªReverse.º
Recommended Manual Transmission Shifting
Speeds
The ªShift Indicator Lightº in the instrument cluster
reminds you when to shift to the next higher gear (4.0L
Only). The manufacturer recommends that you use the
SIL for normal driving. The desired shift speeds are listed
in the chart below.
Manual Transmission Shift Speeds in MPH (KM/H)
Engine Speeds 1 to 2 2 to 3 3 to 4 4 to 5
2.4L Accel. 15 (24) 25 (40) 40 (64) 45 (72)
Cruise 15 (24) 25 (40) 40 (64) 45 (72)
4.0L Accel. 14 (23) 23 (37) 36 (58) 44 (71)
Cruise 14 (23) 20 (32) 28 (45) 38 (61)
164 STARTING AND OPERATING

Clutch Interlocking Ignition System
Manual transmission vehicles are equipped with a clutch
interlock safety feature. With this feature engaged, you
must depress the clutch pedal to allow cranking of the
engine. To temporarily bypass this safety feature while
off-road driving, which will allow cranking the engine
without depressing the clutch, follow these steps:
1. Locate the instrument panel fuseblock behind the
glove compartment.
2. Put a 20 Amp fuse (optional) in the fuseblock cavity
(f20) marked as Transmission.
NOTE:A fuse is provided in fuseblock cavity (f19)
marked as Spare.
3. Be sure to re-engage the clutch interlock safety feature
by following these steps in reverse order when you are
finished off-road driving.
Automatic Transmission
Shifting from D (Drive) to P (Park) or R (Reverse) (or
from P or R to D) should be done only after the
accelerator pedal is released and the vehicle is stopped.
Be sure to keep your foot on the brake when moving the
shift lever between these gears.
STARTING AND OPERATING 165
5

WARNING!
It is dangerous to shift the selector lever out of ªPº or
ªNº if the engine speed is higher than idle speed. If
your foot is not firmly on the brake pedal, the
vehicle could accelerate quickly forward or in re-
verse. You could lose control of the vehicle and hit
someone or something. Only shift into gear when
the engine is idling normally and when your right
foot is firmly on the brake pedal.
Brake Transmission Shift Interlock System
This vehicle is equipped with a brake transmission shift
interlock system (BTSI) that holds the gearshift lever in
the P (Park) position when the ignition switch is in the
OFF position. To move the gear selector lever out of the
P (Park) position, the ignition switch must be turned to
the ON position, the brake pedal and the button on the
front of the shifter handle must be depressed.
Gear Ranges
P (Park)
Supplements the parking brake by locking the trans-
mission. The engine can be started in this range. Never
use P (Park) while the vehicle is in motion. Apply the
parking brake when leaving the vehicle in this range.
Always apply the parking brake first, and then place
the selector in P (Park) position.
166 STARTING AND OPERATING

WARNING!
Unintended movement of a vehicle could injure
those in and near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine is
running. Before exiting a vehicle, you should always
shift the vehicle into P (Park), remove the key from
the ignition, and apply the parking brake. Once the
key is removed from the ignition, the transmission
shift lever is locked in the P (Park) position, securing
the vehicle against unwanted movement. Further-
more, you should never leave children unattended
inside a vehicle.
The following indicators should be used to ensure that
you have engaged the transmission shift lever into the P
(Park) position:
²When shifting into P (Park), depress the button on the
shift lever and firmly move the lever all the way
forward until it stops.
²Look at the shift indicator window on the console to
ensure it is in the P (Park) position.
²When engaged in P (Park), you will not be able to
move the shifter rearward without depressing the shift
lever button.
CAUTION!
Before moving the shift lever out of P (Park), you
must turn the ignition from LOCK to ON so the
steering wheel and shift lever are released. Other-
wise, damage to the steering column or shifter could
result.
R (Reverse)
For moving the vehicle rearward. Always stop before
moving the lever to R (Reverse), except when rocking
the vehicle.
N (Neutral)
Engine may be started in this position.
STARTING AND OPERATING 167
5

WARNING!
Do not coast in N (Neutral) and never turn off the
ignition to coast down a hill. These are unsafe
practices that limit your response to changing traffic
or road conditions. You might lose control of the
vehicle.
Overdrive (O/D)
For most city and highway driving. The transmission
contains an electronically controlled Overdrive, and
will automatically shift from D (Drive) to O/D (Over-
drive) if the following conditions are present:
²
The transmission selector is in D (Drive).
²The O/D OFF switch has not been activated.
²Vehicle speed is above approximately 30 mph (48
km/h).
When frequent transmission shifting occurs while using
Overdrive, such as when operating the vehicle under
heavy load conditions (for example, in hilly terrain,strong head winds, or trailer towing), turning off over-
drive will improve performance and extend transmission
life by reducing excessive shifting and heat buildup.
Overdrive can be locked out by pressing the O/D OFF
switch located on the instrument panel. The O/D OFF
indicator light (on the switch) will illuminate to show
that the switch has been activated. When the indicator
light is on, Overdrive is locked out. Pressing the switch a
second time restores the Overdrive function. The lockout
feature is useful when towing a trailer or carrying a
heavy load.
168 STARTING AND OPERATING

2 (Second)
For moderate grades and to assist braking on dry
pavement or in mud and snow. Begins at a stop in low
gear with automatic upshift to 2nd gear. Will not shift
to 3rd.
1 (First)
For hard pulling at low speeds in mud, sand, snow, or
on steep grades. Begins and stays in low gear with no
upshift. Provides engine compression braking at low
speeds.
WARNING!
Never use P (Park) position with an automatic trans-
mission as a substitute for the parking brake. Al-
ways apply parking brake fully when parked to
guard against vehicle movement and possible injury
or damage.
CAUTION!
²Before moving the shift lever out of P (Park), you
must turn the ignition from LOCK so the steering
wheel and shift lever are released. Otherwise,
damage to steering column or shifter could result.
²Never race the engine with the brakes on and the
vehicle in gear, and never hold the vehicle on an
incline without applying the brakes. These prac-
tices can overheat and damage the transmission.
²When ªrockingº a stuck vehicle by moving be-
tween D (Drive) and R (Reverse), do not spin the
wheels faster than 15 mph (24 km/h), or drivetrain
damage may result.
STARTING AND OPERATING 169
5

Torque Converter Clutch
A feature designed to improve fuel economy has been
added to the automatic transmission of this vehicle. A
clutch within the torque converter engages automatically
at calibrated speeds. This may result in a slightly differ-
ent feeling or response during normal operation in high
gear. When the vehicle speed drops or during accelera-
tion, the clutch automatically and smoothly disengages.
FOUR±WHEEL DRIVE OPERATION
(COMMAND-TRACŸ OR ROCK-TRACŸ) Ð IF
EQUIPPEDOperating Instructions/Precautions
The transfer case provides four mode positions Ð two
(rear) wheel drive high range, four wheel drive high
range, neutral, and four wheel drive low range.
This transfer case is intended to be driven in the two
wheel drive (2H) position for normal street and highway
conditions such as dry hard surfaced roads.
In the events when additional traction is required, the
transfer case 4H and 4L positions can be used to lock the
front and rear driveshafts together and force the front
and rear wheels to rotate at the same speed. This is
accomplished by simply moving the shift lever to these
positions. The 4H and 4L positions are intended for loose,
slippery road surfaces only. Driving in the 4H and 4L
positions on dry hard surfaced roads may cause in-
creased tire wear and damage to the driveline compo-
nents.
The 4WD indicator light, located in the instrument panel,
alerts the driver that the vehicle is in four wheel drive
and that the front and rear driveshafts are locked to-
gether. This light illuminates when the transfer case is
shifted to either the 4H or 4L positions.
170 STARTING AND OPERATING

4H Position
Four Wheel Drive High Range Ð Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction for loose,
slippery road surfaces.
N (Neutral) Position
Neutral Ð Disengages both the front and rear driveshafts
from the powertrain. To be used for flat towing behind
another vehicle. Refer to ªRecreational Towingº in Sec-
tion 5 of this manual.
4L Position
Four Wheel Drive Low Range Ð Locks the front and rear
driveshafts together. Forces the front and rear wheels to
rotate at the same speed. Additional traction and maxi-
mum pulling power for loose, slippery road surfaces
only. Do not exceed 25 mph (40 km/h).
Shifting Procedure
2H to 4H or 4H to 2H
Shifting between 2H and 4H can be made with the
vehicle stopped or in motion. If the vehicle is in motion,
shifts can be made up to 55 mph (88 km/h). With the
vehicle in motion, the transfer case will engage/
disengage faster if you momentarily release the accelera-
tor pedal after completing the shift. Apply a constant
force when shifting the transfer case lever.
4H to 4L or 4L to 4H
With the vehicle rolling at 2 to 3 mph (3 to 5 km/h), shift
an automatic transmission to N (Neutral) or depress the
clutch pedal on a manual transmission. While the vehicle
is coasting at 2 to 3 mph (3 to 5 km/h), shift the transfer
case lever firmly to the desired position. Do not pause in
transfer case N (Neutral).
NOTE:Pausing in transfer case N (Neutral) in vehicles
equipped with an automatic transmission may require
shutting the engine OFF to avoid gear clash while
completing the shift. If difficulty occurs, shift the auto-
matic transmission to N (Neutral), hold foot on brake,
and turn the engine OFF. Make shift to desired mode.
172 STARTING AND OPERATING

WARNING!
On vehicles equipped with a limited-slip differen-
tial, never run the engine with one rear wheel off the
ground. The vehicle may drive through the rear
wheel remaining on the ground and cause you to
lose control of your vehicle.
AXLE LOCK (TRU±LOKŸ) Ð IF EQUIPPED
The Axle Locker switch is located on the lower center of
the instrument panel. This feature will only activate
when the following conditions are met:
²Key in ignition, vehicle in 4L (Low) range.
²The vehicle must be traveling at 10 mph (16 km/h) or
less.
To activate the system, press the switch once to lock the
rear axle only (the REAR LOCK indicator light will
illuminate), press the switch again to lock the front axle
(the FRONT LOCK indicator light will illuminate). Once
the rear axle is locked, pressing the switch again will lock
or unlock the front axle.
NOTE:The indicator lights will flash until the axles are
fully locked or unlocked. A chime will sound three times
and the indicator lights will continue to flash at a
different rate if the key is removed while the axles are still
in the locked position.
To unlock the axles, pull up on the switch.
174 STARTING AND OPERATING